OUTDOOR COOKING Grill with Rotisserie EABR / EMBR Grill Only EAB / EMB Use & Care Manual Installation & Operation
Message from Aspire by Hestan: EN Outdoor cooking is a perfectionist’s pursuit, and with your new investment, you’ve now taken the ultimate step forward. We sincerely welcome you to the Aspire by Hestan Family. We’ve engineered and built our products so that your guests will rave about your meal, but deep down, our customers know it could’ve been just a little more tender, juicier – a pinch more salt in the rub or a few seconds less on the flame.
DANGER If you smell gas: 1. Shut off gas to the appliance. 2. Extinguish any open flame. 3. Open lid. 4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department. DANGER EN 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
TABLE OF CONTENTS EN 3 4 MODEL NUMBERS 5 RATING LABELS 5 PRECAUTIONS 7 REGULATORY / CODE REQUIREMENTS 7 PORTABLE LP CYLINDERS 8 LOCATION AND ASSEMBLY 10 INSTALLATION 13 GAS CONNECTIONS 18 ELECTRICAL CONNECTIONS 20 LIGHTING INSTRUCTIONS 22 USING YOUR GRILL 23 CLEANING AND MAINTENANCE 28 TROUBLESHOOTING 29 WIRING SCHEMATICS 36 PARTS LIST 36 SERVICE 36 WARRANTY ©2017 Hestan Commercial Corporation
MODEL NUMBERS EN Built-in Model Freestanding Model BUILT-IN MODELS Model No.
RATING LABEL The rating label contains important information about your appliance such as the model and serial number, gas type and manifold pressure, the BTU rating for each burner type, and the minimum installation clearances. EN Grill rating label is located on the underside of the drip pan. PRECAUTIONS - BEFORE YOU USE YOUR GRILL When properly cared for, your Aspire grill will provide safe, reliable service for many years.
PRECAUTIONS - BEFORE YOU USE YOUR GRILL (continued) 12. Keep any electrical supply cord away from the heated areas of the grill. The cord is provided with a 3-prong grounding plug which should not be removed or altered. Do not use this appliance with an ungrounded, 2-prong adapter. The cord must be plugged into a properly grounded GFCI-protected outlet. See INSTALLATION section of this manual. EN 13.
PRECAUTIONS - BEFORE YOU USE YOUR GRILL (continued) 28. Grilling excessively fatty meats and oils will cause flare-ups. Internal fires or damage caused by them or by the grill being left unattended, are not covered under the terms and conditions of our warranty. EN 29. Never use charcoal, pellets, wood, or any other solid fuel in the grill. Wood chips for smoking are to be used with the smoker accessory only. See the SMOKER section of this manual. 30.
PORTABLE LP GAS CYLINDERS (continued) The LP gas cylinder must be constructed and marked in accordance with the specifications for LP gas cylinders of the U.S. Department of Transportation (DOT). The cylinder must be provided with a shut off valve terminating in an LP gas supply cylinder valve outlet specified, as applicable, for connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connections ANSI/CGA-V-I.
LOCATING AND ASSEMBLING THE GRILL (continued) Ensure that the burners are positioned correctly on their orifices, and are fully seated onto their rear hanger brackets (see Fig. 2). The burners should not move side-to-side or front-to-back if properly seated. EN VALVE ORIFICE AIR SHUTTER MANIFOLD PIPE Figure 2 Above each U-burner is a stainless steel radiant tray containing specially shaped ceramic briquettes.
INSTALLATION CLEARANCES TO NON-COMBUSTIBLE CONSTRUCTION A minimum of 4” (10 cm) clearance from the back of the grill to non-combustible construction is required to allow the hood to be opened fully. EN TO COMBUSTIBLE CONSTRUCTION This appliance should NOT be installed over, under or next to unprotected combustible construction. If your enclosure (island) is combustible, then an insulated jacket manufactured by Hestan is required.
INSTALLATION (continued) EN 11 ©2017 Hestan Commercial Corporation
INSTALLATION (continued) SUPPLEMENTARY VENTILATION In certain installations, such as an island up against a house or other structure, or perhaps a short roof overhang above your grill; a “range-hood” style ventilation unit may be desirable to direct smoke and grease away from those structures. In these cases, Aspire by Hestan recommends you consult with your outdoor kitchen designer/contractor for more information on choosing the appropriate ventilation solution.
GAS CONNECTIONS GAS SUPPLY EN The local gas authority or supplier should be consulted at the installation planning stage in order to establish the availability of an adequate supply of gas (NG or LP). If it is a new installation, have the gas authorities or supplier check the meter size and piping to assure that the unit is supplied with the necessary amount of gas supply and pressure to operate the unit(s).
GAS CONNECTIONS (continued) Your Aspire grill for use with Natural Gas is supplied with its own regulator which MUST be installed. If this regulator needs to be replaced, use only the type specified by Hestan for this appliance. EN To connect the regulator / hose assembly follow the next steps: 1. Locate the regulator and gas connection point in the rear right side of your grill (in cart-mounted models, remove the rear panel to gain access). 2. Install the natural gas regulator as shown.
GAS CONNECTIONS (continued) GAS CONNECTION - LP PIPED SYSTEMS EN An LP piped system is one with a large central LP tank that feeds an entire household. These systems are normally equipped with a high pressure regulator by the large LP tank, and low pressure regulators close to the home. The gas line connectors must comply with the Standard for Connectors for Outdoor Gas Appliances and Manufactured Homes, ANSI Z21.75 • CSA 6.27, and suitable for outdoor installation. The connection shall be 48” (1.
GAS CONNECTIONS (continued) TO TEST • • • • • • • Make sure all control valves are in the “OFF” position. Apply the soap solution described above to all fittings. Turn the gas supply on. Check all connections from the supply line, or LP cylinder up to and including the manifold pipe assembly. Soap bubbles will appear where a leak is present. If a leak is present, immediately turn off gas supply, tighten any leaking fittings, turn the gas supply back on, and recheck.
GAS CONNECTIONS (continued) BURNER REMOVAL BEFORE AIR SHUTTER ADJUSTMENT EN Open your grill and remove the grates, radiant trays, and burners from the firebox area. U-burners are removed by lifting up the rear of the burner, and carefully twisting to clear the igniter shroud. Sear burners have a small metal cover over the igniter which must be removed first. There is also a screw at the rear firebox wall which must be removed.
GAS CONNECTIONS (continued) NEVER ADJUST THE BURNER SO LOW THAT IT MAY GO OUT DURING USE. DO NOT OPERATE THE GRILL WITH THE LOW HEAT SCREW REMOVED. GAS CAN ESCAPE AND CAUSE A POTENTIALLY HAZARDOUS CONDITION. ADJUSTMENT STEPS 1. Remove the control knobs, drip tray, and control panel from the unit. 2. Follow lighting instructions by setting the control knob on “HI” and allow the burner to preheat for 10 minutes. 3.
ELECTRICAL SUPPLY (continued) KEEP ANY ELECTRICAL CORD AND FUEL SUPPLY HOSE AWAY FROM ANY HEATED SURFACES. 1. To protect against electric shock, do not immerse cord or plugs in water or other liquid. EN 2. Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts. 3. Do not operate any outdoor cooking gas appliance with a damaged cord or plug, or after the appliance malfunctions or has been damaged in any manner. Contact the manufacturer for repair. 4.
ELECTRICAL SUPPLY (continued) 8-PIN CONNECTOR (Aspire Grills) .75 AMP FUSE FOR IGNITERS EN .75 AMP FUSE FOR LIGHTS AUX. POWER OUTLET 5A MAX. AT 120V ELECTRICAL BOX MOUNTING HOLES 120V POWER CORD TO GFCI OUTLET LIGHTING INSTRUCTIONS Aspire grills feature hot-surface igniters for all U-burners, and infrared Rotisserie and Sear Burners. YOU MUST HOLD IN THE KNOB to make the hot-surface igniters light the burners. All burners can be manually lit should that become necessary.
LIGHTING INSTRUCTIONS (continued) LIGHTING GRILL BURNERS (U-burner or Sear Burner) EN 1. Read Use & Care Manual before lighting. Open lid during lighting. Stand as far away as possible when lighting. 2. Push & hold selected knob for 5 seconds, then turn to “HIGH”. Burner should light. Once lit, adjust flame as needed. 3. If burner does not light in 5 seconds, turn knob to “OFF” and wait 5 minutes before re-lighting. 4. If burner fails to light, see USE & CARE MANUAL for match lighting instructions.
USING YOUR GRILL PREHEATING A typical preheat time for the U-burner is about 10-15 minutes on “HIGH”. The infrared Rotisserie and Sear Burners also require 10-15 minutes pre-heat time. EN TEMPERATURE GAUGE The large temperature gauge in your Aspire grill hood indicates when your grill is ready for cooking. The dial reads the air temperature in your grill, but is calibrated to approximate the temperature at the cooking surface. (see Fig.
USING YOUR GRILL (continued) EN With the food secured to the spit, slowly roll the spit in the palms of your hands to check for balance. It should rotate smoothly. If you find it has a heavy side, adjust where the spit pierces the meat. An unbalanced spit will cause uneven rotation and uneven cooking. It is normal for the spit to flex with large foods during cooking. Then mount the spit on the grill before lighting the rotisserie infrared burner.
CLEANING AND MAINTENANCE (continued) 1. After use, following the safety precautions detailed earlier in this manual, wipe the grill with a soft, damp, soapy cloth and rinse with clean, warm water. This should remove most substances encountered during the grilling process. 2. For stubborn stains, including burnt-on grease and food-borne deposits, use a multipurpose, non-abrasive, cream cleanser and apply with a soft damp cloth. Rinse with fresh water, as described above.
CLEANING AND MAINTENANCE (continued) To clean your powder-coated surface: EN 1. Carefully remove any loose deposits with a wet sponge. 2. Use a soft brush (non abrasive) or cloth, and a mild household detergent solution to remove dust, salt and other deposits. Never use any solvent-based cleaners, stainless steel cleaners, heavy degreasers, oven cleaners, etc. on the painted surfaces. They can permanently damage the paint. 3. Rinse off with clean fresh water and dry with a clean cloth.
CLEANING AND MAINTENANCE (continued) Be sure to do this only when completely cooled down. DO NOT use a metal scraper on the tiles, or put a lot of pressure on the tile faces as they may crack. Alternatively, you can turn on the sear burner to burn everything off. EN NOTICE: Avoid directing water into the Sear Burner as this may fill up the inside of the burner housing with water, not allowing it to burn properly. Water intrusion could also damage the ceramic tiles.
CLEANING AND MAINTENANCE (continued) EN Figure 10 Figure 11 LIGHT BULB REPLACEMENT 1. Disconnect the power to your grill before any service or light bulb replacement. Be sure the grill and the lights are completely cool. Halogen lights get extremely hot. 2. Open hood and remove the small screw holding the lamp assembly in place (Fig. 10). Remove the lamp assembly, being careful not to drop the glass lens. 3. If needed, use a small flat-blade screwdriver to carefully pry off the lens and set aside.
TROUBLESHOOTING GUIDE EN Symptom Check Burner will not light Not holding in control knob long enough to make igniter glow Gas supply not on / shutoff valve closed LP gas cylinder empty Power cord not plugged in, or no power to receptacle, or blown fuse Low gas pressure to unit Burner ports near igniter are obstructed or dirty Burner not installed correctly on orifice Defective or clogged burner valve Incorrect orifice or clogged orifice Igniter defective (not glowing) Defective regulator or regulator i
8 7 6 5 4 3 2 1 GRN BLK BLK BLU BLU RED (+) BLK (-) BLU CONN #1 BLK GRN BLK REAR VIEW BLK MALE TERMINAL HALOGEN FUSE IGNITION FUSE WHT GRN FEMALE TERMINAL BRN BLK BLK BLK WHT XFMR 50VA - + N (WHT) BLK WHT BLK (EXISTING) MALE TERMINAL GRN #1 .75A, 250V G L N #2 .
TERMINAL .110 FEMALE W/ RED HEAT SHRINK TUBING TO LEFT HALOGEN NO WHT TERMINAL .110 FEMALE W/ RED HEAT SHRINK TUBING TO VALVE #2 C BLK TERMINAL .250 BLU FEMALE HSI # 2 TERMINAL .250 RED FEMALE (3-PLCS) BLK STRIP END 1/4" LONG NO TO VALVE #1 C 1/4" X 22" L FIBERGLASS SLEEVING 1200 F, BLK CONN. #1 (TO ELECT. BOX) TERMINAL .188 X .020 INSULATED FEMALE, RED 2 PLCS. TERMINAL .
TERMINAL .110 FEMALE W/ RED HEAT SHRINK TUBING BLK NO TO ROTIS. VALVE C BLK BLK TO ROTIS. HSI TO LEFT HALOGEN WHT BLK 3/8" X 24" L FIBERGLASS SLEEVING 1200 F, BLK TERMINAL .250 RED FEMALE NO TO RIGHT HALOGEN NO TO VALVE #1 C TERMINAL .188 X .020 INSULATED FEMALE, RED 2 PLCS. TO LED AND HALOGEN LIGHT SWITCH 2(-) WHT SLEEVING 1200 F, BLACK 1/2" X 3.5" LONG 1(+) BLK TERMINAL .250 RED FEMALE FIBERGLASS 1/4" X 22" L FIBERGLASS SLEEVING 1200 F, BLK CONN. #1 (TO ELECT. BOX) TERMINAL .
TERMINAL .110 FEMALE W/ RED HEAT SHRINK TUBING NO TO VALVE #3 C BLK HSI # 3 BLK TO LEFT HALOGEN WHT NO TO RIGHT HALOGEN NO TO VALVE #1 C 1/4" X 22" L FIBERGLASS SLEEVING 1200 F, BLK CONN. #1 (TO ELECT. BOX) TERMINAL .188 X .020 INSULATED FEMALE, RED 2 PLCS. TERMINAL .110 FEMALE W/ BLK HEAT SHRINK TUBING (TYP 3 PLCS) WHT BLK HSI # 1 3/8" X 24" L FIBERGLASS SLEEVING 1200 F, BLK WHT TERMINAL .110 FEMALE W/ RED HEAT SHRINK TUBING (TYP 2 PLCS) TO VALVE #2 C BLK TERMINAL .
TERMINAL .110 FEMALE W/ RED HEAT SHRINK TUBING BLK NO TO ROTIS. VALVE C BLK BLK WHT BLK NO TO VALVE #3 C HSI # 3 BLK WHT TO LEFT HALOGEN 3/8" X 24" L FIBERGLASS SLEEVING 1200 F, BLK TERMINAL .250 RED FEMALE BLK TO ROTIS. HSI NO WHT TERMINAL .110 FEMALE W/ RED HEAT SHRINK TUBING (TYP 3 PLCS) TO VALVE #2 C BLK TERMINAL .250 BLU FEMALE HSI # 2 (TYP) TERMINAL .250 RED FEMALE (TYP) BLK NO TO VALVE #1 C CONN. #1 (TO ELECT. BOX) TERMINAL .188 X .020 INSULATED FEMALE, RED 2 PLCS.
TERMINAL .110 FEMALE W/ RED HEAT SHRINK TUBING NO TO VALVE #4 C BLK WHT NO TO VALVE #3 C HSI # 3 BLK HSI # 4 BLK BLK TO LEFT HALOGEN WHT NO WHT TERMINAL .110 FEMALE W/ RED HEAT SHRINK TUBING (TYP 3 PLCS) TO VALVE #2 C 6" BLK TERMINAL .250 BLU FEMALE (TYP) HSI # 2 TERMINAL .250 RED FEMALE (TYP) BLK STRIP END 1/4" LONG NO TO VALVE #1 C 1/4" X 22" L FIBERGLASS SLEEVING 1200 F, BLK TERMINAL .188 X .020 INSULATED FEMALE, RED 2 PLCS.
BLK NO TERMINAL .110 FEMALE W/ RED HEAT SHRINK TUBING TO ROTIS. VALVE C BLK BLK WHT BLK NO TO VALVE #4 C HSI # 4 3/8" X 24" L FIBERGLASS SLEEVING 1200 F, BLK TERMINAL .250 RED FEMALE BLK WHT NO TO VALVE #3 C HSI # 3 BLK BLK WHT NO WHT TERMINAL .110 FEMALE W/ RED HEAT SHRINK TUBING (TYP 4 PLCS) TO VALVE #2 C BLK TERMINAL .250 BLU FEMALE (TYP) HSI # 2 TERMINAL .250 RED FEMALE (TYP) NO TO VALVE #1 C TERMINAL .188 X .020 INSULATED FEMALE, RED 2 PLCS.
PARTS LIST Please visit the Aspire by Hestan website to access the parts list for your Aspire by Hestan product: www.hestanaspire.com. EN SERVICE All warranty and non-warranty repairs should be performed by qualified service personnel. To locate an authorized service agent in your area, contact your Hestan dealer, local representative, or the manufacturer. Before you call, please have the model number and serial number information ready.
OUTDOOR GAS PRODUCT LIMITED WARRANTY (continued) 4. All other grill components are warranted to be free from defects in material and workmanship, under normal noncommercial use and service, for a period of two (2) years from the original date of purchase. This is limited to replacement of the defective parts, with the Purchaser paying all other costs, including labor, shipping, and handling, as applicable.
DANGER DANGER 1. S’il Y a une odeur de gaz : 1. Coupez I’admission de gaz de I’appariel. 2. Éteindre toute flamme nue. 3. Ouvrir Ie couvercle. 4. Si I’odeur persiste, éloiqnez-vous de I’appareil et appelez lmmédiatement Ie fournisseur de gaz ou Ie service d’incendie. 2. Ne pas entreposer ni utiliser de I’essence ni d’autres vapeurs ou liquides inflammables dans Ie voisinage de l’apparell, ni de tout autre appareil.
NUMÉROS DE MODÈLE FR Modèle encastré Modèle amovible MODÈLES ENCASTRÉS Numéro de Modèle Description EABR30-NG / -LP 30 po ENCASTRÉ (TOUS BRÛLEUR EN U avec LE TOURNEBROCHE) EAB30-NG / -LP 30 po ENCASTRÉ (TOUS BRÛLEURS EN U) EMBR30-NG / -LP 30 po ENCASTRÉ (BRÛLEURS DE SAISIE ET BRÛLEURS EN U avec LE TOURNEBROCHE) EMB30-NG / -LP 30 po ENCASTRÉ (BRÛLEURS DE SAISIE ET BRÛLEURS EN U) EABR36-NG / -LP 36 po ENCASTRÉ (TOUS BRÛLEUR EN U avec LE TOURNEBROCHE) EAB36-NG / -LP 36 po ENCASTRÉ (TOUS BRÛLEU
PLAQUE SIGNALÉTIQUE La plaque signalétique donne des informations importantes sur cet appareil Aspire telles que les numéros de série et de modèle, le type de gaz et la pression d’admission, la cote BTU pour chaque type de brûleur et les dégagements minima d’installation. La plaque signalétique de ce gril Aspire se trouve sur le dessous du bac de récupération.
PRÉCAUTIONS À PRENDRE AVANT D’UTILISER CE GRIL (suite) 11. Examiner le tuyau d’alimentation en GPL avant chaque utilisation du gril. Le tuyau doit rester à l’écart des parties chauffées du gril. Si le tuyau présente des signes d’abrasion ou d’usure excessive, ou de coupure, il doit être remplacé avant utilisation du gril. Le tuyau et le détendeur de GPL sont fournis sous forme d’ensemble complet et doivent être remplacés comme tel. Ne pas essayer de réparer ou remplacer le tuyau seul.
PRÉCAUTIONS À PRENDRE AVANT D’UTILISER CE GRIL (suite) 24. Ne pas faire chauffer des boîtes de conserves fermées car la montée en pression provoquera une explosion de la boîte. 25. Ne pas recouvrir de papier d’aluminium les grilles de cuisson ni le bac de récupération. Cela modifiera la circulation d’air vers le gril ou maintiendra prisonnière une chaleur excessive dans la zone des commandes, ce qui peut faire fondre les boutons de réglage, les fils ou les allumeurs et accroître le risque de blessures.
RESPECT DE LA RÉGLEMENTATION ET DES CODES EN VIGUEUR L’installation de cet appareil de cuisson doit être effectuée conformément aux codes locaux. En l’absence de tels codes, installer cet appareil conformément au National Fuel Gas Code ANSI Z223.1/NFPA 54, au code Natural Gas and Propane Installation CSA B149.1 ou au Propane Storage and Handling Code B149.2.
LISTE DES PIÈCES Visiter le site Web Aspire by Hestan pour consulter la liste des pièces de ce produit de plein air Aspire : www.hestanaspire.com. SERVICE Toutes les réparations dans le cadre ou en dehors de la garantie doivent être effectuées par du personnel d’entretien qualifié. Pour localiser un réparateur agréé dans la région, s’adresser au concessionnaire Hestan, au représentant local ou à l’usine. Avant d’appeler, veiller à avoir les numéros de modèle et de série à portée de la main.
GARANTIE LIMITÉE (suite) ALLONGEMENTS AU-DELÀ DE LA PÉRIODE DE GARANTIE LIMITÉE D’UN AN: En plus de la Garantie limitée d’un an, les composants qui suivent bénéficient d’un prolongement de la garantie comme indiqué expressément ci-après : 1.
GARANTIE LIMITÉE (suite) LIMITATION DE RESPONSABILITÉ : La présente Garantie limitée constitue l’accord définitif, intégral et exclusif entre HCC et l’Acheteur eu égard au Produit. IL N’EXISTE AUCUNE GARANTIE EXPRESSE AUTRE QUE CELLES ÉNUMÉRÉES ET DÉCRITES PLUS HAUT. AUCUNE GARANTIE EXPRESSE OU IMPLICITE, Y COMPRIS SANS S’Y LIMITER, TOUTE GARANTIE IMPLICITE DE QUALITÉ MARCHANDE OU D’ADAPTATION À UN USAGE PARTICULIER NE S’APPLIQUERA APRÈS L’EXPIRATION DE LA PÉRIODE DE GARANTIE LIMITÉE INDIQUÉE PLUS HAUT.
RETAIN THIS MANUAL FOR FUTURE REFERENCE CONSERVEZ CE MANUEL POUR UNE RÉFÉRENCE FUTURE Hestan Commercial Corporation 3375 E.