Cover SJ200 Series Inverter Instruction Manual • Single-phase Input 200V Class • Three-phase Input 200V Class • Three-phase Input 400V Class Manual Number: NB650XA March 2004 After reading this manual, keep it handy for future reference. Hitachi Industrial Equipment Systems Co., Ltd.
SJ200 Inverter Safety Messages For the best results with the SJ200 Series inverter, carefully read this manual and all of the warning labels attached to the inverter before installing and operating it, and follow the instructions exactly. Keep this manual handy for quick reference. Definitions and Symbols A safety instruction (message) includes a “Safety Alert Symbol” and a signal word or phrase such as WARNING or CAUTION.
ii General Precautions - Read These First! WARNING: This equipment should be installed, adjusted, and serviced by qualified electrical maintenance personnel familiar with the construction and operation of the equipment and the hazards involved. Failure to observe this precaution could result in bodily injury. WARNING: The user is responsible for ensuring that all driven machinery, drive train mechanism not supplied by Hitachi Industrial Equipment Systems Co., Ltd.
SJ200 Inverter WARNING: Rotating shafts and above-ground electrical potentials can be hazardous. Therefore, it is strongly recommended that all electrical work conform to the National Electrical Codes and local regulations. Installation, alignment and maintenance should be performed only by qualified personnel. Factory-recommended test procedures included in the instruction manual should be followed. Always disconnect electrical power before working on the unit.
iv Index to Warnings and Cautions in This Manual Cautions and Warnings for Orientation and Mounting Procedures CAUTION: Hazard of electrical shock. Disconnect incoming power before working on this control. Wait five (5) minutes before removing the front cover. ....... 2–4 CAUTION: Be sure to install the unit on flame-resistant material such as a steel plate. Otherwise, there is the danger of fire. ..... 2–10 CAUTION: Be sure not to place any flammable materials near the inverter.
SJ200 Inverter WARNING: “Suitable for use on a circuit capable of delivering not more than 5,000 rms symmetrical amperes, 480 V maximum.” For models with suffix H. .... 2–17 HIGH VOLTAGE: Be sure to ground the unit. Otherwise, there is a danger of electric shock and/or fire. .... 2–17 HIGH VOLTAGE: Wiring work shall be carried out only by qualified personnel. Otherwise, there is a danger of electric shock and/or fire. ....
vi CAUTION: Remarks for using ground fault interrupter breakers in the main power supply: Adjustable frequency inverters with CE-filters (RFIfilter) and shielded (screened) motor cables have a higher leakage current toward Earth GND. Especially at the moment of switching ON this can cause an inadvertent trip of ground fault interrupters. Because of the rectifier on the input side of the inverter there is the possibility to stall the switch-off function through small amounts of DC current.
SJ200 Inverter Warnings for Configuring Drive Parameters WARNING: When parameter B012, level of electronic thermal setting, is set to motor FLA rating (Full Load Ampere nameplate rating), the inverter provides solid state motor overload protection at 115% of motor FLA or equivalent. If parameter B012 exceeds the motor FLA rating, the motor may overheat and be damaged. Parameter B012, level of electronic thermal setting, is a variable parameter. ....
viii WARNING: Be sure not to touch the inside of the energized inverter or to put any conductive object into it. Otherwise, there is a danger of electric shock and/or fire. ....... 4–3 WARNING: If power is turned ON when the Run command is already active, the motor will automatically start and injury may result. Before turning ON the power, confirm that the RUN command is not present. .......
SJ200 Inverter Warnings and Cautions for Troubleshooting and Maintenance WARNING: Wait at least five (5) minutes after turning OFF the input power supply before performing maintenance or an inspection. Otherwise, there is the danger of electric shock. ...... 6–2 WARNING: Make sure that only qualified personnel will perform maintenance, inspection, and part replacement. Before starting to work, remove any metallic objects from your person (wristwatch, bracelet, etc.).
x CAUTION: Do not stop operation by switching OFF electromagnetic contactors on the primary or secondary sides of the inverter. Ground fault interrupter Power Input U, V, W L1, L2, L3 Motor Inverter PCS FW When there has been a sudden power failure while an operation instruction is active, then the unit may restart operation automatically after the power failure has ended.
SJ200 Inverter CAUTION: EFFECTS OF POWER DISTRIBUTION SYSTEM ON INVERTER In the cases below involving a general-purpose inverter, a large peak current can flow on the power supply side, sometimes destroying the converter module: 1. The unbalance factor of the power supply is 3% or higher. 2. The power supply capacity is at least 10 times greater than the inverter capacity (or the power supply capacity is 500 kVA or more). 3. Abrupt power supply changes are expected, due to conditions such as: a.
xii CAUTION: When the EEPROM error E08 occurs, be sure to confirm the setting values again.
xiii SJ200 Inverter Terminal Tightening Torque and Wire Size The wire size range and tightening torque for field wiring terminals are presented in the tables below. Input Voltage 200V 400V Motor Output Inverter Model Power Terminal Wiring Size Range (AWG) ft-lbs (N-m) 16 0.6 0.8 0.9 1.2 1.5 2.0 0.9 1.2 1.5 2.0 kW HP 0.2 1/4 SJ200-002NFEF/NFU 0.4 1/2 SJ200-004NFEF/NFU 0.55 3/4 SJ200-005NFEF 0.75 1 1.1 1 1/2 1.5 2 SJ200-015NFEF/NFU 12 2.2 3 SJ200-022NFEF/NFU 10 3.
xiv Circuit Breaker and Fuse Sizes The inverter’s connections to input power must include UL Listed inverse time circuit breakers with 600V rating, or UL Listed fuses as shown in the table below. Input Voltage 200V 400V Motor Output Inverter Model Fuse (A) (UL-rated, class J, 600V) kW HP 0.2 1/4 SJ200-002NFEF/NFU 10 0.4 1/2 SJ200-004NFEF/NFU 10 0.55 3/4 SJ200-005NFEF 10 0.75 1 SJ200-007NFEF/NFU 15 1.1 1 1/2 SJ200-011NFEF 15 1.5 2 SJ200-015NFEF/NFU 20 (single ph.) 15 (three ph.
xv SJ200 Inverter Table of Contents Safety Messages Hazardous High Voltage General Precautions - Read These First! Index to Warnings and Cautions in This Manual General Warnings and Cautions UL® Cautions, Warnings, and Instructions i ii iv ix xii Table of Contents Revisions Contact Information xvii xviii Chapter 1: Getting Started Introduction SJ200 Inverter Specifications Introduction to Variable-Frequency Drives Frequently Asked Questions 1–2 1–5 1–12 1–17 Chapter 2: Inverter Mounting and Installa
xvi Chapter 4: Operations and Monitoring Introduction Connecting to PLCs and Other Devices Control Logic Signal Specifications Intelligent Terminal Listing Using Intelligent Input Terminals Using Intelligent Output Terminals Analog Input Operation Analog Output Operation PID Loop Operation Configuring the Inverter for Multiple Motors 4–2 4–4 4–6 4–7 4–9 4–34 4–51 4–53 4–54 4–56 Chapter 5: Inverter System Accessories Introduction Component Descriptions Dynamic Braking 5–2 5–3 5–5 Chapter 6: Troubleshooti
SJ200 Inverter xvii Revisions Revision History Table No. Revision Comments Initial release of manual NB650X 1 Revision A Page 4-35 – Added page on internal relay operation Pages 4-37 to 4-50 – Added relay drawing for outputs Index 1-6 – Revised entire Index, added page I-6 Other minor corrections throughout Date of Issue Operation Manual No. Feb.
xviii Contact Information Hitachi America, Ltd. Power and Industrial Division 50 Prospect Avenue Tarrytown, NY 10591 U.S.A. Phone: +1-914-631-0600 Fax: +1-914-631-3672 Hitachi Australia Ltd. Level 3, 82 Waterloo Road North Ryde, N.S.W. 2113 Australia Phone: +61-2-9888-4100 Fax: +61-2-9888-4188 Hitachi Europe GmbH Am Seestern 18 D-40547 Düsseldorf Germany Phone: +49-211-5283-0 Fax: +49-211-5283-649 Hitachi Industrial Equipment Systems Co, Ltd.
Getting Started In This Chapter... 1 page — Introduction ..................................................... 2 — SJ200 Inverter Specifications.......................... 5 — Introduction to Variable-Frequency Drives .... 12 — Frequently Asked Questions .........................
1–2 Introduction Getting Started Introduction Main Features Congratulations on your purchase of an SJ200 Series Hitachi inverter! This inverter drive features state-ofthe-art circuitry and components to provide high performance. The housing footprint is exceptionally small, given the size of the corresponding motor. The Hitachi SJ200 product line includes more than a dozen inverter models to cover motor sizes from 1/4 horsepower to 10 horsepower, in either 240 VAC or 480 VAC power input versions.
SJ200 Inverter 1–3 Operator Interface Options Hitachi provides a panel mount keypad kit (below, right). It includes the mounting flange, gasket, keypad, and other hardware. You can OPE–SRmini mount the keypad with the potentiometer for a NEMA1 rated installation. The kit also provides for removing the potentiometer knob to meet NEMA 4X requirements, as shown (part no. 4X–KITmini). Cable ICS–1 or ICS–3 4X–KITmini Digital Operator Copy Unit - The optional digital operator / copy unit (part no.
1–4 Introduction Getting Started Inverter Specifications Label The Hitachi SJ200 inverters have product labels located on the right side of the housing, as pictured below. Be sure to verify that the specifications on the labels match your power source, motor, and application safety requirements.
1–5 SJ200 Inverter SJ200 Inverter Specifications The following tables are specific to SJ200 inverters for the 200V and 400V class model groups. Note that “General Specifications” on page 1–10 apply to both voltage class groups. Footnotes for all specifications tables follow the table below. Item SJ200 inverters, 200V models EU version 002NFEF 004NFEF 005NFEF 007NFEF 011NFEF USA version 002NFU 004NFU — 007NFU — kW 0.2 0.4 0.55 0.75 1.1 HP 1/4 1/2 3/4 1 1.5 230V 0.6 1.0 1.1 1.
1–6 SJ200 Inverter Specifications Getting Started Footnotes for the preceding table and the tables that follow: Note 1: Note 2: The protection method conforms to JEM 1030. The applicable motor refers to Hitachi standard 3-phase motor (4-pole). When using other motors, care must be taken to prevent the rated motor current (50/ 60 Hz) from exceeding the rated output current of the inverter. Note 3: The output voltage decreases as the main supply voltage decreases (except when using the AVR function).
1–7 SJ200 Inverter SJ200 Inverter Specifications, continued... SJ200 inverters, 200V models EU version 015NFEF 022NFEF — — — USA version 015NFU 022NFU 037LFU 055LFU 075LFU kW 1.5 2.2 3.7 5.5 7.5 HP 2 3 5 7.5 10 230V 3.1 4.3 6.9 9.5 12.7 240V 3.3 4.5 7.2 9.9 13.
1–8 SJ200 Inverter Specifications Getting Started Item SJ200 inverters, 400V models 400V Class Specifications EU version 004HFEF 007HFEF 015HFEF 022HFEF USA version 004HFU 007HFU 015HFU 022HFU kW 0.4 0.75 1.5 2.2 HP 1/2 1 2 3 1.1 1.9 2.9 4.2 Applicable motor size *2 Rated capacity (460V) kVA Rated input voltage *6 Integrated EMC filter 3-phase: 380 to 480V ±10%, 50/60 Hz ±5% EU version Three phase filter, Category C3 *5 USA version Rated input current (A) — 2.
1–9 SJ200 Inverter Item EU version 030HFEF 040HFEF 055HFEF 075HFEF — 040HFU 055HFU 075HFU kW 3.0 4.0 5.5 7.5 HP 4 5 7.5 10 6.2 6.6 10.3 12.7 USA version Applicable motor size *2 Rated capacity (460V) kVA Rated input voltage *6 Integrated EMC filter 3-phase: 380 to 480V ±10%, 50/60 Hz ±5% EU version Three phase filter, Category C3 USA version Rated input current (A) — 10.0 Rated output voltage *3 — 11.0 16.
1–10 SJ200 Inverter Specifications Getting Started General Specifications The following table applies to all SJ200 inverters. Item General Specifications Protective housing *1 IP20 Control method Sinusoidal Pulse Width Modulation (PWM) control Carrier frequency 2kHz to 14kHz (default setting: 5kHz) Output frequency range *4 0.5 to 400 Hz Frequency accuracy Digital command: 0.01% of the maximum frequency Analog command: 0.
SJ200 Inverter Item 1–11 General Specifications AVR function, curved accel/decel profile, upper and lower limiters, 16-stage speed profile, fine adjustment of start frequency, carrier frequency change (2 to 14 kHz), frequency jump, gain and bias setting, process jogging, electronic thermal level adjustment, retry function, trip history monitor, 2nd setting selection, fan ON/OFF selection Protective function Over-current, over-voltage, under-voltage, overload, extreme high/ low temperature, CPU error, me
1–12 Introduction to Variable-Frequency Drives Getting Started Introduction to Variable-Frequency Drives The Purpose of Motor Speed Control for Industry Hitachi inverters provide speed control for 3-phase AC induction motors. You connect AC power to the inverter, and connect the inverter to the motor.
SJ200 Inverter 1–13 Torque and Constant Volts/Hertz Operation Output voltage Getting Started In the past, AC variable speed drives used an open loop (scalar) technique to control speed. The constant-volts-per-hertz operation maintains a constant ratio between the applied voltage and the applied frequency. With these conditions, AC induction motors inherently delivered constant torque across the operating speed range. For some applications, this scalar technique was adequate.
1–14 Introduction to Variable-Frequency Drives Getting Started Inverter Output to the Motor The AC motor must be connected only to the inverter’s 3-Phase AC Motor output terminals. The output terminals are uniquely V/T2 labeled (to differentiate them from the input terminals) U/T1 with the designations U/T1, V/T2, and W/T3. This corresponds to typical motor lead connection designations T1, T2, and T3.
SJ200 Inverter 1–15 Intelligent Functions and Parameters The optional read/write programmer will let you read and write inverter EEPROM contents from the programmer. This feature is particularly useful for OEMs who need to duplicate a particular inverter’s settings in many other inverters in assembly-line fashion. Braking In general, braking is a force that attempts to slow or stop motor rotation.
1–16 Introduction to Variable-Frequency Drives Getting Started Velocity Profiles The SJ200 inverter is capable of sophisticated speed control. A graphical representation of Speed that capability will help you understand and configure the associated parameters. This manual makes use of the velocity profile 0 graph used in industry (shown at right). In the example, acceleration is a ramp to a set speed, and deceleration is a decline to a stop.
SJ200 Inverter 1–17 Frequently Asked Questions What is the main advantage in using an inverter to drive a motor, compared to alternative solutions? A. Q. The term “inverter” is a little confusing, since we also use “drive” and “amplifier” to describe the electronic unit that controls a motor. What does “inverter” mean? A. Q. Yes, sometimes an inverter can be used simply as a “soft-start” device, providing controlled acceleration and deceleration to a fixed speed.
1–18 Frequently Asked Questions Getting Started Q. Why does the manual or other documentation use terminology such as “200V class” instead of naming the actual voltage, such as “230 VAC?” A. Q. Why doesn’t the motor have a neutral connection as a return to the inverter? A. Q. The motor theoretically represents a “balanced Y” load if all three stator windings have the same impedance. The Y connection allows each of the three wires to alternately serve as input or return on alternate half-cycles.
SJ200 Inverter Q. How will I know if my application will require resistive braking? Several options related to electrical noise suppression are available for the Hitachi inverters. How can I know if my application will require any of these options? A. Q. For new applications, it may be difficult to tell before you actually test a motor/drive solution. In general, some applications can rely on system losses such as friction to serve as the decelerating force, or otherwise can tolerate a long decel time.
Inverter Mounting and Installation In This Chapter.... 2 page — Orientation to Inverter Features ...................... 2 — Basic System Description ............................... 8 — Step-by-Step Basic Installation........................ 9 — Powerup Test ................................................ 23 — Using the Front Panel Keypad ......................
2–2 Orientation to Inverter Features Orientation to Inverter Features Unpacking and Inspection Please take a few moments to unpack your new SJ200 inverter and perform these steps: 1. Look for any damage that may have occurred during shipping. 2. Verify the contents of the box include: a. One SJ200 inverter Inverter Mounting and Installation b. One Instruction Manual c. One SJ200 Quick Reference Guide 3. Inspect the specifications label on the side of the inverter.
SJ200 Inverter 2–3 Inverter Keypad Removal and Installation Keypad Removal - The SJ200 has a removable keypad. To remove the keypad, locate the retention latch as shown to the right. Press downward on the latch, while gently pulling toward you. The keypad will tilt forward, as two retaining tabs at the bottom edge of the keypad also hold it in place. Then remove the keypad from the keypad bay. The RJ45 connection consists of two parts.
2–4 Orientation to Inverter Features Front Housing Cover HIGH VOLTAGE: Hazard of electrical shock. Disconnect incoming power before working on this control. Wait five (5) minutes before removing the front cover. Inverter Mounting and Installation Housing Cover Removal - The front housing cover is held in place by two pairs of tabs. Since these are hidden from view, it is good to become familiar with their locations before attempting to remove the cover.
SJ200 Inverter 2–5 Logic Connector Introduction After removing the front housing cover, take a moment to become familiar with the connectors, as shown below. Relay output contacts Logic inputs Logic Connector Removal/Replacement - The two 8-position main logic connectors are removable from the circuit board to make testing or service more convenient. Note that the relay output connector is not removable, as it must carry higher currents and provide high integrity for alarm conditions.
2–6 Orientation to Inverter Features DIP Switch Introduction The inverter has three (3) internal DIP switches, located to the right of the logic connectors as shown below. This section provides an introduction, and refers you to other chapters that discuss each DIP switch in depth. Inverter Mounting and Installation SR 485 TM OPE PRG SK SR SK 485 OPE TM PRG The SR/SK (Source/Sink) DIP switch configures the inverter’s intelligent inputs for sinking or sourcing type circuit.
SJ200 Inverter 2–7 Power Wiring Access - First, ensure no power source of any kind is connected to the inverter. If power has been connected, wait five minutes after powerdown and verify the Power LED is OFF to proceed. After removing the front housing cover, the housing partition that covers the power wiring exit will be able to slide upward as shown to the right. Inverter Mounting and Installation Notice the four wire exit slots (on larger model inverters) in the housing partition.
2–8 Basic System Description Basic System Description A motor control system will obviously include a motor and inverter, as well as a breaker or fuses for safety. If you are connecting a motor to the inverter on a test bench just to get started, that’s all you may need for now. But a system can also have a variety of additional components. Some can be for noise suppression, while others may enhance the inverter’s braking performance.
SJ200 Inverter 2–9 WARNING: In the cases below involving a general-purpose inverter, a large peak current can flow on the power supply side, sometimes destroying the converter module: 1.The unbalance factor of the power supply is 3% or higher. 2.The power supply capacity is at least 10 times greater than the inverter capacity (or the power supply capacity is 500 kVA or more). 3.Abrupt power supply changes are expected, due to conditions such as: a. Several inverters are interconnected with a short bus. b.
2–10 Step-by-Step Basic Installation Choosing a Mounting Location 1 Step 1: Study the following caution messages associated with mounting the inverter. This is the time when mistakes are most likely to occur that will result in expensive rework, equipment damage, or personal injury. CAUTION: Be sure to install the unit on flame-resistant material such as a steel plate. Otherwise, there is the danger of fire.
SJ200 Inverter 2–11 Ensure Adequate Ventilation 2 Step 2: To summarize the caution messages—you will need to find a solid, non-flammable, vertical surface that is in a relatively clean and dry environment. In order to ensure enough room for air circulation around the inverter to aid in cooling, maintain the specified clearance around the inverter specified in the diagram. Clear area 10 cm (3.94”) minimum Air flow Inverter Mounting and Installation SJ200 5 cm (1.97”) minimum 5 cm (1.
2–12 Step-by-Step Basic Installation Check Inverter Dimensions 4 Step 4: Locate the applicable drawing on the following pages for your inverter. Dimensions are given in millimeters (inches) format. Inverter Mounting and Installation SJ200–002NFEF, –002NFU NOTE: Some inverter housings require two mounting screws, while others require four. Be sure to use lock washers or other means to ensure screws do not loosen due to vibration.
SJ200 Inverter 2–13 Dimensional drawings, continued...
2–14 Step-by-Step Basic Installation Dimensional drawings, continued...
SJ200 Inverter 2–15 Dimensional drawings, continued...
2–16 Step-by-Step Basic Installation Dimensional drawings, continued...
SJ200 Inverter 2–17 Prepare for Wiring 5 Step 5: It is very important to perform the wiring steps carefully and correctly. Before proceeding, please study the caution and warning messages below. WARNING: “Use 60/75°C Cu wire only” or equivalent. WARNING: “Open Type Equipment.” WARNING: “Suitable for use on a circuit capable of delivering not more than 5,000 rms symmetrical amperes, 480 V maximum.” For models with suffix H. HIGH VOLTAGE: Be sure to ground the unit.
2–18 Step-by-Step Basic Installation Determining Wire and Fuse Sizes The maximum motor currents in your application determines the recommended wire size. The following table gives the wire size in AWG. The “Power Lines” column applies to the inverter input power, output wires to the motor, the earth ground connection, and any other component shown in the “Basic System Description” on page 2–8.
SJ200 Inverter 2–19 Terminal Dimensions and Torque Specs The terminal screw dimensions for all SJ200 inverters are listed in table below. This information is useful in sizing spade lug or ring lug connectors for wire terminations. CAUTION: Fasten the screws with the specified fastening torque in the table below. Check for any loosening of screws. Otherwise, there is the danger of fire.
2–20 Step-by-Step Basic Installation Please use the terminal arrangement below corresponding to your inverter model.
SJ200 Inverter 2–21 CAUTION: Be sure not to connect an AC power supply to the output terminals. Otherwise, there is the possibility of damage to the inverter and the danger of injury and/or fire. SJ200 Inverter Power Input Output to Motor CAUTION: Be sure to install a fuse in each phase of the main power supply to the inverter. Otherwise, there is the danger of fire.
2–22 Step-by-Step Basic Installation Wire the Inverter Output to Motor 7 Step 7: The process of motor selection is beyond the scope of this manual. However, it must be an AC induction motor with three phases. It should also come with a chassis ground lug. If the motor does not have three power input leads, stop the installation and verify the motor type. Other guidelines for wiring the motor include: • Use an inverter-grade motor for maximum motor life (1600V insulation).
SJ200 Inverter 2–23 Uncover the Inverter Vents 8 Step 8: After mounting and wiring the inverter, remove any covers from the inverter housing. This includes material over the side ventilation ports. Ventilation holes (top) WARNING: Make sure the input power to the inverter is OFF. If the drive has been powered, leave it OFF for five minutes before continuing. Powerup Test 9 Step 9: After wiring the inverter and motor, you’re ready to do a powerup test.
2–24 Powerup Test Pre-test and Operational Precautions The following instructions apply to the powerup test, or to any time the inverter is powered and operating. Please study the following instructions and messages before proceeding with the powerup test. 1. The power supply must have fusing suitable for the load. Check the fuse size chart presented in Step 5, if necessary. 2. Be sure you have access to a disconnect switch for the drive input power if necessary.
SJ200 Inverter 2–25 Using the Front Panel Keypad Please take a moment to familiarize yourself with the keypad layout shown in the figure below. The display is used in programming the inverter’s parameters, as well as monitoring specific parameter values during operation. Power LED Display Units (Hertz / Amperes) LEDs HITACHI Parameter Display 5 0.
2–26 Using the Front Panel Keypad Keys, Modes, and Parameters Inverter Mounting and Installation The purpose of the keypad is to provide a way to change modes and parameters. The term function applies to both monitoring modes and parameters. These are all accessible through function codes that are primarily 4-character codes. The various functions are separated into related groups identifiable by the left-most character, as the table shows.
2–27 SJ200 Inverter Keypad Navigational Map The SJ200 Series inverter drives have many programmable functions and parameters. Chapter 3 will cover these in detail, but you need to access just a few items to perform the powerup test. The menu structure makes use of function codes and parameter codes to allow programming and monitoring with only a 4-digit display and a few keys and LEDs. So, it is important to become familiar with the basic navigational map of parameters and functions in the diagram below.
2–28 Using the Front Panel Keypad Selecting Functions and Editing Parameters To prepare to run the motor in the powerup test, this section will show how to configure the necessary parameters: 1. Confirm the TM/PRG DIP switch setting. 2. Select the keypad potentiometer as the source of motor speed command (A001) 3. Select the keypad as the source of the RUN command (A002) 4. Set the inverter’s maximum output frequency to the motor (A003) Inverter Mounting and Installation 5.
2–29 SJ200 Inverter If the Potentiometer Enable LED is OFF, follow the steps below. Action (Starting point) Display Func./Parameter A– – – “A” Group selected A001 Speed command source setting FUNC. key. Press the FUNC. key again. 01 00 = Keypad potentiometer 01 = Control terminals 02 = Function F001 setting 03 = ModBus network 10 = Calculate function output Press the 2 key. 00 00 = potentiometer (selected) Press the STR key.
2–30 Using the Front Panel Keypad Set the Motor Base Frequency - The motor is designed to operate at a specific AC frequency. Most commercial motors are designed for 50/60 Hz operation. First, check the motor specifications. Then follow the steps below to verify the setting or correct it for your motor. DO NOT set it greater than 50/60 Hz unless the motor manufacturer specifically approves operation at the higher frequency.
SJ200 Inverter Action (Starting point) Press the Press the 1 FUNC. key and hold until--> Display Base frequency setting A082 AVR voltage select or 400 1 Press the STR or 2 key as needed. 21 5 A082 key.
2–32 Using the Front Panel Keypad Set the Number of Motor Poles - The motor’s internal winding arrangement determines its number of magnetic poles. The specifications label on the motor usually indicates the number of poles. For proper operation, verify the parameter setting matches the motor poles. Many industrial motors have four poles, corresponding to the default setting in the inverter (H004).
SJ200 Inverter 2–33 Monitoring Parameters with the Display After using the keypad for parameter editing, it’s a good idea to switch the inverter from Program Mode to Monitor Mode. The PRG LED will be OFF, and the Hertz or Ampere LED indicates the display units. HITACHI 5 0.0 HITACHI RUN STOP RESET POWER ALARM Hz A RUN PRG Output frequency (speed) monitor - Resuming keypad operation from the previous table, follow the steps below.
2–34 Using the Front Panel Keypad Powerup Test Observations and Summary Step 10: Reading this section will help you make some useful observations when first 10 running the motor. Error Codes - If the inverter displays an error code (format is “E x x”), see “Monitoring Trip Events, History, & Conditions” on page 6–5 to interpret and clear the error. Inverter Mounting and Installation Acceleration and Deceleration - The SJ200 inverter has programmable acceleration and deceleration values.
Configuring Drive Parameters In This Chapter.... 3 page — Choosing a Programming Device ................... 2 — Using Keypad Devices .................................... 3 — “D” Group: Monitoring Functions..................... 6 — “F” Group: Main Profile Parameters ................ 8 — “A” Group: Standard Functions ....................... 9 — “B” Group: Fine Tuning Functions ................. 30 — “C” Group: Intelligent Terminal Functions...... 41 — “H” Group: Motor Constants Functions .........
3–2 Choosing a Programming Device Choosing a Programming Device Introduction Hitachi variable frequency drives (inverters) use the latest electronics technology for getting the right AC waveform to the motor at the right time. The benefits are many, including energy savings and higher machine output or productivity. The flexibility required to handle a broad range of applications has required ever more configurable options and parameters—inverters are now a complex industrial automation component.
SJ200 Inverter 3–3 Using Keypad Devices The SJ200 Series inverter front keypad contains all the elements for both monitoring and programming parameters. The keypad layout is pictured below. All other programming devices for the inverter have a similar key arrangement and function. Power LED Display Units (Hertz / Amperes) LEDs HITACHI Parameter Display 5 0.
3–4 Using Keypad Devices Keypad Navigational Map You can use the inverter’s front panel keypad to navigate to any parameter or function. The diagram below shows the basic navigational map to access these items. Monitor Mode Program Mode PRG LED=OFF Display Data 0 0 0.0 FUNC. 1 d 083 1 Select Parameter Select Function or Group Configuring Drive Parameters 1 1 2 FUNC. 1 2 2 Edit FUNC. 1 2 3.4 2 FUNC. STR b 001 2 1 2 A1 46 2 1 FUNC.
3–5 SJ200 Inverter Operational Modes The RUN and PRG LEDs tell just part of the story; Run Mode and Program Modes are independent modes, not opposite modes. In the state diagram to the right, Run alternates with Stop, and Program Mode alternates with Monitor Mode. This is a very important ability, for it shows that a technician can approach a running machine and change some parameters without shutting down the machine.
3–6 “D” Group: Monitoring Functions “D” Group: Monitoring Functions You can access important system parameter values with the “D” Group monitoring functions, whether the inverter is in Run Mode or Stop Mode. After selecting the function code number for the parameter you want to monitor, press the Function key once to show the value on the display. In functions D005 and D006, the intelligent terminals use individual segments of the display to show ON/OFF status.
SJ200 Inverter “D” Function Func. Code Name / SRW Display Description Run Mode Edit Units — Hz times constant D013 Output voltage monitor Voltage of output to motor, range is 0.0 to 600.0V — V Displays total time the inverter has been in RUN mode in hours. Range is 0 to 9999 / 1000 to 9999 / Γ100 to Γ999 (10,000 to 99,900) — hours Displays total time the inverter has been in RUN mode in hours.
3–8 “F” Group: Main Profile Parameters “F” Group: Main Profile Parameters The basic frequency (speed) profile is Output defined by parameters contained in the F002 F003 frequency “F” Group as shown to the right. The set running frequency is in Hz, but acceleraF001 tion and deceleration are specified in the time duration of the ramp (from zero to maximum frequency, or from maximum 0 frequency to zero). The motor direction t parameter determines whether the keypad Run key produces a FWD or REV command.
3–9 SJ200 Inverter “A” Group: Standard Functions Control Source Settings The inverter provides flexibility in how you control Run/Stop operation and set the output frequency (motor speed). It has other control sources that can override the A001/ A002 settings. Parameter A001 sets the source selection for the inverter’s output frequency. Parameter A002 selects the Run command source (for FW or RV Run commands).
3–10 “A” Group: Standard Functions Run Command Source Setting - For parameter A002, the following table provides a further description of each option, and a reference to other page(s) for more information Code Run Command Source Refer to page(s)...
SJ200 Inverter 3–11 The inverter has other control sources that can temporarily override the parameter A001 setting, forcing a different output frequency source. The following table lists all frequency source setting methods and their relative priority (“1” is the highest priority). Priority A001 Frequency Source Setting Method Refer to page...
3–12 “A” Group: Standard Functions Basic Parameter Settings These settings affect the most fundamental behavior of the inverter—the outputs to the motor. The frequency of the inverter’s AC output determines the motor speed. You may select from three different sources for the reference speed. During application development you may prefer using the potentiometer, but you may switch to an external source (control terminal setting) in the finished application, for example.
3–13 SJ200 Inverter Analog Input Settings The inverter has the capability to accept an external analog input that can command the output frequency to the motor. Voltage input (0 –10V) and current input (4–20mA) are available on separate terminals ([O] and [OI], respectively). Terminal [L] serves as signal ground for the two analog inputs. The analog input settings adjust the curve characteristics between the analog input and the frequency output.
3–14 “A” Group: Standard Functions “A” Function Func. Code Name / SRW Display A005 [AT] selection AT-Slct O/OI A011 Pot./O–L input active range start frequency O-EXS 0000.0Hz A012 Pot./O–L input active range end frequency Configuring Drive Parameters O-EXE 0000.0Hz A013 Pot./O–L input active range start voltage O-EX%S 00000% A014 Pot./O–L input active range end voltage O-EX%E 00100% A015 Pot.
3–15 SJ200 Inverter The jog speed setting is used whenever the Jog command is active. The jog speed setting range is arbitrarily limited to 10 Hz, to provide safety during manual operation. The acceleration to the jog frequency is instantaneous, but you can choose from three modes for the best method for stopping the jog operation. “A” Function Func. Code Name / SRW Display Description Defaults Run Mode –FEF –FU Edit (EU) (USA) Units ✔ 0.0 0.0 Hz A220 Multi-speed frequency setting, 2nd motor ✔ 0.
3–16 “A” Group: Standard Functions Torque Control Algorithms The inverter generates the motor output according to the V/f algorithm or the intelligent sensorless vector control algorithm. Parameter A044 selects the inverter algorithm for generating the frequency output, as shown in the diagram to the right (A244 for 2nd motor). The factory default is 02 (intelligent sensorless vector control).
3–17 SJ200 Inverter breakpoint of the boost (point A on the graph) by using parameters A042 and A043. The manual boost is calculated as an addition to the standard V/f curve. NOTE: Manual torque boost is not operational when intelligent sensorless vector control is in use. Be aware that running the motor at a low speed for a long time can cause motor overheating. This is particularly true when manual torque boost is ON, or if the motor relies on a built-in fan for cooling.
3–18 “A” Group: Standard Functions “A” Function Func. Code Name / SRW Display Can boost starting torque between 0 and 20% above normal V/f curve, range is 0.0 to 20.0% ✔ 0.0 0.0 % Sets the frequency of the V/f breakpoint A in graph (top of previous page) for torque boost, range is 0.0 to 50.0% ✔ 3.0 3.0 % Sets the frequency of the V/f breakpoint A in graph (top of previous page) for torque boost, range is 0.0 to 50.0% ✔ 0.0 0.0 % Two available V/f curves; three select codes: 00...
3–19 SJ200 Inverter DC Braking Settings The DC braking feature can provide + Running Free run DC braking additional stopping torque when compared to a normal deceleration to a stop. DC braking is particularly useful 0 at low speeds when normal decelerat tion torque is minimal. When you A053 A055 enable DC braking, the inverter injects – a DC voltage into the motor windings during deceleration below a frequency you can specify (A052). The braking power (A054) and duration (A055) can both be set.
3–20 “A” Group: Standard Functions Frequency-related Functions Frequency Limits – Upper and lower Output limits can be imposed on the inverter frequency output frequency. These limits will apply regardless of the source of the speed refer- A061 Upper limit ence. You can configure the lower frequency limit to be greater than zero as shown in the graph. The upper limit must Lower not exceed the rating of the motor or A062 limit capability of the machinery.
3–21 SJ200 Inverter Jump Frequencies – Some motors or machines exhibit resonances at particular speed(s), which can be destructive for prolonged running at those speeds. The inverter has up to three jump frequencies as shown in the graph. The hysteresis around the jump frequencies causes the inverter output to skip around the sensitive frequency values.
3–22 “A” Group: Standard Functions PID Control When enabled, the built-in PID loop calculates an ideal inverter output value to cause a loop feedback process variable (PV) to move closer in value to the setpoint (SP). The frequency command serves as the SP. The PID loop algorithm will read the analog input for the process variable (you specify the current or voltage input) and calculate the output.
3–23 SJ200 Inverter Automatic Voltage Regulation (AVR) Function The automatic voltage regulation (AVR) feature keeps the inverter output waveform at a relatively constant amplitude during power input fluctuations. This can be useful if the installation is subject to input voltage fluctuations. However, the inverter cannot boost its motor output to a voltage higher than the power input voltage. If you enable this feature, be sure to select the proper voltage class setting for your motor. “A” Function Func.
3–24 “A” Group: Standard Functions Second Acceleration and Deceleration Functions The SJ200 inverter features two-stage acceleration and deceleration ramps. This gives flexibility in the profile shape. You can specify the frequency transition point, the point at which the standard acceleration (F002) or deceleration (F003) changes to the second acceleration (A092) or deceleration (A093). Or, you can use intelligent input [2CH] to trigger this transition.
SJ200 Inverter “A” Function Func. Code Name / SRW Display Description 3–25 Defaults Run Mode –FEF –FU Edit (EU) (USA) Units A095 Acc1 to Acc2 frequency Output frequency at which transition point Accel1 switches to Accel2, range is 0.0 to 400.0 Hz ACC CHfr0000.0Hz ✘ 0.0 0.0 Hz A295 Acc1 to Acc2 frequency Output frequency at which transition point, 2nd Accel1 switches to Accel2, motor range is 0.0 to 400.0 Hz ✘ 0.0 0.
3–26 “A” Group: Standard Functions Accel/Decel Standard acceleration and deceleration is linear. The inverter CPU can also calculate an S-curve acceleration or deceleration curve as shown. This profile is useful for favoring the load characteristics in particular applications. Curve settings for acceleration and deceleration are independently selected. To enable the S-curve, use function A097 (acceleration) and A098 (deceleration). Output frequency Accel. curve selection Target freq.
3–27 SJ200 Inverter Additional Analog Input Settings Input Range Settings – The parameters in the following table adjust the input characteristics of the analog current input. When using the inputs to command the inverter output frequency, these parameters adjust the starting and ending ranges for the current, as well as the output frequency range. Related characteristic diagrams are located in “Analog Input Settings” on page 3–13. “A” Function Func.
3–28 “A” Group: Standard Functions Analog Input Calculate Function – The inverter can mathematically combine two input sources into one value. The Calculate function can either add, subtract, or multiply the two selected sources. This provides the flexibility needed by various applications.You can use the result for the output frequency setting (use A001=10) or for the PID Process Variable (PV) input (use A075=03).
3–29 SJ200 Inverter ADD Frequency – The inverter can add or subtract an offset value to the output frequency setting which is specified by A001 (will work with any of the five possible sources). The ADD Frequency is a value you can store in parameter A145. The ADD Frequency is summed with or subtracted from the output frequency setting only when the [ADD] terminal is ON. Function A146 selects whether to add or subtract.
3–30 “B” Group: Fine Tuning Functions “B” Group: Fine Tuning Functions The “B” Group of functions and parameters adjust some of the more subtle but useful aspects of motor control and system configuration. Automatic Restart Mode The restart mode determines how the inverter will resume operation after a fault causes a trip event. The four options provide advantages for various situations.
3–31 SJ200 Inverter “B” Function Func. Code Name / SRW Display B001 Selection of automatic restart mode IPS POWR ALM B002 Allowable undervoltage power failure time IPS Time 0001.0s IPS Wait 0001.0s B004 Instantaneous power failure / under-voltage trip alarm enable IPS TRIP ✘ 00 00 — The amount of time a power input under-voltage can occur without tripping the power failure alarm. Range is 0.3 to 25 sec.
3–32 “B” Group: Fine Tuning Functions you must set the thermal overload threshold in terms of current (amperes) for parameter B012. The range is 20% to 120% of the rated current for each inverter model. If the current exceeds the level you specify, the inverter will trip and log an event (error E05) in the history table. The inverter turns the motor output OFF when tripped. Separate settings are available for the second motor (if applicable) as shown in the following table. “B” Function Func.
3–33 SJ200 Inverter Overload Restriction If the inverter’s output current exceeds a preset current level you specify during acceleration or constant speed, the overload restriction feature automatically reduces the output frequency to restrict the overload. This feature does not generate an alarm or trip event. You can instruct the inverter to apply overload restriction only during constant speed, thus allowing higher currents for acceleration.
3–34 “B” Group: Fine Tuning Functions Software Lock Mode The software lock function keeps personnel from accidentally changing parameters in the inverter memory. Use B031 to select from various protection levels. Configuring Drive Parameters The table below lists all combinations of B031 option codes and Run the ON/OFF state of the [SFT] input. Each Check ✔ or Ex ✘ Mode indicates whether the corresponding parameter(s) can be edited.
3–35 SJ200 Inverter “B” Function Func. Code Name / SRW Display B031 Software lock mode selection S-Lock MD1 Description Prevents parameter changes, in four options, option codes: 00... all parameters except B031 are locked when [SFT] terminal is ON 01... all parameters except B031 and output frequency F001 when [SFT] terminal is ON 02... all parameters except B031 are locked 03...
3–36 “B” Group: Fine Tuning Functions Miscellaneous Settings The miscellaneous settings include scaling factors, initialization modes, and others. This section covers some of the most important settings you may need to configure. B080: [AM] analog signal gain – This parameter allows you to scale the analog output [AM] relative to the monitored variable. B082: Start frequency adjustment – When the inverter starts to run, the output frequency does not ramp from 0Hz.
3–37 SJ200 Inverter “B” Function Func. Code Name / SRW Display Description Defaults Run Mode –FEF –FU Edit (EU) (USA) Units ✘ 100. 100. — Sets the starting frequency for the inverter output, range is 0.5 to 9.9 Hz ✘ 0.5 0.5 Hz Sets the PWM carrier (internal switching frequency), range is 2.0 to 14.0 kHz ✘ 5.0 5.0 kHz Select the type of initialization to occur, two option codes: 00... Trip history clear 01... Parameter initialization 02...
3–38 “B” Group: Fine Tuning Functions B091/B088: Stop Mode / Restart Mode Configuration – You can configure how the inverter performs a standard stop (each time Run FWD and REV signals turn OFF). Setting B091 determines whether the inverter will control the deceleration, or whether it will perform a free-run stop (coast to a stop). When using the free-run stop selection, it is imperative to also configure how you want the inverter to resume control of motor speed.
3–39 SJ200 Inverter “B” Function Func. Code Name / SRW Display Description Defaults Run Mode –FEF –FU Edit (EU) (USA) Units 00 00 — B090 Dynamic braking usage Selects the rate of use (in %) of ratio the regenerative braking resistor per 100 sec. intervals, BRD %ED 0000.0% range is 0.0 to 100.0% 0% . Dynamic braking disabled >0% Enabled, per value ✘ 0.0 0.0 % B091 Stop mode selection Selects how the inverter stops the motor, two option codes: 00... DEC (decelerate and stop) 01...
3–40 “B” Group: Fine Tuning Functions “B” Function Func. Code Name / SRW Display B150 Carrier mode Configuring Drive Parameters Cr-DEC OFF Description Automatically reduces the carrier frequency as the ambient temperature increases. Two option codes: 00... Disable 01...
3–41 SJ200 Inverter “C” Group: Intelligent Terminal Functions The six input terminals [1], [2], [3], [4], [5], and [6] can be configured for any of 19 different functions. The next two tables show how to configure the six terminals. The inputs are logical, in that they are either OFF or ON. We define these states as OFF=0, and ON=1. The inverter comes with default options for the six terminals. These default settings are initially unique, each one having its own setting.
3–42 “C” Group: Intelligent Terminal Functions The input logic convention is programmable for each of the six inputs. Most inputs default to normally open (active high), but you can select normally closed (active low) in order to invert the sense of the logic. “C” Function Configuring Drive Parameters Func. Code Name / SRW Display Description Defaults Run Mode –FEF –FU Edit (EU) (USA) Units C011 Terminal [1] active state Select logic convention, two option codes: O/C-1 NO 00... normally open [NO] 01.
SJ200 Inverter 3–43 Input Function Summary Table – This table shows all twenty-four intelligent input functions at a glance. Detailed descriptions of these functions, related parameters and settings, and example wiring diagrams are in “Using Intelligent Input Terminals” on page 4–9.
3–44 “C” Group: Intelligent Terminal Functions Input Function Summary Table Option Code Terminal Symbol 13 USP 15 16 18 Configuring Drive Parameters 19 20 21 22 23 SFT AT RS PTC STA STP F/R PID Function Name Unattended Start Protection Description ON On powerup, the inverter will not resume a Run command (mostly used in the US) OFF On powerup, the inverter will resume a Run command that was active before power loss ON The keypad and remote programming devices are prevented from
SJ200 Inverter 3–45 Input Function Summary Table Option Code Terminal Symbol 24 PIDC 27 28 29 50 51 255 DWN UDC OPE ADD F-TM — Note 1: PID Reset Description ON Resets the PID loop controller. The main consequence is that the integrator sum is forced to zero. OFF No effect on PID loop controller Remote Control ON UP Function (motorized speed pot.) OFF Remote Control DOWN Function (motorized speed pot.
3–46 “C” Group: Intelligent Terminal Functions Output Terminal Configuration The inverter provides configuration for logic (discrete) and analog outputs, shown in the table below. “C” Function Func. Code Name / SRW Display Description C021 Terminal [11] function OUT-TM 11 RUN 10 programmable functions available for logic (discrete) outputs (see next section) C026 Alarm relay terminal function OUT-TM RY 01 [FA1] 01 [FA1] — ✘ 00 [RUN] 00 [RUN] — ✘ 05 [AL] 05 [AL] — ✘ 00 output freq.
SJ200 Inverter 3–47 Output Function Summary Table – This table shows all ten functions for the logical outputs (terminals [11], [12]) at a glance. Detailed descriptions of these functions, related parameters and settings, and example wiring diagrams are in “Using Intelligent Output Terminals” on page 4–34.
3–48 “C” Group: Intelligent Terminal Functions Output Function Summary Table Option Code Terminal Symbol 09 LOG Function Name Logic Output Function Description ON when the Boolean operation specified by C143 has a logical “1” result OFF when the Boolean operation specified by C143 has a logical “0” result Analog Function Summary Table – This table shows both functions for the analog voltage output [AM] terminal, configured by C028.
3–49 SJ200 Inverter The Error for the PID loop is the magnitude (absolute value) of the difference between the Setpoint (desired value) and Process Variable (actual value). The PID output deviation signal [OD] (output terminal function option code 04) indicates when the error magnitude has exceeded a magnitude you define. PID Error (PV–SP) deviation threshold PV Output SP C044 0 t Deviation signal 1 0 t “C” Function Func.
3–50 “C” Group: Intelligent Terminal Functions Network Communication Settings The following table lists parameters that configure the inverter’s serial communications port. The settings affect how the inverter communicates with a digital operator (such as SRW–0EX), as well as a ModBus network (for networked inverter applications). The settings cannot be edited via the network, in order to ensure network reliability.
3–51 SJ200 Inverter Analog Signal Calibration Settings The functions in the following table configure the signals for the analog output terminals. Note that these settings do not change the current/voltage or sink/source characteristics—only the zero and span (scaling) of the signals. “C” Function Func. Code Name / SRW Display Description Defaults Run Mode –FEF –FU Edit (EU) (USA) Units ✔ 100.0 100.0 % C082 OI input span calibration ✔ 100.0 100.0 % ✔ 100.0 100.0 % ✔ 0.0 0.
3–52 “C” Group: Intelligent Terminal Functions Miscellaneous Functions The following table contains miscellaneous functions not in other function groups. “C” Function Func. Code Name / SRW Display C091 Debug mode enable DBG Slct OFF C101 Up/Down memory mode selection UP/DWN NO-STR C102 Reset selection Configuring Drive Parameters RS Slct ON Description Defaults Run Mode –FEF –FU Edit (EU) (USA) Units Displays debug parameters. Two option codes: 00... Disable 01...
3–53 SJ200 Inverter Output Logic and Timing Logic Output Function – The inverter has a built-in logic output feature. You can select any two of the other nine intelligent output options for internal inputs. Then, configure the logic function to apply the logical AND, OR, or XOR (exclusive OR) operator as desired to the two inputs. The terminal symbol for the new output is [LOG]. Use C021, C022, or C026 to route the logical result to terminal [11], [12], or the relay terminals.
3–54 “C” Group: Intelligent Terminal Functions “C” Function Func. Code Name / SRW Display C143 Logic function select LogicOPE AND Description Applies a logic function to calculate [LOG] output state, three options: 00... [LOG] = A AND B 01... [LOG] = A OR B 02... [LOG] = A XOR B Defaults Run Mode –FEF –FU Edit (EU) (USA) Units ✘ 00 00 — Output Signal ON/OFF Delay Function - Intelligent outputs including terminals [11], [12], and the output relay, have configurable signal transition delays.
3–55 SJ200 Inverter “H” Group: Motor Constants Functions The “H” Group parameters configure the inverter for the motor characteristics. You must manually set H003 and H004 values to match the motor. Parameters H006 and H007 are factory-set. If you want to reset the parameters to the factory default settings, use the procedure in “Restoring Factory Default Settings” on page 6–8.
Operations and Monitoring In This Chapter.... 4 page — Introduction ..................................................... 2 — Connecting to PLCs and Other Devices ......... 4 — Control Logic Signal Specifications ................. 6 — Intelligent Terminal Listing............................... 7 — Using Intelligent Input Terminals ..................... 9 — Using Intelligent Output Terminals ................ 34 — Analog Input Operation ................................. 51 — Analog Output Operation ........
4–2 Introduction Introduction The previous material in Chapter 3 gave a reference listing of all the programmable functions of the inverter. We suggest that you first scan through the listing of inverter functions to gain a general familiarity. This chapter will build on that knowledge in the following ways: 1. Related functions – Some parameters interact with or depend on the settings in other functions.
SJ200 Inverter 4–3 Warning Messages for Operating Procedures Before continuing, please read the following Warning messages. WARNING: Be sure to turn ON the input power supply only after closing the front case. While the inverter is energized, be sure not to open the front case. Otherwise, there is the danger of electric shock. WARNING: Be sure not to operate electrical equipment with wet hands. Otherwise, there is the danger of electric shock.
4–4 Connecting to PLCs and Other Devices Connecting to PLCs and Other Devices Hitachi inverters (drives) are useful in many types of applications. During installation, the inverter keypad (or other programming device) will facilitate the initial configuration. After installation, the inverter will generally receive its control commands through the control logic connector or serial interface from another controlling device.
4–5 SJ200 Inverter Example Wiring Diagram The schematic diagram below provides a general example of logic connector wiring, in addition to basic power and motor wiring covered in Chapter 2. The goal of this chapter is to help you determine the proper connections for the various terminals shown below for your specific application needs.
4–6 Control Logic Signal Specifications Control Logic Signal Specifications The control logic connectors are located just behind the front housing cover. The relay contacts are just to the left of the logic connectors. Connector labeling is shown below.
SJ200 Inverter 4–7 Intelligent Terminal Listing Intelligent Inputs Use the following table to locate pages for intelligent input material in this chapter.
4–8 Intelligent Terminal Listing Intelligent Outputs Use the following table to locate pages for intelligent output material in this chapter.
4–9 SJ200 Inverter Using Intelligent Input Terminals Terminals [1], [2], [3], [4], [5], and [6] are identical, programmable inputs for general use. The input circuits can use the inverter’s internal (isolated) +24V field supply or an external power supply. This section describes input circuits operation and how to connect them properly to switches or transistor outputs on field devices. The SJ200 inverter features selectable sinking or sourcing inputs.
4–10 Using Intelligent Input Terminals The two diagrams below show input wiring circuits using the inverter’s internal +24V supply. Each diagram shows the connection for simple switches, or for a field device with transistor outputs. Note that in the lower diagram, it is necessary to connect terminal [L] only when using the field device with transistors. Be sure to use the correct SR/SK switch position shown for each wiring diagram.
SJ200 Inverter 4–11 The two diagrams below show input wiring circuits using an external supply. If using the upper wiring diagram, be sure to use a diode with the external supply. This will prevent a power supply contention in case the SR/SK switch is accidentally placed in the incorrect position. Be sure to use the correct SR/SK switch position shown for each wiring diagram.
4–12 Using Intelligent Input Terminals Forward Run/Stop and Reverse Run/Stop Commands: When you input the Run command via the terminal [FW], the inverter executes the Forward Run command (high) or Stop command (low). When you input the Run command via the terminal [RV], the inverter executes the Reverse Run command (high) or Stop command (low).
SJ200 Inverter 4–13 Multi-Speed Select The inverter can store up to 16 different target frequencies (speeds) that the motor output uses for steady-state run condition. These speeds are accessible through programming four of the intelligent terminals as binary-encoded inputs CF1 to CF4 per the table to the right. These can be any of the six inputs, and in any order. You can use fewer inputs if you need eight or fewer speeds.
4–14 Option Code Using Intelligent Input Terminals Terminal Symbol Function Name Input State Valid for inputs: C001, C002, C003, C004, C005, C006 Required settings: F001, A001 = 02, A020 to A035 Notes: • When programming the multi-speed settings, be sure to press the Store key each time and then set the next multi-speed setting. Note that when the key is not pressed, no data will be set.
SJ200 Inverter 4–15 Jogging Command The Jog input [JG] is used to command the motor to rotate slowly in small increments for manual operation. The speed is limited to 10 Hz. The frequency for the jogging operation is set by parameter A038. Jogging does not use an acceleration ramp, so we recommend setting the jogging frequency A038 to 5 Hz or less to prevent tripping.
4–16 Using Intelligent Input Terminals External Signal for DC Braking When the terminal [DB] is turned ON, the DC braking feature is enabled. Set the following parameters when the external DC braking terminal [DB] is to be used: • A053 – DC braking delay time setting. The range is 0.1 to 5.0 seconds. Scenario 1 [FW, RV] [DB] 1 0 1 0 Output frequency • A054 – DC braking force setting. The range is 0 to 100%. t The scenarios to the right help show how DC braking works in various situations.
SJ200 Inverter 4–17 Set Second Motor If you assign the [SET] function to an intelligent input terminal, you can select between two sets of motor parameters. The second parameters store an alternate set of motor characteristics. When the terminal [SET] is turned ON, the inverter will use the second set of parameters to generate the frequency output to the motor. When changing the state of the [SET] input terminal, the change will not take effect until the inverter is stopped.
4–18 Using Intelligent Input Terminals Two-stage Acceleration and Deceleration When terminal [2CH] is turned ON, the Output inverter changes the rate of acceleration and frequency deceleration from the initial settings (F002 second and F003) to use the second set of accelerainitial tion/deceleration values. When the terminal is turned OFF, the inverter is returned to the 1 [2CH] original acceleration and deceleration time 0 (F002 acceleration time 1, and F003 decelera- [FW], 1 [RV] 0 tion time 1).
SJ200 Inverter 4–19 Free-run Stop When the terminal [FRS] is turned ON, the inverter stops the output and the motor enters the free-run state (coasting). If terminal [FRS] is turned OFF, the output resumes sending power to the motor if the Run command is still active. The free-run stop feature works with other parameters to provide flexibility in stopping and starting motor rotation.
4–20 Using Intelligent Input Terminals External Trip When the terminal [EXT] is turned ON, the inverter enters the trip state, indicates error code E12, and stops the output. This is a general purpose interrupt type feature, and the meaning of the error depends on what you connect to the [EXT] terminal. Even if the [EXT] input is turned OFF, the inverter remains in the trip state. You must reset the inverter or cycle power to clear the error, returning the inverter to the Stop Mode.
SJ200 Inverter 4–21 Unattended Start Protection If the Run command is already set when power is turned ON, the inverter starts running immediately after powerup. The Unattended Start Protection (USP) function prevents that automatic startup, so that the inverter will not run without outside intervention. When USP is active and you need to reset an alarm and resume running, either turn the Run command OFF, or perform a reset operation by the terminal [RS] input or the keypad Stop/reset key.
4–22 Using Intelligent Input Terminals Software Lock When the terminal [SFT] is turned ON, the data of all the parameters and functions (except the output frequency, depending on the setting of B031) is locked (prohibited from editing). When the data is locked, the keypad keys cannot edit inverter parameters. To edit parameters again, turn OFF the [SFT] terminal input. Use parameter B031 to select whether the output frequency is excluded from the lock state or is locked as well.
SJ200 Inverter 4–23 Analog Input Current/Voltage Select The [AT] terminal selects whether the inverter uses the voltage [O] or current [OI] input terminals for external frequency control. When intelligent input [AT] is ON, you can set the output frequency by applying a current input signal at [OI]-[L]. When the [AT] input is OFF, you can apply a voltage input signal at [O]-[L] to set the output frequency.
4–24 Using Intelligent Input Terminals Reset Inverter The [RS] terminal causes the inverter to execute the reset operation. If the inverter is in Trip Mode, the reset cancels the Trip state. [RS] When the signal [RS] is turned ON and OFF, the inverter executes the reset operation. The Alarm minimum pulse width for [RS] must be 12 ms signal or greater. The alarm output will be cleared within 30 ms after the onset of the Reset command. 12 ms minimum 1 0 approx.
SJ200 Inverter 4–25 Thermistor Thermal Protection Motors that are equipped with a thermistor can be protected from overheating. Input terminal [6] has the unique ability to sense a thermistor resistance. When the resistance value of the thermistor connected to terminal [TH] (6) and [L] is more than 3 k Ω ±10%, the inverter enters the Trip Mode, turns OFF the output to the motor, and indicates the trip status E35.
4–26 Using Intelligent Input Terminals Three-wire Interface Operation The 3-wire interface is an industry standard motor control interface. This function uses two inputs for momentary contact start/stop control, and a third for selecting forward or reverse direction. To implement the 3-wire interface, assign 20 [STA] (Start), 21 [STP] (Stop), and 22 [F/R] (Forward/Reverse) to three of the intelligent input terminals. Use a momentary contact for Start and Stop.
SJ200 Inverter 4–27 The diagram below shows the use of 3-wire control. STA (Start Motor) is an edge-sensitive input; an OFF-to-ON transition gives the Start command. The control of direction is level-sensitive, and the direction may be changed at any time. STP (Stop Motor) is also a level-sensitive input.
4–28 Using Intelligent Input Terminals PID ON/OFF and PID Clear The PID loop function is useful for controlling motor speed to achieve constant flow, pressure, temperature, etc. in many process applications. The PID Disable function temporarily suspends PID loop execution via an intelligent input terminal. It overrides the parameter A071 (PID Enable) to stop PID execution and return to normal motor frequency output characteristics. the use of PID Disable on an intelligent input terminal is optional.
SJ200 Inverter 4–29 Remote Control Up and Down Functions The [UP] [DWN] terminal functions can adjust the output frequency for remote control while the motor is running. The acceleration time and deceleration time of this function is same as normal operation ACC1 and DEC1 (2ACC1,2DEC1). The input terminals operate according to these principles: • Acceleration - When the [UP] contact is turned ON, the output frequency accelerates from the current value.
4–30 Using Intelligent Input Terminals It is possible for the inverter to retain the frequency set from the [UP] and [DWN] terminals through a power loss. Parameter C101 enables/disables the memory. If disabled, the inverter retains the last frequency before an UP/DWN adjustment. Use the [UDC] terminal to clear the memory and return to the original set output frequency. Option Code Terminal Symbol 27 UP 28 29 DWN UDC Function Name Remote Control UP Function (motorized speed pot.
SJ200 Inverter 4–31 Force Operation from Digital Operator This function permits a digital operator interface to override the following two settings in the inverter: • A001 - Frequency source setting • A002 - Run command source setting When using the [OPE] terminal input, typically A001 and A002 are configured for sources other than the digital operator interface for the output frequency and Run command sources, respectively.
4–32 Using Intelligent Input Terminals ADD Frequency Enable The inverter can add or subtract an offset value to the output frequency setting which is specified by A001 (will work with any of the five possible sources). The ADD Frequency is a value you can store in parameter A145. The ADD Frequency is summed with or subtracted from the output frequency setting only when the [ADD] terminal is ON. Function A146 selects whether to add or subtract.
SJ200 Inverter 4–33 Force Terminal Mode The purpose of this intelligent input is to allow a device to force the inverter to allow control of the following two parameters via the control terminals: • A001 - Frequency source setting (01 = control terminals [FW] and [RV] • A002 - Run command source setting (01 = control terminals [O] or [OI] Some applications will require one or both settings above to use a source other than the terminals.
4–34 Using Intelligent Output Terminals Using Intelligent Output Terminals The intelligent output terminals are programmable in a similar way to the intelligent input terminals. The inverter has several output functions that you can assign individually to three physical logic outputs. Two of the outputs are open-collector transistors, and the third output is the alarm relay (form C – normally open and normally closed contacts).
SJ200 Inverter 4–35 Internal Relay Output The inverter has an internal relay output with normally open and normally closed contacts (Type 1 form C). The output signal that controls the relay is configurable; the Alarm Signal is the default setting. Thus, the terminals are labeled [AL0], [AL1], [AL2], as shown to the right. However, you can assign any one of the nine intelligent outputs to the relay.
4–36 Using Intelligent Output Terminals Output Signal ON/OFF Delay Function Intelligent outputs including terminals [11], [12], and the output relay, have configurable signal transition delays. Each output can delay either the OFF-to-ON or ON-to-OFF transitions, or both. Signal transition delays are variable from 0.1 to 100.0 seconds. This feature is useful in applications that must tailor inverter output signals to meet timing requirements of certain external devices.
SJ200 Inverter 4–37 Run Signal When the [RUN] signal is selected as an intelligent output terminal, the inverter outputs a signal on that terminal when it is in Run Mode. The output logic is active low, and is the open collector type (switch to ground). [FW], 1 [RV] 0 B082 Output freq. start freq.
4–38 Using Intelligent Output Terminals Frequency Arrival Signals The Frequency Arrival group of outputs help coordinate external systems with the current velocity profile of the inverter. As the name implies, output [FA1] turns ON when the output frequency arrives at the standard set frequency (parameter F001). Output [FA2] relies on programmable accel/ decel thresholds for increased flexibility.
4–39 SJ200 Inverter Frequency arrival output [FA1] uses the Output standard output frequency (parameter freq. F001) as the threshold for switching. In the figure to the right, Frequency Arrival [FA1] turns ON when the output frequency gets within 0.5 Hz below or 1.5 Hz above the target constant 0 frequency. This provides hysteresis that prevents output chatter near the threshold FA1 value.The hysteresis effect causes the signal output to turn ON slightly early as the speed approaches the threshold.
4–40 Using Intelligent Output Terminals Overload Advance Notice Signal When the output current exceeds a preset value, the [OL] terminal signal turns ON. The parameter C041 sets the overload threshold. The overload detection circuit operates during powered motor operation and during regenerative braking. The output circuits use open-collector transistors, and are active low.
SJ200 Inverter 4–41 Output Deviation for PID Control The PID loop error is defined as the magnitude (absolute value) of the difference between the Setpoint (target value) and the Process Variable (actual value). When the error magnitude exceeds the preset value for C044, the [OD] terminal signal turns ON. Refer to “PID Loop Operation” on page 4–54.
4–42 Using Intelligent Output Terminals Alarm Signal The inverter alarm signal is active when a fault has occurred and it is in the Trip Mode (refer to the diagram at right). When the fault is cleared the alarm signal becomes inactive. STOP RESET Run Stop RUN STOP RESET We must make a distinction between the alarm Fault Trip Fault signal AL and the alarm relay contacts [AL0], [AL1] and [AL2].
SJ200 Inverter 4–43 The alarm relay output can be configured in two main ways: • Trip/Power Loss Alarm – The alarm relay is configured as normally closed (C036=1) by default, shown below (left). An external alarm circuit that detects broken wiring also as an alarm connects to [AL0] and [AL1]. After powerup and short delay (< 2 seconds), the relay energizes and the alarm circuit is OFF. Then, either an inverter trip event or an inverter power loss will de-energize the relay and open the alarm circuit.
4–44 Using Intelligent Output Terminals Analog Input Disconnect Detect This feature is useful when the inverter receives a speed reference from an external device. Upon input signal loss at either the [O] or [OI] terminal, the inverter normally just decelerates the motor to a stop. However, the inverter can use the intelligent output terminal [Dc] to signal other machinery that a signal loss has occurred. Voltage signal loss at [O] terminal - Parameter B082 is the Start Frequency Adjustment.
4–45 SJ200 Inverter PID Second Stage Output The inverter has a built-in PID loop feature for two-stage control, useful for certain applications such as building ventilation or heating and cooling (HVAC). In an ideal control environment, a single PID loop controller (stage) would be adequate. However, in certain conditions, the maximum output energy from the first stage is not enough to maintain the Process Variable (PV) at or near the Setpoint (SP). And, the output of the first stage is in saturation.
4–46 Using Intelligent Output Terminals To use the PID Second Stage Output feature, you will need to choose upper and lower limits for the PV, via C053 and C052 respectively. As the timing diagram below shows, these are the thresholds Stage #1 inverter uses to turn ON or OFF Stage #2 inverter via the [FBV] output. The vertical axis units are percent (%) for the PID setpoint, and for the upper and lower limits. The output frequency, in Hz, is superimposed onto the same diagram.
SJ200 Inverter Option Code Terminal Symbol 07 FBV Function Name Feedback Value Check 4–47 Output State Description ON • Transitions to ON when the inverter is in RUN Mode and the PID Process Variable (PV) is less than the Feedback Low Limit (C053) OFF • Transitions to OFF when the PID Feedback Value (PV) exceeds the PID High Limit (C052) • Transitions to OFF when the inverter goes from Run Mode to Stop Mode Valid for outputs: 11, 12, AL0 – AL2 Required settings: A076, C052, C053 Notes: • Th
4–48 Using Intelligent Output Terminals Network Detection Signal The Network Detection Signal output indicates the general status of network communications. The inverter has a programmable watchdog timer to monitor network activity. Parameter C077 sets the time-out period. If communications stop or pause longer than the specified time-out period, the Ndc output turns ON.
4–49 SJ200 Inverter Master Slave Watchdog timer C077 =xx.xx sec. Time-out [NDc] Alarm C076 =00 or 01 t Logic Output Function The Logic Output Function uses the inverter’s built-in logic feature. You can select any two of the other nine intelligent output options for internal inputs (use C141 and C142). Then, use C143 to configure the logic function to apply the logical AND, OR, or XOR (exclusive OR) operator as desired to the two inputs.
4–50 Using Intelligent Output Terminals Option Code Terminal Symbol 09 LOG Function Name Logic Output Function Valid for outputs: 11, 12, AL0 – AL2 Required settings: C141, C142, C143 Notes: Output State Description ON when the Boolean operation specified by C143 has a logical “1” result OFF when the Boolean operation specified by C143 has a logical “0” result Example (requires output configuration— see page 3–46): LOG Inverter output terminal circuit H O OI L FM CM2 12 11 + – RY Exampl
SJ200 Inverter 4–51 Analog Input Operation The SJ200 inverters provide for analog input H O OI L AM CM2 12 11 to command the inverter frequency output +V Ref. value. The analog input terminal group includes the [L], [OI], [O], and [H] terminals Voltage input on the control connector, which provide for Current input Voltage [O] or Current [OI] input. All analog input signals must use the analog ground [L].
4–52 Analog Input Operation The following table shows the available analog input settings. Parameter A005 and the input terminal [AT] determine the External Frequency Command input terminals that are available, and how they function. The analog inputs [O] and [OI] use terminal [L] as the reference (signal return).
SJ200 Inverter 4–53 Analog Output Operation In inverter applications it is useful to monitor the inverter operation from a remote location or from the front panel of an inverter enclosure. In some cases, this requires only a panel-mounted volt meter. In other cases, a controller such as a PLC may provide the inverter’s frequency command, and require inverter feedback data (such as output frequency or output current) to confirm actual operation. The analog output terminal [AM] serves these purposes.
4–54 PID Loop Operation PID Loop Operation In standard operation, the inverter uses a reference source selected by parameter A001 for the output frequency, which may be a fixed value (F001), a variable set by the front panel potentiometer, or value from an analog input (voltage or current). To enable PID operation, set A071 = 01. This causes the inverter to calculate the target frequency, or setpoint. A calculated target frequency can have a lot of advantages.
SJ200 Inverter 4–55 PID Loop Configuration The inverter’s PID loop algorithm is configurable for various applications. PID Output Limit - The PID loop controller has a built-in output limit function. This function monitors the difference between the PID setpoint and the loop output (inverter output frequency), measured as a percentage of the full scale range of each. The limit is specified by parameter A078.
4–56 Configuring the Inverter for Multiple Motors Configuring the Inverter for Multiple Motors Simultaneous Connections For some applications, you may need to connect two or more motors (wired in parallel) to a single inverter’s output. For example, this is common in conveyor applications where two separate conveyors need to have approximately the same speed. The use of two motors may be less expensive than making the mechanical link for one motor to drive multiple conveyors.
SJ200 Inverter 4–57 Having two motor profiles lets you store two “personalities” for motors in one inverter’s memory. The inverter allows the final selection between the two motor types to be made in the field through the use of an intelligent input terminal function [SET]. This provides an extra level of flexibility needed in particular situations. See the following table. Parameters for the second motor have a function code of the form x2xx.
Inverter System Accessories In This Chapter.... 5 page — Introduction ..................................................... 2 — Component Descriptions................................. 3 — Dynamic Braking .............................................
5–2 Introduction Introduction A motor control system will obviously include a motor and inverter, as well as fuses for safety. If you are connecting a motor to the inverter on a test bench just to get started, that’s all you may need for now. But a fully developed system can also have a variety of additional components. Some can be for noise suppression, while others may enhance the inverter’s braking performance.
SJ200 Inverter 5–3 Component Descriptions AC Reactors, Input Side This is useful in suppressing harmonics induced on the power supply lines, or when the main power voltage imbalance exceeds 3% (and power source capacity is more than 500 kVA), or to smooth out line fluctuations. It also improves the power factor.
5–4 Component Descriptions Zero-phase Reactor (RF Noise Filter) The zero-phase reactor helps reduce radiated noise from the inverter wiring. It can be used on the input or output side of the inverter. The example zero-phase reactor shown to the right comes with a mounting bracket. The wiring must go through the opening to reduce the RF component of the electrical noise. Loop the wires three times (four turns) to attain the full RF filtering effect.
SJ200 Inverter 5–5 Dynamic Braking Introduction The purpose of dynamic braking is to improve the ability of the inverter to stop (decelerate) the motor and load.
5–6 Dynamic Braking Dynamic Braking Usage Ratio The inverter controls braking via a duty cycle BRD t1 t2 t3 method (percent of the time braking is ON versus total time). Parameter B090 sets the ON dynamic braking usage ratio. In the graph to the right, the example shows three uses of OFF dynamic braking in a 100-second period. The inverter calculates the average percentage t usage in that time (T%).
Troubleshooting and Maintenance In This Chapter.... 6 page — Troubleshooting............................................... 2 — Monitoring Trip Events, History, & Conditions . 5 — Restoring Factory Default Settings ................. 8 — Maintenance and Inspection ........................... 9 — Warranty........................................................
Troubleshooting and Maintenance 6–2 Troubleshooting Troubleshooting Safety Messages Please read the following safety messages before troubleshooting or performing maintenance on the inverter and motor system. WARNING: Wait at least five (5) minutes after turning OFF the input power supply before performing maintenance or an inspection. Otherwise, there is the danger of electric shock. WARNING: Make sure that only qualified personnel will perform maintenance, inspection, and part replacement.
SJ200 Inverter 6–3 Troubleshooting Tips Symptom/condition Probable Cause Solution • Is the frequency command source • Make sure the parameter A001 parameter setting correct? • Is the Run command source A002 parameter setting correct? setting A001 is correct. • Make sure the parameter setting A002 is correct. • Is power being supplied to termi- • Check terminals [L1], [L2], nals [L1], [L2], and [L3/N]? If so, the POWER lamp should be ON.
6–4 Troubleshooting Troubleshooting and Maintenance Symptom/condition Probable Cause • If using the analog input, is the current or voltage at [O] or [OI]? Solution • Check the wiring. • Check the potentiometer or signal generating device. • Is the load too heavy? The motor speed will not reach the target frequency (desired speed). overload restriction feature (reduces output as needed).
SJ200 Inverter 6–5 Fault Detection and Clearing The microprocessor in the inverter detects a variety STOP RESET of fault conditions and captures the event, recordRun Stop ing it in a history table. The inverter output turns RUN OFF, or “trips” similar to the way a circuit breaker STOP trips due to an over-current condition. Most faults RESET Fault occur when the motor is running (refer to the Trip Fault diagram to the right). However, the inverter could have an internal fault and trip in Stop Mode.
Troubleshooting and Maintenance 6–6 Monitoring Trip Events, History, & Conditions Error Code E1 1 E22 E1 2 Name Cause(s) CPU error A malfunction in the built-in CPU has occurred, so the inverter trips and turns OFF its output to the motor. External trip A signal on an intelligent input terminal configured as EXT has occurred. The inverter trips and turns OFF the output to the motor.
SJ200 Inverter 6–7 Trip History and Inverter Status The following Monitor Menu map shows how to access the error codes. When fault(s) exist, you can review their details by first selecting the proper function: D081 is the most recent, and D083 is the oldest. Monitor Menu 2 2 d 083 2 1 d 081 1 d 082 FUNC. No error Error exists? ____ No FUNC. Yes 2 E 09 1 DC bus voltage at trip point 2 15 1 Motor current at trip point 2 284.0 1 Output frequency at trip point 2 2.
Troubleshooting and Maintenance 6–8 Restoring Factory Default Settings Restoring Factory Default Settings You can restore all inverter parameters to the original factory (default) settings for the intended country of use. After initializing the inverter, use the powerup test in Chapter 2 to get the motor running again. To initialize the inverter, follow the steps below. No. Action Display Func.
SJ200 Inverter 6–9 Monthly and Yearly Inspection Chart Inspection Cycle Item Inspected Check for... Month Control circuit Criteria Ambient environment Extreme temperatures & humidity ✔ Thermometer, hygrometer Ambient temperature between -10 to 40°C, non-condensing Major devices Abnormal noise & vib.
6–10 Maintenance and Inspection Troubleshooting and Maintenance Megger Test The megger is a piece of test equipment that uses a high voltage to determine if an insulation degradation has occurred. For inverters, it is important that the power terminals be isolated from the Earth GND terminal via the proper amount of insulation. The circuit diagram below shows the inverter wiring for performing the megger test. Just follow the steps to perform the test: 1.
SJ200 Inverter 6–11 Spare parts Quantity Part description Symbol Notes Used Spare Cooling fan FAN 1 1 015NF, 022NF, 030LF, 015HF to 075HF Case CV 1 1 • • • • Front case Key cover Case Bottom cover Capacitor Life Curve The DC bus inside the inverter uses a large capacitor as shown in the diagram below. The capacitor handles high voltage and current as it smooths the power for use by the inverter. So, any degradation of the capacitor will affect the performance of the inverter.
6–12 Maintenance and Inspection Troubleshooting and Maintenance General Inverter Electrical Measurements The following table specifies how to measure key system electrical parameters. The diagrams on the next page show inverter-motor systems and the location of measurement points for these parameters.
SJ200 Inverter 6–13 Single-phase Measurement Diagram Inverter L1 L1 I1 U T1 I1 EU-V E1 W1 V T2 I1 EU-V N N W W01 Motor W02 T3 I1 EU-V Three-phase Measurement Diagram Inverter L1 R I1 E1 L2 L3 EU-V S E1 V T2 EU-V W W01 I1 W02 T I3 T1 I1 W01 I2 E1 U W02 T3 I1 EU-V Motor Troubleshooting and Maintenance The figures below show measurement locations for voltage, current, and power measurements listed in the table on the previous page.
6–14 Maintenance and Inspection Troubleshooting and Maintenance Inverter Output Voltage Measurement Techniques Taking voltage measurements around drives equipment requires the right equipment and a safe approach. You are working with high voltages and high-frequency switching waveforms that are not pure sinusoids. Digital voltmeters will not usually produce reliable readings for these waveforms. And, it is usually risky to connect high voltage signals to oscilloscopes.
6–15 SJ200 Inverter IGBT Test Method 1. Disconnect input power to terminals [R, S, and T] and motor terminals [U, V, and W]. 2. Disconnect any wires from terminals [+] and [RB] for regenerative braking. 3. Use a Digital Volt Meter (DVM) and set it for 1Ω resistance range. You can check the status of the charging state of terminals [R, S, T, U, V, W, RB, +, and –] of the inverter and the probe of the DVM by measuring the charging state.
Troubleshooting and Maintenance 6–16 Warranty Warranty Warranty Terms The warranty period under normal installation and handling conditions shall be eighteen (18) months from the date of purchase, or twelve (12) months from the date of installation, whichever occurs first. The warranty shall cover the repair or replacement, at Hitachi's sole discretion, of ONLY the inverter that was installed. 1. Service in the following cases, even within the warranty period, shall be charged to the purchaser: a.
Glossary and Bibliography In This Appendix.... A page — Glossary .......................................................... 2 — Bibliography ....................................................
A–2 Glossary Appendix A Glossary Ambient Temperature The air temperature in the chamber containing a powered electronic unit. A unit’s heat sinks rely on a lower ambient temperature in order to dissipate heat away from sensitive electronics. Arrival Frequency The arrival frequency refers to the set output frequency of the inverter for the constant speed setting. The arrival frequency feature turns on an output when the inverter reaches the set constant speed.
SJ200 Inverter A–3 The inverter DC braking feature stops the AC commutation to the motor, and sends a DC current through the motor windings in order to stop the motor. Also called “DC injection braking,” it has little effect at high speed, and is used as the motor is nearing a stop. Deadband In a control system, the range of input change for which there is no perceptible change in the output. In PID loops, the error term may have a dead band associated with it.
A–4 Glossary While frequency has a broad meaning in electronics, it typically refers to motor speed for variable-frequency drives (inverters). This is because the output frequency of the inverter is variable, and is proportional to the attained motor speed. For example, a motor with a base frequency of 60 Hz can be speed controlled with an inverter output varying form 0 to 60 Hz. See also Base Frequency, Carrier Frequency, and Slip.
SJ200 Inverter A–5 Isolation Transformer A transformer with 1:1 voltage ratio that provides electrical isola- Jogging Operation Usually done manually, a jog command from an operator’s panel requests the motor/drive system to run indefinitely in a particular direction, until the machine operator ends the jog operation. Jump Frequency A jump frequency is a point on the inverter output frequency range that you want the inverter to skip around.
Appendix A A–6 Glossary PID Loop Proportional - Integral-Derivative - A mathematical model used for process control. A process controller maintains a process variable (PV) at a setpoint (SP) by using its PID algorithm to compensate for dynamic conditions and vary its output to drive the PV toward the desired value. For variable-frequency drives, the process variable is the motor speed. See also Error.
SJ200 Inverter A–7 A technique used in variable-frequency drives to rotate the force vector in the motor without the use of a shaft position sensor (angular). Benefits include an increase in torque at the lowest speed and the cost savings from the lack of a shaft position sensor. See also Intelligent Sensorless Vector Control. Setpoint (SP) The setpoint is the desired value of a process variable of interest. See also Process Variable (PV) and PID Loop.
A–8 Bibliography An AC power source with three Hot connections that have phase offsets of 120 degrees is a 3-phase power source. Usually, Neutral and Earth Ground wires accompany the three Hot connections. Loads may be configured in a delta or Y configuration. A Yconnected load such as an AC induction motor will be a balanced load; the currents in all the Hot connections are the same. Therefore, the Neutral connection is theoretically zero.
ModBus Network Communications In This Appendix.... B page — Introduction ..................................................... 2 — Connecting the Inverter to ModBus................. 3 — Network Protocol Reference ........................... 6 — ModBus Data Listing .....................................
B–2 Introduction Introduction SJ200 Series inverters have built-in RS-485 serial communications, featuring the ModBus RTU protocol. The inverters can connect directly to existing factory networks or work with new networked applications, without any extra interface equipment. The specifications for SJ200 serial communications are in the following table.
SJ200 Inverter B–3 Connecting the Inverter to ModBus Follow the steps in this section to connect the inverter to the ModBus network. 1. Keypad Removal - The inverter keypad uses the serial communications interface connector on the front of the inverter. To access the RJ45 modular connector, you will need to remove the keypad. Refer to “Inverter Keypad Removal and Installation” on page 2–3 for detailed instructions. RJ45 modular interconnect / communications connector Keypad bay 3.
B–4 Connecting the Inverter to ModBus 4. Terminate Network Wiring - The RS-485 wiring must be terminated at each physical end to suppress electrical reflections and help decrease transmission errors. The SJ200 communications port does not include a termination resistor. Therefore, you will need to add termination to the inverter if it is at the end of the network wiring. Select termination resistors that match the characteristic impedance of the network cable.
SJ200 Inverter B–5 6. Inverter Parameter Setup - The inverter has several settings related to ModBus communications. The table below lists them together. The Required column indicates which parameters must be set properly to allow communications. You may need to refer to the host computer documentation in order to match some of its settings. Func. Code Name Required Settings Frequency source setting ✔ 00 .. Keypad potentiometer 01 .. Control terminal 02 .. Function F001 setting 03 ..
B–6 Network Protocol Reference Network Protocol Reference Transmission procedure The transmission between the external control equipment and the inverter takes the procedure below External control equipment Query Response Appendix B Inverter t Latency time (silent interval plus C078 setting) • Query - A frame sent from the external control equipment to the inverter • Response - A frame returned from inverter to the external control equipment The inverter returns the response only after the inverter r
SJ200 Inverter B–7 Data: • A function command is set here. • The data format used in the SJ200 series is corresponding to the Modbus data format below.
B–8 Network Protocol Reference Message Configuration: Response Transmission time required: • A time period between reception of a query from the master and transmission of a response from the inverter is the sum of the silent interval (3.5 characters long) + C078 (transmission latency time). • The master must provide a time period of the silent interval (3.5 characters long or longer) before sending another query to an inverter after receiving a response from the inverter.
SJ200 Inverter B–9 No response occurs: In the cases below, the inverter ignores a query and returns no response. • When receiving a broadcasting query • When detecting a transmission error in reception of a query • When the slave address set in the query is not equal to the slave address of the inverter • When a time interval between data elements constituting a message is shorter than 3.
B–10 Network Protocol Reference Explanation of function codes Read Coil Status [01h]: This function reads the status (ON/OFF) of selected coils. An example follows below. • Read intelligent input terminals [1] to [6] of an inverter having a slave address “8.” • This example assumes the intelligent input terminals have terminal states listed below. Appendix B Item Data Intelligent input terminal [1] [2] [3] [4] [5] [6] Coil Status ON ON ON OFF ON OFF Query: Response: No.
B–11 SJ200 Inverter • When a read coil is outside the defined coils, the final coil data to be transmitted contains “0“as the status of the coil outside the range. • When the Read Coil Status command cannot be executed normally, see the exception response. Read Holding Register [03h]: This function reads the contents of the specified number of consecutive holding registers (of specified register addresses). An example follows below.
B–12 Network Protocol Reference The data set in the response is as follows: Response Buffer 4 5 6 7 8 9 Coil Number + 0 (high order) + 0 (low order) + 1 (high order) + 1 (low order) + 2 (high order) + 2 (low order) Coil Status 00h 07h 00h 09h 00h FFh Trip data Over-voltage trip Under-voltage trip No trip Appendix B When the Read Coil Status command cannot be executed normally, refer to the exception response. Write in Coil [05h]: This function writes data in a single coil.
B–13 SJ200 Inverter When writing in a selected coil fails, see the exception response. Write in Holding Register [06h]: This function writes data in a specified holding register. An example follows: • Write “50Hz” as the first Multi-speed 0 (A020) in an inverter having slave address “5.” • This example uses change data “500(1F4h)” to set “50Hz” as the data resolution of the register “003Ah” holding the first Multi-speed 0 (A020) is 0.1Hz Query: Field Name Example (Hex) No.
B–14 Network Protocol Reference Loopback Test [08h]: This function checks a master-slave transmission using any test data. An example follows: • Send test data to an inverter having slave address “1” and receiving the test data from the inverter (as a loopback test). Query: Appendix B No. Response: Field Name Example (Hex) No.
B–15 SJ200 Inverter Write in Coils [0Fh]: This function writes data in consecutive coils. An example follows: • Change the state of intelligent input terminal [1] to [6] of an inverter having a slave address “5.” • This example assumes the intelligent input terminals have terminal states listed below. Item Intelligent input terminal Data [1] [2] [3] [4] [5] [6] 7 8 9 10 11 12 ON ON ON OFF ON OFF Coil number Terminal status No. Response: Field Name Example (Hex) No.
B–16 Network Protocol Reference Writing in Holding Registers [10h]: This function writes data in consecutive holding registers. An example follows: • Write “3000 seconds” as the first acceleration time 1 (F002) in an inverter having a slave address “1.” • This example uses change data “300000(493E0h)” to set “3000 seconds” as the data resolution of the registers “0024h” and “0025h” holding the first acceleration time 1 (F002) is 0.01 second. Query: Appendix B No. Response: Field Name Example (Hex) No.
SJ200 Inverter B–17 Exception Response: When sending a query (excluding a broadcasting query) to an inverter, the master always requests a response from the inverter. Usually, the inverter returns a response according to the query. However, when finding an error in the query, the inverter returns an exception response. The exception response consists of the fields shown below. Field Configuration Slave address Function code Exception code The content of each field is explained below.
B–18 Network Protocol Reference Store New Register Data (ENTER command) After being written in a selected holding register by the Write in Holding Register command (06h) or in selected holding registers by the Write in Holding Registers command (10h), new data is temporary and still outside the storage element of the inverter. If power to the inverter is shut off, this new data is lost and the previous data returns. The ENTER command is used to store this new data in the storage element of the inverter.
SJ200 Inverter B–19 ModBus Data Listing ModBus Coil List The following tables list the primary coils for the inverter interface to the network. The table legend is given below.
B–20 ModBus Data Listing List of Coil Numbers Appendix B Coil Number Name R/W Description 0014h Alarm signal R 0 .....Normal 1 .....Trip 0015h PID deviation signal R 0016h Overload signal R 0 .....OFF 1 .....ON 0017h Frequency arrival signal (set frequency or above) R 0018h Frequency arrival signal (at constant speed) R 0019h Run Mode signal R 001Ah Data writing R 0 .....Normal status 1 .....Writing 001Bh CRC error R 001Ch Overrun error R 0 .....No error 1 .....
B–21 SJ200 Inverter ModBus Holding Registers The following tables list the holding registers for the inverter interface to the network. The table legend is given below.
B–22 ModBus Data Listing List of Holding Registers Appendix B Func. Code Network Data Name R/W Description Reg. Range Res. D001 Output frequency monitor R Real-time display of output frequency to motor, from 0.0 to 400.0 Hz 00Ah 0 to 4000 0.1 Hz D002 Output current monitor *1 R Filtered display of output current to motor (100 ms internal filter time constant), range is 0 to 200% of inverter rated current 00Bh 0 to 2000 0.
SJ200 Inverter Note 1: B–23 Assume that the inverter current rating is 1000 (for D002). The following table lists holding registers for the “D” Group Monitor Functions. Holding Registers, “D” Group Monitor Functions Network Data Func. Code D082 D083 — Trip monitor 1 Trip monitor 2 Trip monitor 3 Write all memory Note 1: R/W Description Reg. Res. R Trip monitor 1: factor code 0100h — R Frequency 0101h 0.1 Hz R Current 0102h 0.1 % R Voltage 0103h 0.
B–24 ModBus Data Listing The table below lists the holding registers for the “F” Group Main Profile Parameters. Holding Registers, “F” Group Main Profile Parameters Network Data Appendix B Func. Code Name R/W Description Reg. Range Res. F001 Output frequency setting R/W Standard default target frequency that determines constant motor speed, range is 0.0 / start frequency to 400 Hz 0023h 0 / (start freq. x 10) to 4000 0.
SJ200 Inverter B–25 The following table lists the holding registers for the “A” Group Standard Functions. Holding Registers for “A” Group Standard Functions Func. Code Network Data Name R/W Description Reg. Range Res. Frequency source setting R/W Five options; select codes: 00... Keypad potentiometer 01... Control terminal 02... Function F001 setting 03... ModBus network input 10...
B–26 ModBus Data Listing Holding Registers for “A” Group Standard Functions Appendix B Func. Code Network Data Name R/W Description Reg. Range Res. A015 Pot./O–L input start frequency enable R/W Two options; select codes: 00... Use offset (A011 value) 01... Use 0 Hz 0038h 0, 1 — A016 External frequency filter time constant R/W Range n = 1 to 8, where n = number of samples for avg.
B–27 SJ200 Inverter Holding Registers for “A” Group Standard Functions Func. Code Network Data Name R/W Description Reg. Range Res. R/W Can boost starting torque between 0 and 20% above normal V/f curve, R/W range is 0.0 to 20.0% 004Fh 0 to 200 0.1 % R/W Sets the frequency of the V/f breakpoint A in graph (top of previous page) for torque R/W boost, range is 0.0 to 50.0% 0051h 0 to 500 0.1 % R/W Two available V/f curves; three select codes: 00... Constant torque R/W 01... Reduced torque 02..
B–28 ModBus Data Listing Holding Registers for “A” Group Standard Functions Appendix B Func. Code Network Data Name R/W Description Reg. Range Res. A056 DC braking / edge or level detection for [DB] input R/W Two options; select codes: 00... Edge detection 01... Level detection 0061h 0, 1 — A061 Frequency upper limit setting 0062h Frequency upper limit setting, 2nd motor (A062 x 10) to (A004 x 10), 0=disable >1=enabl e 0.
B–29 SJ200 Inverter Holding Registers for “A” Group Standard Functions Func. Code Network Data Name R/W Description Reg. Range Res. Reverse PID action R/W Two option codes: 00... PID input = SP – PV 01... PID input = –(SP – PV) 00E1h 0, 1 — A078 PID output limit R/W Sets the limit of PID output as percent of full scale, range is 0.0 to 100.0% 00E2h 0 to 1000 0.
B–30 ModBus Data Listing Holding Registers for “A” Group Standard Functions Appendix B Func. Code Network Data Name R/W Description R/W Two options for switching from 1st to 2nd accel/decel: 00... 2CH input from terminal R/W 01... transition frequency Reg. Range Res. 007Ch 0, 1 — 0 to 4000 0.1 Hz 0 to 4000 0.
SJ200 Inverter B–31 Holding Registers for “A” Group Standard Functions Network Data Func. Code Name R/W Description Reg. Range Res. A input select for calcu- R/W Five options: late function 00... Digital operator 01... Keypad potentiometer 02... [O] input 03... [OI] input 04... Network variable 00E3h 0 to 4 — A142 B input select for calcu- R/W Five options: late function 00... Digital operator 01... Keypad potentiometer 02... [O] input 03... [OI] input 04...
B–32 ModBus Data Listing The following table lists the holding registers for the “B” Group Fine Tuning Functions. “B” Group Fine Tuning Functions Appendix B Func. Code Network Data Name R/W Description Reg. Range Res. B001 Selection of automatic restart mode R/W Select inverter restart method, four option codes: 00... Alarm output after trip, no automatic restart 01... Restart at 0Hz 02... Resume operation after frequency matching 03... Resume previous freq. after freq.
B–33 SJ200 Inverter “B” Group Fine Tuning Functions Func. Code Network Data Name R/W Description Reg. Range Res. Overload restriction operation mode R/W Select the operating mode during overload conditions, three options, option codes: 00... Disabled 01... Enabled for acceleration and constant speed 02...
B–34 ModBus Data Listing “B” Group Fine Tuning Functions Appendix B Func. Code Network Data Name R/W — Description Reg. Range Res. Select default parameter values for country on initialization. Note: Write not allowed from network. 009Bh — — B085 Country code for initialization (not accessible to ModBus) B086 Frequency scaling conversion factor R/W Specify a constant to scale the displayed frequency for D007 monitor, range is 0.1 to 99.9 009Ch 1 to 999 0.
SJ200 Inverter B–35 “B” Group Fine Tuning Functions Network Data Func. Code Name R/W Description Reg. Range Res. Over-voltage LADSTOP enable R/W Pauses deceleration ramp when DC bus voltage rises above threshold level, in order to avoid over-voltage trip. Two option codes: 00... Disable 01... Enable 00A4h 0, 1 — B140 Over-current trip suppression R/W Two option codes: 00... Disable 01...
B–36 ModBus Data Listing The following table lists the holding registers for the “C” Group Intelligent Input Functions.I “C” Group Intelligent Terminal Functions Appendix B Func. Code Network Data Name R/W Description Reg. Range 00A7h 0, 1, 2, 3, 4, 5, 6, 7, 00A8h 8, 9, 11, 12, 13, 00A9h 15, 16, See “Input Terminal Config- 00AAh 18, 19, uration” on page 3–41 00ABh 20, 21, 22, 23, 00ACh 24, 27, 28, 29, 31, 50, 51, 255 Res.
B–37 SJ200 Inverter “C” Group Intelligent Terminal Functions Func. Code Network Data Name R/W Description Reg. Range Res. 0 to 20000 0.01 % Overload level setting R/W Sets the overload signal level between 0% and 200% (from 0 to two times the rated current of the inverter) 00BBh C042 Frequency arrival setting for acceleration R/W Sets the frequency arrival setting threshold for the output frequency during acceleration, range is 0.0 to 400.0 Hz 00BCh 0 to 4000 *1 0.
B–38 ModBus Data Listing “C” Group Intelligent Terminal Functions Appendix B Func. Code Network Data Name R/W Description Reg. Range Res. C082 OI input span calibration R/W Scale factor between the external frequency command on terminals L – OI (current input) and the frequency output, range is 0.0 to 200.0% 00C8h 0 to 2000 0.1 % C085 Thermistor input tuning R/W Range is 0.0 to 200.0% 00EEh 0 to 2000 0.1 % C086 [AM] terminal offset tuning R/W Range is 0.0 to 10.
B–39 SJ200 Inverter “C” Group Intelligent Terminal Functions Network Data Func. Code Name R/W Description Reg. Range Res. C146 Terminal [12] ON delay R/W Range is 0.0 to 100.0 sec. 00F4h 0 to 1000 0.1 sec C147 Terminal [12] OFF delay R/W Range is 0.0 to 100.0 sec. 00F5h 0 to 1000 0.1 sec C148 Output relay ON delay R/W Range is 0.0 to 100.0 sec. 00F6h 0 to 1000 0.1 sec C149 Output relay OFF delay R/W Range is 0.0 to 100.0 sec. 00F7h 0 to 1000 0.
Drive Parameter Settings Tables In This Appendix.... C page — Introduction ..................................................... 2 — Parameter Settings for Keypad Entry..............
C–2 Introduction Introduction This appendix lists the user-programmable parameters for the SJ200 series inverters and the default values for European and U.S. product types. The right-most column of the tables is blank, so you can record values you have changed from the default. This involves just a few parameters for most applications. This appendix presents the parameters in a format oriented toward the keypad on the inverter.
SJ200 Inverter C–3 Standard Functions “A” Group Parameters Func. Code Name Default Setting -FEF (EU) -FU (USA) A001 Frequency source setting 01 00 A002 Run command source setting 01 02 A003 Base frequency setting 50.0 60.0 A203 Base frequency setting, 2nd motor 50.0 60.0 A004 Maximum frequency setting 50.0 60.0 A204 Maximum frequency setting, 2nd motor 50.0 60.0 A005 [AT] selection 00 00 A011 Pot./O–L input active range start 0.0 0.0 0.0 0.0 0.0 0.0 100. 100.
C–4 Parameter Settings for Keypad Entry “A” Group Parameters Appendix C Func. Code Name Default Setting -FEF (EU) -FU (USA) A031 Multi-speed 11 setting 0.0 0.0 A032 Multi-speed 12 setting 0.0 0.0 A033 Multi-speed 13 setting 0.0 0.0 A034 Multi-speed 14 setting 0.0 0.0 A035 Multi-speed 15 setting 0.0 0.0 A038 Jog frequency setting 1.00 1.00 A039 Jog stop mode 00 00 A042 Manual torque boost value 5.0 5.0 A242 Manual torque boost value, 2nd motor 0.0 0.
SJ200 Inverter “A” Group Parameters Func. Code Name C–5 Default Setting -FEF (EU) -FU (USA) Frequency lower limit setting 0.0 0.0 A262 Frequency lower limit setting, 2nd motor 0.0 0.0 A063, A065, A067 Jump (center) frequency setting 0.0 0.0 A064, A066, A068 Jump (hysteresis) frequency width setting 0.5 0.5 A071 PID Enable 00 00 A072 PID proportional gain 1.0 1.0 A073 PID integral time constant 1.0 1.0 A074 PID derivative time constant 0.0 0.
C–6 Parameter Settings for Keypad Entry “A” Group Parameters Appendix C Func. Code Name Default Setting -FEF (EU) -FU (USA) A296 Dec1 to Dec2 frequency transition point, 2nd motor 0.0 0.0 A097 Acceleration curve selection 00 00 A098 Deceleration curve selection 00 00 A101 [OI]–[L] input active range start frequency 0.0 0.0 A102 [OI]–[L] input active range end frequency 0.0 0.0 A103 [OI]–[L] input active range start current 0.0 0.
SJ200 Inverter C–7 Fine Tuning Functions “B” Group Parameters Func. Code Name Default Setting -FEF (EU) -FU (USA) Selection of automatic restart mode 00 00 B002 Allowable under-voltage power failure time 1.0 1.0 B003 Retry wait time before motor restart 1.0 1.
C–8 Parameter Settings for Keypad Entry “B” Group Parameters Appendix C Func. Code Name Default Setting -FEF (EU) -FU (USA) B087 STOP key enable 00 00 B088 Restart mode after FRS 00 00 B090 Dynamic braking usage ratio 0.0 0.
SJ200 Inverter C–9 Intelligent Terminal Functions “C” Group Parameters Func.
C–10 Parameter Settings for Keypad Entry Appendix C “C” Group Parameters Func. Code Default Setting Name -FEF (EU) -FU (USA) C075 Communication stop bit selection 1 1 C076 Communication error select 02 02 C077 Communication erorr time-out 0.00 0.00 C078 Communication wait time 0. 0. C081 O input span calibration 100.0 100.0 C082 OI input span calibration 100.0 100.0 C085 Thermistor input tuning 100.0 100.0 C086 [AM] terminal offset tuning 0.0 0.
SJ200 Inverter C–11 Motor Constants Functions “H” Group Parameters Func.
CE–EMC Installation Guidelines In This Appendix.... D page — CE–EMC Installation Guidelines ..................... 2 — Hitachi EMC Recommendations .....................
D–2 CE–EMC Installation Guidelines CE–EMC Installation Guidelines You are required to satisfy the EMC directive (89/336/EEC) when using an SJ200 inverter in an EU country. To satisfy the EMC directive and to comply with standard, follow the guidelines in this section. 1. As user you must ensure that the HF (high frequency) impedance between adjustable frequency inverter, filter, and ground is as small as possible.
SJ200 Inverter D–3 4. Take measures to minimize interference that is frequently coupled in through installation cables. • Separate interfering cables with 0.25m minimum from cables susceptible to interference. A particularly critical point is laying parallel cables over longer distances. If two cables intersect (one crosses over the other), the interference is smallest if they intersect at an angle of 90°.
D–4 CE–EMC Installation Guidelines SJ200 inverter designed for use in Europe (–xxxLFEF/xxxHFEF models) have built-in line filters. In the event your application needs additional filtering, the following diagrams show control panel mounting and wiring examples for different filter types.
SJ200 Inverter D–5 SJ200 inverter with book-type filter Appendix D L3 L1 L2 PE M 3~
D–6 Hitachi EMC Recommendations Hitachi EMC Recommendations WARNING: This equipment should be installed, adjusted, and serviced by qualified personal familiar with construction and operation of the equipment and the hazards involved. Failure to observe this precaution could result in bodily injury. Use the following checklist to ensure the inverter is within proper operating ranges and conditions. 1.
Index A A Group functions 3–9 AC reactors 5–3 Acceleration 1–16, 3–8 characteristic curves 3–26 second function 3–24 two-stage 4–18 Access levels 3–5, 3–34, 4–22 Accessories 5–2 ADD frequency 3–29 enable input 4–32 Alarm signal 4–35, 4–42 Algorithms, torque control 3–5, 3–55 Ambient temperature 2–11, A–2 Analog inputs calibration settings 3–51 current/voltage select 4–23 disconnect detect 4–44 operation 4–51 settings 3–13, 3–27 wiring examples 4–51 Analog outputs configuration 3–48 operation 4–53 Arrival f
Index–2 Choke 2–8, 5–4, A–2 Chopper frequency 3–36 Circuit breaker sizes xiv Clearance for ventilation 2–11 Coasting 3–38 Connectors logic terminals 2–5 removal 2–5 serial port 2–3, B–3 Constant torque 3–16 Constant volts/hertz operation 1–13 Contact information xviii Control algorithms 3–16 Copy unit 1–3, 3–2 Cover removal 2–4 Current input 3–13 Current overload 2–31, 3–33 Current/voltage analog input select 4–23 D D Group parameters 3–6 DC braking 3–19, 4–15, 4–16, A–3 Deadband A–3 Deceleration 1–16, 3–8
SJ200 Inverter G Glossary of terms A–2 H H Group parameters 3–55 Harmonics A–4 History of trip events 3–7 Horsepower A–4 I IGBT 1–12, A–4 test method 6–15 Index of terminal functions 4–7 Inertia A–4 Initialization 6–8 codes 3–36 Input circuits 4–4, 4–9 Inspection electrical measurements 6–12 IGBT test method 6–15 measurement techniques 6–14 procedures 6–9 unpacking 2–2 Installation instructions 2–9 Insulation test 6–10 Integral gain 3–22 Intelligent input terminals 3–41, 4–9 Intelligent output terminals
Index–4 N Nameplate 1–4 Navigational map 2–27, 3–4 trip events 6–7 NEC A–5 NEMA definition A–5 rated installation 1–3 Network communications 1–17, 2–3, B–2 detection signal 4–48 error code 6–6 ModBus data listing B–19 parameter settings B–5 protocol reference B–6 termination resistor B–4 Noise filters 5–2 AC reactor 2–8 O OPE/485 serial port configuration 2–6, B–4 Open-collector outputs 4–34, A–5 Operational modes 3–5 Operator interfaces 1–3 Optional components 1–2, 2–8 Orientation 2–2 Output circuits 4–4,
SJ200 Inverter R Ratings label 1–4 Reactance A–6 Read/write copy unit 1–3 Rectifier A–6 Reduced torque 3–16 Regenerative braking A–6 Regulation A–6 Regulatory agency approvals 1–4 Relay alarm signal contacts 4–42 as intelligent output 4–35 Remote control 4–29 Reset function 3–52, 4–24 Restart Mode configuration 3–38 Reverse run command 4–12 Reverse torque A–6 Revision history xvii RF noise filter 5–4 RJ-45 modular connector 2–3, B–3 Rotor A–6 RPM 2–34 Run command 4–12 Run command source setting 2–29, 3–9,
Index–6 T Tachometer A–7 Technical support xviii Term definitions A–2 Terminal/program source configuration 2–6, 2–28, 3–10 Terminals arrangement 2–20 listing 4–7 torque specs xiii, 2–19 Termination resistor, network B–4 Thermal protection inverter, error code 6–6 motor 4–25 Thermal switch A–7 Thermistor definition A–7 error code 6–6 input terminal 4–25 input tuning 3–51 Three-phase power definition A–8 motor phase connections 1–13 wiring precautions 2–20 Three-wire interface operation 4–26 Torque 1–13, A–8
