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00X31-ZW6-6300 BF2.3D Cover1-4

PANTONE 288CVC DIC F101 Black

31ZW6630

00X31-ZW6-6300

2eY1

1000.2011.10

Printed in China

Includes US and Canadian Models

BF2.3D

00X31-ZW6-6300BF2.3DCover(AH).1100X31-ZW6-6300BF2.3DCover(AH).11 2011/09/1718:28:182011/09/1718:28:18

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Summary of content (91 pages)

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PANTONE 288CVC DIC F101 Black BF2.3D Click to Save As 31ZW6630 00X31-ZW6-6300 00X31-ZW6-6300̲BF2.3D̲Cover(AH).1 1 K2 2eY11000.2011.10 Printed in China N Includes US and Canadian Models 00X31-ZW6-6300 BF2.
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31ZW66330.book 0 ページ２０１４年３月２０日木曜日午後３時３９分 The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. California Proposition 65 This product contains or emits chemicals known to the state of California to cause cancer, birth defects or other reproductive harm Keep this Owner’s Manual handy, so you can refer to it at any time.
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1ZW66320.book 1 ページ２０１３年１０月４日金曜日午後３時４８分 INTRODUCTION Congratulations on your selection of a Honda outboard motor. We are certain you will be pleased with your purchase of one of the finest outboard motors on the market. We want to help you get the best results from your new outboard motor and to operate it safely. This manual contains information on how to do that; please read it carefully. As you read this manual you will find information preceded by a symbol.
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31ZW66320.book 2 ページ２０１３年１０月４日金曜日午後３時４８分 INTRODUCTION A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important. And using this outboard motor safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
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31ZW66320.book 3 ページ２０１３年１０月４日金曜日午後３時４８分 CONTENTS OUTBOARD MOTOR SAFETY ................................... 6 IMPORTANT SAFETY INFORMATION .............. 6 SAFETY LABEL LOCATIONS .............................. 8 CONTROLS AND FEATURES ................................... 11 CONTROL AND FEATURE IDENTIFICATION CODES ............................... 11 COMPONENT AND CONTROL LOCATIONS ... 12 CONTROLS ............................................................
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31ZW66320.book 4 ページ２０１３年１０月４日金曜日午後３時４８分 CONTENTS OPERATION ................................................................ 24 SAFE OPERATING PRECAUTIONS ................... 24 BREAK-IN PROCEDURE ..................................... 24 TRANSOM ANGLE ADJUSTMENT .................... 24 INFREQUENT OR OCCASIONAL USE .............. 25 STARTING THE ENGINE .................................... 25 EMERGENCY STARTING ................................... 28 STOPPING THE ENGINE ................................
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31ZW66320.book 5 ページ２０１３年１０月４日金曜日午後３時４８分 CONTENTS STORAGE ..................................................................... 53 STORAGE PREPARATION .................................. 53 Cleaning .............................................................. 53 Fuel ...................................................................... 53 Adding a Fuel Stabilizer ...................................... 54 Draining the Fuel Tank and Carburetor .............. 54 Engine Oil ...........................
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31ZW66320.book 6 ページ２０１３年１０月４日金曜日午後３時４８分 OUTBOARD MOTOR SAFETY IMPORTANT SAFETY INFORMATION The Honda BF2.3D outboard motor is designed for use with boats that have a suitable manufacturer’s power recommendation. Other uses can result in injury to the operator or damage to the outboard motor and other property. Most injuries or property damage can be prevented if you follow all instructions in this manual and on the outboard motor.
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31ZW66320.book 7 ページ２０１３年１０月４日金曜日午後３時４８分 OUTBOARD MOTOR SAFETY Refuel With Care Carbon Monoxide Hazard • Gasoline is extremely flammable, and gasoline vapor can explode. Refuel outdoors, in a well-ventilated area, with the engine stopped. Never smoke near gasoline, and keep other flames and sparks away. Exhaust contains poisonous carbon monoxide, a colorless, odorless gas. Breathing carbon monoxide can cause loss of consciousness and may lead to death. • Refuel carefully to avoid spilling fuel.
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31ZW66320.book 8 ページ２０１３年１０月４日金曜日午後３時４８分 OUTBOARD MOTOR SAFETY SAFETY LABEL LOCATIONS US, Puerto Rico, and US Virgin Islands Types The labels shown here contain important safety information. Please read them carefully. These labels are considered permanent parts of your outboard motor. If a label comes off or becomes hard to read, contact an authorized Honda Marine dealer for a replacement.
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31ZW66320.book 9 ページ２０１３年１０月４日金曜日午後３時４８分 OUTBOARD MOTOR SAFETY Canadian Types READ OWNER’S MANUAL HOT CAUTION The labels shown here contain important safety information. Please read them carefully. These labels are considered permanent parts of your outboard motor. If a label comes off or becomes hard to read, contact an authorized Honda Marine dealer for a replacement.
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31ZW66320.book 10 ページ２０１３年１０月４日金曜日午後３時４８分 OUTBOARD MOTOR SAFETY Canadian Types • Honda outboard motor is designed to give safe and dependable service if operated according to instructions. Read and understand the Owner’s Manual before operating the outboard motor. Failure to do so could result in personal injury or equipment damage. 10 • The engine system will be heated during operation and remain hot immediately after stopping the engine.
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31ZW66320.book 11 ページ２０１３年１０月４日金曜日午後３時４８分 CONTROLS AND FEATURES CONTROL AND FEATURE IDENTIFICATION CODES Model BF2.3D Type SCHA SCHC S Shaft Length LCHA LCHC ● L ● Throttle Grip ● ● Centrifugal Clutch ● ● Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
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31ZW66320.
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31ZW66320.book 13 ページ２０１３年１０月４日金曜日午後３時４８分 CONTROLS AND FEATURES CONTROLS Emergency Stop Switch Clip and Emergency Stop Switch EMERGENCY STOP SWITCH The emergency stop switch clip must be inserted in the emergency stop switch in order for the engine to start and run. The emergency stop switch lanyard must be attached securely to the operator or to the operator’s PFD (Personal Flotation Device).
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31ZW66320.book 14 ページ２０１３年１０月４日金曜日午後３時４８分 CONTROLS AND FEATURES Throttle Grip THROTTLE GRIP Throttle Grip Friction Knob THROTTLE GRIP FRICTION KNOB RELEASE FIX FAST SLOW The throttle grip controls engine speed. The throttle grip friction knob adjusts resistance to throttle grip rotation. An index mark on the tiller arm shows throttle position and is helpful for setting the throttle correctly when starting (p. 26).
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31ZW66320.book 15 ページ２０１３年１０月４日金曜日午後３時４８分 CONTROLS AND FEATURES Fuel Valve Lever Starter Grip FUEL VALVE LEVER ON Engine Cover Retaining Strap Direction to pull RETAINING STRAP ENGINE COVER OFF STARTER GRIP The fuel valve opens and closes the passage between the fuel tank and the carburetor. The fuel valve lever must be in the ON position for the engine to run. Pulling the starter grip operates the recoil starter to crank the engine for starting.
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31ZW66320.book 16 ページ２０１３年１０月４日金曜日午後３時４８分 CONTROLS AND FEATURES Transom Angle Adjusting Bolt Tilt Lever REAR CARRYING HANDLE 75° ADJUSTING BOLT AND WING NUT The transom angle adjusting bolt is used to adjust the angle of the outboard motor in the normal operating position (see page 34). Loosen the wing nut to free the adjusting bolt. Adjust the angle of the outboard motor, and tighten the wing nut.
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31ZW66320.book 17 ページ２０１３年１０月４日金曜日午後３時４８分 CONTROLS AND FEATURES Steering Friction Bolt STEERING FRICTION BOLT Clamp Screws Fuel Filler Cap Vent Knob CLAMP SCREWS VENT KNOB OPEN TO INCREASE FRICTION TO DECREASE FRICTION FUEL FILLER CAP The steering friction bolt adjusts steering resistance. Less friction allows the outboard motor to turn more easily. More friction helps to hold a steady course while cruising or to prevent the outboard motor from swinging while trailering the boat.
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31ZW66320.book 18 ページ２０１３年１０月４日金曜日午後３時４８分 CONTROLS AND FEATURES OTHER FEATURES Oil Level Inspection Window Centrifugal Clutch The centrifugal clutch automatically engages and transmits power when engine speed is increased above approximately 2,700 rpm. At idle speed, the clutch is disengaged.
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31ZW66320.book 19 ページ２０１３年１０月４日金曜日午後３時４８分 INSTALLATION Correct and secure installation is essential for safe boating and good performance. Follow the installation instructions provided in this manual. INSTALLATION POSITION BOAT TRANSOM HEIGHT POWER REQUIREMENTS Before installation, check to be sure that the outboard motor does not exceed the recommended maximum horsepower for the boat on which it is to be installed. Refer to the boat’s certification plate for recommended maximum horsepower.
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31ZW66320.book 20 ページ２０１３年１０月４日金曜日午後３時４８分 INSTALLATION When the outboard motor is installed extremely low, water may enter into the engine under case and negatively affect the performance and durability. When installing, check that the outboard motor is high enough from the water level to keep the engine under case from waves, splash, etc. when the engine is stopped with the boat fully loaded.
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31ZW66320.book 21 ページ２０１３年１０月４日金曜日午後３時４８分 INSTALLATION TRANSOM ANGLE ADJUSTMENT Use the transom angle adjusting bolt (p. 24) to adjust the angle of the outboard motor so the propeller is perpendicular to the surface of the water.
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31ZW66320.book 22 ページ２０１３年１０月４日金曜日午後３時４８分 BEFORE OPERATION ARE YOU READY TO GET UNDERWAY? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the outboard motor and its operation before you get underway. Know what to do in case of an emergency.
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31ZW66320.book 23 ページ２０１３年１０月４日金曜日午後３時４８分 BEFORE OPERATION Maintenance Inspection Safety Inspection • Check the engine oil level (p. 42). Running the engine with a low oil level can cause engine damage. • Before each use, look around and underneath the engine for signs of oil or gasoline leaks. • Check to be sure the propeller is undamaged (p. 52). • Wipe up any spills before starting the engine. • Check that the anode is securely attached to the antiventilation plate (p.
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31ZW66320.book 24 ページ２０１３年１０月４日金曜日午後３時４８分 OPERATION SAFE OPERATING PRECAUTIONS To safely realize the full potential of this outboard motor, you need a complete understanding of its operation and a certain amount of practice with its controls. Before operating the outboard motor for the first time, please review the IMPORTANT SAFETY INFORMATION on page 6 and the chapter titled BEFORE OPERATION.
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31ZW66320.book 25 ページ２０１３年１０月４日金曜日午後３時４８分 OPERATION INFREQUENT OR OCCASIONAL USE STARTING THE ENGINE If your outboard motor will be used on an infrequent or intermittent basis, please refer to the fuel section of the STORAGE chapter (p. 53) for additional information regarding fuel deterioration.
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31ZW66320.book 26 ページ２０１３年１０月４日金曜日午後３時４８分 OPERATION 4. Move the throttle grip to the START position. FUEL VALVE LEVER THROTTLE GRIP START ON 3. Move the fuel valve lever to the ON position. 26 Do not start the engine with the throttle grip in the FAST position, or the boat will move suddenly when the engine starts.
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31ZW66320.book 27 ページ２０１３年１０月４日金曜日午後３時４８分 OPERATION CHOKE KNOB Direction to pull 7. If the choke knob was pulled to the ON position to start the engine, gradually push it to the OFF position as the engine warms up. Also, as the engine warms up, the throttle grip can be turned to the SLOW position without stalling. OFF ON STARTER GRIP 5. To start a cold engine, pull the choke knob to the ON position. To restart a warm engine, leave the choke knob in the OFF position. 8.
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31ZW66320.book 28 ページ２０１３年１０月４日金曜日午後３時４８分 OPERATION EMERGENCY STARTING RECOIL STARTER If the recoil starter is not working properly, you can start the engine manually using the emergency starter rope that came with your outboard motor. EMERGENCY STARTER ROPE FLYWHEEL PULLEY ENGINE COVER 5 mm NUTS 2. Remove the three 5 mm nuts with an 8 mm wrench and remove the recoil starter. 1. Remove the engine cover. 28 3. Set the controls the same as for normal starting (see pages 25 – 27).
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ZW66320.book 29 ページ２０１３年１０月４日金曜日午後３時４８分 OPERATION 5. Pull the emergency starter rope slowly until resistance is felt, then pull briskly. Keep away from moving parts while pulling the rope. If necessary, rewind the rope and pull again. If the engine does not start after several attempts, refer to TAKING CARE OF UNEXPECTED PROBLEMS, p. 58. Exposed moving parts can cause injury. 6. If the choke was used to start the engine, return the knob to the normal operating position as the engine warms up. 7.
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31ZW66320.book 30 ページ２０１３年１０月４日金曜日午後３時４８分 OPERATION STOPPING THE ENGINE Normal Engine Stopping EMERGENCY STOP SWITCH Emergency Engine Stopping EMERGENCY STOP SWITCH THROTTLE GRIP EMERGENCY STOP SWITCH LANYARD PUSH SLOW EMERGENCY STOP SWITCH CLIP To stop the engine in an emergency, pull the emergency stop switch clip out of the emergency stop switch by pulling the emergency stop switch lanyard.
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31ZW66320.book 31 ページ２０１３年１０月４日金曜日午後３時４８分 OPERATION FUEL VALVE LEVER THROTTLE OPERATION VENT KNOB CLOSE THROTTLE GRIP FRICTION KNOB THROTTLE GRIP FAST OFF FUEL FILLER CAP 3. Move the fuel valve lever to the OFF position. 4. Close the fuel tank vent by turning the vent knob OFF position. Use the throttle grip friction knob to help hold a constant throttle setting while cruising. Turn the knob clockwise to increase throttle grip friction for holding a constant speed.
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31ZW66320.book 32 ページ２０１３年１０月４日金曜日午後３時４８分 OPERATION REVERSING THE OUTBOARD MOTOR Important Safety Precautions • Before rotating the outboard motor (from either forward to reverse or from reverse to forward) reduce the engine speed to SLOW, or the boat could capsize. • When operating in reverse, proceed with caution to avoid hitting any underwater obstructions with the propeller. 32 THROTTLE GRIP FRICTION KNOB THROTTLE GRIP SLOW 1.
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31ZW66320.book 33 ページ２０１３年１０月４日金曜日午後３時４８分 OPERATION STEERING STEERING FRICTION BOLT TO INCREASE FRICTION TO DECREASE FRICTION 2. To reverse direction, turn the outboard motor 180°, and then pivot the tiller handle as shown. Be careful not to hold and move the throttle grip when pivoting the tiller handle. Steer by moving the tiller handle opposite the direction you want the boat to turn. Use the steering friction bolt to help hold a steady course while cruising.
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31ZW66320.book 34 ページ２０１３年１０月４日金曜日午後３時４８分 OPERATION CRUISING Transom Angle Engine Speed Install the outboard motor at the best transom angle for stable cruising and maximum power. See page 24 for adjustment procedure. For best fuel economy, limit the throttle opening to 80%. Use the throttle friction control (p. 32) to help you hold a steady speed. For rough water conditions or large waves, slow down to prevent the propeller from rising out of the water.
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31ZW66320.book 35 ページ２０１３年１０月４日金曜日午後３時４８分 OPERATION MOORING, BEACHING, LAUNCHING 1. Stop the engine and turn the fuel valve lever to the OFF position. To raise the outboard motor out of the water while the boat is moored, or for maximum clearance when beaching or launching, tilt the outboard motor to the 75° position. 2. Close the fuel tank vent by turning the vent knob OFF position. Stop the engine before tilting the outboard motor. The 75° position is not an operating position.
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31ZW66320.book 36 ページ２０１３年１０月４日金曜日午後３時４８分 OPERATION TILT LEVER PULL 5. To return the outboard motor to the normal running position, hold the outboard motor by the front carrying handle on the engine case and pull the tilt level toward you, and then lower the outboard motor slowly. 36 NO To avoid damaging the outboard motor, be very careful when mooring a boat, especially when its outboard motor is tilted up. Don’t allow the outboard motor to strike against the pier or other boats.
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31ZW66320.book 37 ページ２０１３年１０月４日金曜日午後３時４８分 SERVICING YOUR OUTBOARD MOTOR THE IMPORTANCE OF MAINTENANCE Proper maintenance is essential for safe, economical, and trouble-free operation. It will also help reduce air pollution. Improperly maintaining this outboard motor or failure to correct a problem before operation can cause a malfunction in which you could be seriously hurt or killed. Always follow the inspection and maintenance recommendations and schedules in this Owner’s Manual.
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31ZW66320.book 38 ページ２０１３年１０月４日金曜日午後３時４８分 SERVICING YOUR OUTBOARD MOTOR MAINTENANCE SAFETY Safety Precautions Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. • Make sure the engine is off before you begin any maintenance or repairs. This will eliminate several potential hazards: ─ Carbon monoxide poisoning from engine exhaust.
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31ZW66320.book 39 ページ２０１３年１０月４日金曜日午後３時４８分 SERVICING YOUR OUTBOARD MOTOR TOOL KIT AND EMERGENCY STARTER ROPE 8 × 10 mm WRENCH FLAT/PHILLIPS SCREWDRIVER EMERGENCY STOP SWITCH CLIP EMERGENCY STARTER ROPE The following tools are supplied with the outboard motor for simple maintenance procedures and emergency repairs. An emergency starter rope is also supplied. Keep these items on the boat so that they will always be available if you need them.
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31ZW66320.book 40 ページ２０１３年１０月４日金曜日午後３時４８分 SERVICING YOUR OUTBOARD MOTOR MAINTENANCE SCHEDULE Follow the MAINTENANCE SCHEDULE table and service your outboard motor accordingly. Please note, a claim for warranty coverage will not be denied simply because the maintenance schedule for your outboard motor was not followed. However, any part(s) that fails specifically due to lack of maintenance, or improperly performed maintenance, would not be covered under the Distributor’s Limited Warranty.
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31ZW66320.book 41 ページ２０１３年１０月４日金曜日午後３時４８分 SERVICING YOUR OUTBOARD MOTOR REGULAR SERVICE PERIOD (3) Perform at every indicated month or operating hour interval, whichever comes first. ITEM Swivel case lining and Replace bushing Water sealing Replace Fuel line Check Replace Bolts and nuts Check-tightness Lubrication Grease Fuel tank and tank filter Clean Crankcase breather tube Check Emergency stop switch Check Each use First month or 10 hrs. Every 6 months or 50 hrs. Every year or 150 hrs.
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31ZW66320.book 42 ページ２０１３年１０月４日金曜日午後３時４８分 SERVICING YOUR OUTBOARD MOTOR ENGINE COVER REMOVAL AND INSTALLATION ENGINE COVER STRAP The engine cover retaining strap fastens the engine cover to the outboard motor. To remove the engine cover, unhook the engine cover retaining strap, then lift the engine cover off the outboard motor. To install the engine cover, place the cover on the outboard motor, then hook the engine cover retaining strap securely.
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31ZW66320.book 43 ページ２０１３年１０月４日金曜日午後３時４８分 SERVICING YOUR OUTBOARD MOTOR When you check the oil level in the oil level inspection window, you might notice the engine oil appears milky or the oil level has increased. If you notice either condition, change the engine oil. See the following table for an explanation of these conditions. Operating Method Result Effect Running the engine below 3,000 rpm for more than 30% of the time so the engine does not warm up.
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31ZW66330.book 44 ページ２０１４年３月２０日木曜日午後３時３９分 SERVICING YOUR OUTBOARD MOTOR Engine Oil Recommendations OIL FILLER CAP OIL FILLER HOLE 5. Stand the outboard motor in a vertical position, and install a new washer and the oil drain screw securely. 6. Remove the engine cover. Improper disposal of engine oil can be harmful to the environment.  If you change your own oil, please dispose of the used oil properly.  Put it in a sealed container, and take it to a recycling center.
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31ZW66320.book 45 ページ２０１３年１０月４日金曜日午後３時４８分 SERVICING YOUR OUTBOARD MOTOR Gear Case Oil Change Change the gear case oil with the engine stopped and the outboard motor in the vertical position. GEAR OIL LEVEL SCREW 2. Allow the used oil to drain completely, then install an oil pump adapter in the oil drain hole. If water or contaminated (milky-colored) oil flows out the drain hole when the screw is removed, have the outboard motor checked by an authorized Honda Marine dealer. 3.
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31ZW66320.book 46 ページ２０１３年１０月４日金曜日午後３時４８分 SERVICING YOUR OUTBOARD MOTOR Lubrication Points Apply Honda Marine waterproof grease to the parts shown below: Lubrication interval: 10 operating hours or one month after the date of purchase or initial use, then every 50 operating hours or 6 months. ●THROTTLE ARM ●THROTTLE ARM ●CHOKE ARM ●STEERING HANDLE To prevent corrosion, apply anticorrosion oil to pivot surfaces where grease cannot penetrate.
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31ZW66320.book 47 ページ２０１３年１０月４日金曜日午後３時４８分 SERVICING YOUR OUTBOARD MOTOR Spark Plug Service RECOMMENDED SPARK PLUG: CR4HSB (NGK) U14FSR-UB (DENSO) SIDE ELECTRODE New plug Plug needing replacement SEALING WASHER Incorrect spark plug can cause engine damage. SPARK PLUG WRENCH INSULATOR 4. Inspect the spark plug. Replace it if the electrode is worn, or if the insulator is cracked or chipped. 1. Remove the engine cover (p. 42). 2. Disconnect the spark plug cap from the spark plug. 0.024 – 0.
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31ZW66320.book 48 ページ２０１３年１０月４日金曜日午後３時４８分 SERVICING YOUR OUTBOARD MOTOR 6. Install the spark plug carefully, by hand, to avoid cross-threading. 7. After the spark plug seats, tighten with a spark plug wrench to compress the sealing washer. If reinstalling the used spark plug, tighten 1/8 – 1/4 turn after the spark plug seats. If installing a new spark plug, tighten 1/2 turn after the spark plugs seat. A loose spark plug can overheat and damage the engine.
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31ZW66320.book 49 ページ２０１３年１０月４日金曜日午後３時４８分 SERVICING YOUR OUTBOARD MOTOR REFUELING FUEL TANK CAPACITY: 0.29 US gal (1.1 L) With the engine stopped, turn the vent knob ON position to open the fuel tank vent, then remove the fuel filler cap. Refill the fuel tank if the fuel level is low. FUEL FILLER CAP VENT KNOB MAXIMUM FUEL LEVEL FUEL TANK Refuel in a well-ventilated area. Fill the tank to the maximum fuel level. After refueling, install the cap and tighten it securely.
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31ZW66320.book 50 ページ２０１３年１０月４日金曜日午後３時４８分 SERVICING YOUR OUTBOARD MOTOR FUEL RECOMMENDATIONS Use unleaded gasoline with a pump octane rating of 86 or higher. Your outboard motor is certified to operate on unleaded gasoline with an octane rating of 86 or higher. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt or water in the fuel tank. You may use unleaded gasoline containing no more than 10% ethanol (E10) or 5% methanol by volume.
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31ZW66320.book 51 ページ２０１３年１０月４日金曜日午後３時４８分 SERVICING YOUR OUTBOARD MOTOR Recoil Starter Rope Inspection RECOIL STARTER ROPE Anode Replacement Short shaft type Long shaft type Painting or coating the anode will defeat its purpose and will lead to rust and corrosion damage to the outboard motor. The anode must be exposed to the water in order to protect the outboard motor. ANODE Inspect the recoil starter rope, and replace it if it becomes frayed.
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31ZW66320.book 52 ページ２０１３年１０月４日金曜日午後３時４８分 SERVICING YOUR OUTBOARD MOTOR Propeller Replacement Before replacing the propeller, remove the emergency stop switch clip from the emergency stop switch to prevent any possibility of the engine being started while you are working with the propeller. The propeller blades may have sharp edges, so wear heavy gloves to protect your hands. Operating the outboard motor at higher altitudes will reduce available power.
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31ZW66320.book 53 ページ２０１３年１０月４日金曜日午後３時４８分 STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your outboard motor trouble-free and looking good. The following steps will help to keep rust and corrosion from impairing your outboard motor’s function and appearance, and will make the engine easier to start when you use the outboard motor again. Cleaning After each use in salt water or dirty water, thoroughly clean and flush the outboard motor with fresh water.
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31ZW66320.book 54 ページ２０１３年１０月４日金曜日午後３時４８分 STORAGE Adding a Fuel Stabilizer When adding a fuel stabilizer, fill the fuel tank with fresh gasoline. If only partially filled, air in the tank will promote fuel deterioration during storage. If you keep a container of gasoline for refueling, be sure that it contains only fresh gasoline. 1. Add Honda Marine fuel stabilizer following the instructions on the label. 2.
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31ZW66320.book 55 ページ２０１３年１０月４日金曜日午後３時４８分 STORAGE 2. With the engine stopped, turn the vent knob ON position to open the fuel vent, and then remove the fuel filler cap. 3. Loosen the carburetor drain screw and move the fuel valve lever to the ON position to drain the carburetor and the fuel tank into an approved gasoline container. DRAIN SCREW Engine Oil 1. Change the engine oil (p. 42 – 44). 2. Remove the spark plug (p. 47), and remove the emergency stop switch clip from the emergency stop switch.
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31ZW66320.book 56 ページ２０１３年１０月４日金曜日午後３時４８分 STORAGE CORRECT INCORRECT REMOVAL FROM STORAGE Check your outboard motor as described in the BEFORE OPERATION chapter of this manual. If the cylinder was coated with oil during storage preparation, the engine may smoke briefly at startup. This is normal. CASE PROTECTOR If storing horizontally, be sure to fold the tiller handle, and rest the outboard motor on its case protectors.
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31ZW66320.book 57 ページ２０１３年１０月４日金曜日午後３時４８分 TRANSPORTING WITH OUTBOARD MOTOR INSTALLED ON BOAT WITH OUTBOARD MOTOR REMOVED FROM BOAT When trailering a boat with the outboard motor attached, leave the engine in the normal running position, if possible, and tighten the steering friction bolt securely (p. 33). Turn the vent knob OFF position and close the fuel filler cap securely before transporting the outboard motor.
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31ZW66320.book 58 ページ２０１３年１０月４日金曜日午後３時４８分 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START Possible Cause Correction Clip not inserted in emergency stop switch. Insert clip in emergency stop switch. Choke knob in OFF position. Pull choke knob to ON position, unless engine is warm (p. 27). Throttle grip not in START position. Turn throttle grip to START position (p. 26).
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31ZW66320.book 59 ページ２０１３年１０月４日金曜日午後３時４８分 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT START Possible Cause Correction Out of fuel. Refuel (p. 49). Fuel vent closed. Open the vent knob (p. 25). Fuel valve lever in the OFF position. Move the fuel valve lever to the ON position (p. 26). Bad fuel; outboard motor stored without treating or draining gasoline, or refueled with bad gasoline. Drain fuel tank and carburetor (p. 54). Refill with fresh gasoline (p. 49).
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31ZW66320.book 60 ページ２０１３年１０月４日金曜日午後３時４８分 TAKING CARE OF UNEXPECTED PROBLEMS HARD STARTING OR STALLS AFTER STARTING Possible Cause Correction Choke knob in OFF position. Pull choke knob to ON position, unless engine is warm (p. 27). Throttle grip not in START position. Turn throttle grip to START position (p. 26). Fuel vent closed. Open the vent knob (p. 25). Bad fuel; outboard motor stored without treating or draining gasoline, or refueled with bad fuel. Drain fuel tank and carburetor (p.
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31ZW66320.book 61 ページ２０１３年１０月４日金曜日午後３時４８分 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE WILL NOT DRIVE THE PROPELLER Possible Cause Correction Broken shear pin. Replace shear pin (p. 52). Damaged clutch, drive train, or engagement mechanism. Take outboard motor to an authorized Honda Marine dealer, or refer to the shop manual.
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31ZW66320.book 62 ページ２０１３年１０月４日金曜日午後３時４８分 TAKING CARE OF UNEXPECTED PROBLEMS SUBMERGED OUTBOARD MOTOR A submerged outboard motor must be serviced immediately after it is recovered from the water in order to minimize corrosion. If there is a Honda Marine dealership nearby, take the outboard motor to the dealer immediately. If you are far from a dealer, proceed as follows: 1. Remove the engine cover, and rinse the outboard motor with fresh water to remove salt water, sand, mud, etc. 2.
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31ZW66320.book 63 ページ２０１３年１０月４日金曜日午後３時４８分 TAKING CARE OF UNEXPECTED PROBLEMS 7. Attempt to start the engine. When cranking the engine with an open ignition circuit (spark plug removed from the ignition circuit), remove the emergency stop switch clip from the emergency stop switch to prevent possible damage to the ignition system. If the engine fails to start, remove the spark plug, and dry it, then reinstall the spark plug and attempt to start the engine again.
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31ZW66320.book 64 ページ２０１３年１０月４日金曜日午後３時４８分 TECHNICAL INFORMATION Serial Number Locations Record the product identification number, the engine serial number, and the date of purchase in the space provided on this page. You will need these numbers when ordering parts, and when making technical or warranty inquiries (p. 72). ENGINE SERIAL NUMBER PRODUCT IDENTIFICATION NUMBER The product identification number is stamped on a plate attached on the upper part of the swivel case.
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31ZW66320.book 65 ページ２０１３年１０月４日金曜日午後３時４８分 TECHNICAL INFORMATION Carburetor Modif ication for High Altitude Operation At altitudes above 3,000 feet (900 meters), the standard carburetor air-fuel mixture will be too rich. Performance will decrease, and fuel consumption will increase. A very rich mixture will also foul the spark plug and cause hard starting. Operation at an altitude that differs from that at which this engine was certified, for extended periods of time, may increase emissions.
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31ZW66320.book 66 ページ２０１３年１０月４日金曜日午後３時４８分 TECHNICAL INFORMATION Emission Control System Information The U.S., California Clean Air Acts, and Environment Canada Tampering and Altering Source of Emissions EPA, California, and Canadian regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems. Tampering is a violation of Federal and California law.
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31ZW66320.book 67 ページ２０１３年１０月４日金曜日午後３時４８分 TECHNICAL INFORMATION Problems That May Affect Emissions If you are aware of any of the following symptoms, have your engine inspected and repaired by your servicing dealer. • Hard starting or stalling after starting. • Rough idle. • Misfiring or backfiring under load. • Afterburning (backfiring). • Black exhaust smoke or high fuel consumption.
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31ZW66320.book 68 ページ２０１３年１０月４日金曜日午後３時４８分 TECHNICAL INFORMATION Star Label US, Puerto Rico, and US Virgin Islands The Star Label means Cleaner Marine Engine This engine has been certified as a: A Star label was applied to this outboard motor in accordance with the requirements of the California Air Resources Board. The Symbol for Cleaner Marine Engines: Cleaner Air and Water - for healthier lifestyle and environment.
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31ZW66320.book 69 ページ２０１３年１０月４日金曜日午後３時４８分 TECHNICAL INFORMATION One Star Low Emission The one-star label identifies engines that meet the Air Resources Board’s Personal Watercraft and Outboard marine engine 2001 exhaust emission standards. Engines meeting these standards have 75% lower emissions than conventional carbureted two-stroke engines. These engines are equivalent to the U.S. EPA’s 2006 standards for marine engines.
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31ZW66320.book 70 ページ２０１３年１０月４日金曜日午後３時４８分 TECHNICAL INFORMATION Specifications MODEL Description code Type Overall length Overall width Overall height Transom height (when transom angle at 5°) Dry mass [weight]* Rated power Full throttle range Engine type Displacement Spark plug gap Starter system Ignition system Lubrication system Specified oil Oil capacity BF2.3D BAVJ SCH LCH 16.1 in (410 mm) 11.2 in (285 mm) 38.0 in (964 mm) 44.0 in (1,117 mm) 16.5 in (418 mm) 22.5 in (571 mm) 30.0 lbs (13.
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31ZW66330.book 71 ページ２０１４年３月２０日木曜日午後３時３９分 CONSUMER INFORMATION Honda Publications (United States, Puerto Rico, U.S. Virgin Islands, and Canada) These publications will give you additional information for maintaining and repairing your outboard motor. Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. Shop manuals are available through your Honda Marine dealer or visit http://marine.honda.
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31ZW66330.book 72 ページ２０１４年３月２０日木曜日午後３時３９分 CONSUMER INFORMATION American Honda Motor Co., Inc. Marine Division Customer Relations Office 4900 Marconi Drive Alpharetta, GA 30005-8847 Telephone (770) 497 – 6400 M-F 8:30 am-7:00 pm (Eastern Time Zone) Please include the following information in your communication: Honda Canada Inc.
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31ZW66330.book 73 ページ２０１４年３月２０日木曜日午後３時３９分 CONSUMER INFORMATION not apply to normal wear or deterioration associated with using your Honda outboard motor. Your warranty coverage will not be voided if you choose to perform your own maintenance. However, you should have the proper tools and service information and be mechanically qualified. Failures that occur due to modifications, improper maintenance, or service are not covered.
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31ZW66320.book 74 ページ２０１３年１０月４日金曜日午後３時４８分 CONSUMER INFORMATION Warranty Statements The American Honda Distributor’s Limited Warranty applies to outboards purchased in the United States, Puerto Rico, or the U.S. Virgin Islands. The Honda Canada Distributor’s Warranty applies to outboards purchased in Canada. The product warranty is only valid in the country where the product was purchased.
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31ZW66320.book 75 ページ２０１３年１０月４日金曜日午後３時４８分 CONSUMER INFORMATION To Qualify for This Warranty: The Honda Outboard Motor must be purchased from American Honda or a dealer authorized by American Honda to sell Honda Outboard Motors in the United States, Puerto Rico, or the U.S. Virgin Islands. This limited warranty applies to the first retail purchaser and each subsequent owner during the applicable warranty time period.
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31ZW66320.
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31ZW66320.book 77 ページ２０１３年１０月４日金曜日午後３時４８分 CONSUMER INFORMATION Accessories and Replacement Parts This warranty is limited to Honda Marine parts, accessories and apparel when distributed by American Honda Motor Co., Inc., 1919 Torrance Blvd., Torrance, California 90501-2746.
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31ZW66320.book 78 ページ２０１３年１０月４日金曜日午後３時４８分 CONSUMER INFORMATION To Obtain Warranty Service: You must, at your expense, take the Honda Outboard Motor product accessory or replacement part or the outboard motor or boat on which the accessory or replacement part is installed, and proof of purchase to any Honda Marine authorized service facility or dealer in the United States, Puerto Rico, or the U.S. Virgin Islands, during normal business hours.
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31ZW66320.book 79 ページ２０１３年１０月４日金曜日午後３時４８分 CONSUMER INFORMATION Emission Control System Warranty Your new Honda outboard engine complies with both the U.S. EPA and State of California emission regulations. American Honda provides the same emission warranty coverage for outboard engines sold in all 50 states. In all areas of the United States your outboard engine must be designed, built, and equipped to meet the U.S.
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31ZW66320.book 80 ページ２０１３年１０月４日金曜日午後３時４８分 CONSUMER INFORMATION OWNER’S WARRANTY RESPONSIBILITIES: As the outboard engine owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. American Honda Motor Co., Inc. recommends that you retain all receipts covering maintenance on your outboard engine, but American Honda Motor Co., Inc. cannot deny warranty solely for the lack of receipts or your failure to ensure the performance of all scheduled maintenance.
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31ZW66320.book 81 ページ２０１３年１０月４日金曜日午後３時４８分 CONSUMER INFORMATION TO OBTAIN WARRANTY SERVICE: You must take your Honda outboard engine, along with your sales registration card or other proof of original purchase date, at your expense, to any Honda Marine dealer that is authorized by American Honda Motor Co., Inc. to sell and service that Honda marine product during its normal business hours.
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31ZW66320.
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31ZW66320.book 83 ページ２０１３年１０月４日金曜日午後３時４８分 CONSUMER INFORMATION Canada WARRANTY PERIOD RETAILED ON OR AFTER APRIL 1, 2005: Distributor’s Warranty HONDA CANADA INC., for and on behalf of Honda Motor Co. Ltd., Tokyo, Japan, gives the following written warranty on each new marine product manufactured by Honda Motor Co. Ltd., Japan, distributed in Canada by Honda Canada Inc. and sold by authorized Honda Marine dealers. Whenever used herein, the word ‘‘Honda’’ refers to Honda Canada Inc.
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31ZW66320.
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31ZW66320.book 86 ページ２０１３年１０月４日金曜日午後３時４８分 INDEX Anode ............................................................................18 Replacement ..............................................................51 ARE YOU READY TO GET UNDERWAY? ...............22 ATTACHMENT ............................................................20 BEFORE OPERATION .................................................22 BREAK-IN PROCEDURE ...........................................
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31ZW66320.book 87 ページ２０１３年１０月４日金曜日午後３時４８分 INDEX IMPORTANT SAFETY INFORMATION ......................6 INFREQUENT OR OCCASIONAL USE ....................25 INSTALLATION ...........................................................19 INSTALLATION POSITION ........................................19 IS YOUR OUTBOARD MOTOR READY TO GO? ......................................................22 Lubrication Points .........................................................46 MAINTENANCE SAFETY ....................
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31ZW66320.book 88 ページ２０１３年１０月４日金曜日午後３時４８分 INDEX TAKING CARE OF UNEXPECTED PROBLEMS .....58 TECHNICAL INFORMATION ....................................64 THE IMPORTANCE OF MAINTENANCE ................37 Throttle Grip ..................................................................14 Throttle Grip Friction Knob ..........................................14 THROTTLE OPERATION ...........................................31 Tilt Lever .......................................................................
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PANTONE 288CVC DIC F101 Black BF2.3D 31ZW6633 00X31-ZW6-6330 00X31-ZW6-6300̲BF2.3D̲Cover(AH).1 1 K2 2eY11000.2013.10 Printed in China N Includes US and Canadian Models 00X31-ZW6-6300 BF2.