Installation Manual MM101259V1 R1A JAGUAR™ 725M Mobile Radio
TABLE OF CONTENTS SAFETY INFORMATION....................................................................... 3 SAFETY TRAINING INFORMATION.................................................. 4 INTRODUCTION ..................................................................................... 6 UNPACKING AND CHECKING EQUIPMENT .................................. 7 PLANNING THE INSTALLATION ..................................................... 10 EQUIPMENT REQUIRED..................................................
SAFETY INFORMATION The operator of any mobile radio should be aware of certain hazards common to the operation of vehicular radio transmissions. A list of several possible hazards is given: 1. Explosive Atmospheres - Just as it is dangerous to fuel a vehicle with the motor running, similar hazards exist when operating a mobile radio, be sure to turn the radio off while fueling the vehicle. Do not carry containers of fuel in the trunk of the vehicle if the radio is mounted in the trunk. 2.
SAFETY TRAINING INFORMATION WARNING Your M/A-COM radio generates RF electromagnetic energy during transmit mode. This radio is designed for and classified as “Occupational Use Only,” meaning it must be used only during the course of employment by individuals aware of the hazards and the ways to minimize such hazards. This radio is NOT intended for use by the “General Population” in an uncontrolled environment.
illuminated. Pressing the “PTT” button on the microphone will cause the radio to transmit. • ALWAYS use M/A-COM authorized accessories (antennas, speaker/mics, etc.). Use of unauthorized accessories may cause the FCC Occupational/Controlled Exposure RF compliance requirements to be exceeded. • ALWAYS keep at least 20 cm (8 inches) between the antenna and user/bystanders while transmitting.
INTRODUCTION This manual contains installation instructions for the JAGUAR 725M Mobile Radio Unit and associated accessories. These instructions cover the mounting and cabling of the radio; interconnection and wiring diagrams are provided for reference.
UNPACKING AND CHECKING EQUIPMENT Carefully unpack the radio and identify each item in the shipping container as listed below. If damage has occurred to the equipment during shipment, file a claim with the carrier immediately. The available options for the JAGUAR 725M Mobile Radio are covered in Table 1.
Figure 2 – Rear Angle View of Radio Figure 3 - Cables 8
Table 1 - JAGUAR 725M Mobile Radio Optional Accessories Option Description HBAN1L 800MHz ¼ Wave Whip Antenna HBCF9A Power Cable FRONT MOUNT HBCE5R Extended Option Accessory Cable REMOTE MOUNT HBCE5S Extended Option Control Cable HBCE5T Extended Option Accessory Cable DUAL CONTROL HBCE5Z Dual Control Cable, Remote 9.0m DUAL RADIO HBCE7A Dual Radio Cable, Remote 2.
PLANNING THE INSTALLATION Figure 4 provides an example of a typical mobile radio remote mount installation. Before starting, plan the radio installation carefully so that it will be: • safe for the operator and passengers, • convenient for the operator to use, • neat, • protected from water damage, • easy to service, • out of the way of auto mechanics, and • out of the way of passengers.
CAUTION WARNING Vehicular Electronics - Electronic fuel injection systems, electronic anti-skid braking systems, electronic cruise control systems, etc., are typical of the types of electronic devices which may be prone to malfunction due to the lack of protection from radio frequency energy present when a radio is transmitting. If the vehicle contains such equipment, consult the dealer to determine if such electronic equipment will perform normally when the radio is transmitting.
EQUIPMENT REQUIRED The equipment required for installing the JAGUAR 725M Mobile Radio is listed below: • Crimping tool for fuse holder • Electric drill for drilling mounting holes • Drills and circle cutters, as follows: ! No. 31 (1/8-inch) drill ! No. 27 (9/64-inch) drill ! 5/8-inch drill or circle cutter ! 3/4-inch circle cutter, hole saw or socket punch • Phillips and flat-blade screwdrivers • POZIDRIV® driver • No.
INSTALLATION RUNNING CABLES To assure the feasibility of the planned cable routings, it is suggested that the cables be run before mounting the radio. The JAGUAR 725M mobile radio may be installed as a Front Mount or a Remote Mount. The type of mount, the application and the options to be installed should be considered when planning the cable runs. Error! Reference source not found. through Figure 6 provide Interconnection Diagrams for typical installations. Error! Reference source not found.
Figure 5 – Front Mount Extended Option Accessory Interconnections Figure 6 – Remote Mount Extended Option Accessory Interconnections Power Cable The power cable (19B802622P3) consists of a red lead A+ and a black lead A- connected to a molded 2-pin power connector and supplied with ring terminals (refer to Figure 7). To install the power cable: 1. Drill a 5/8-inch hole in the firewall for the cable run and insert the rubber grommet. Run the cable through this grommet to the battery location.
wire ends into the small openings at the end of each fuse holder section and crimp a fuse connector to each wire. Prepare the other end of the short wire in the same manner as in Step 2 of this procedure and connect to the positive (+) terminal of the battery. Do not install the fuse holder until the installation is completed and all connections have been checked. NOTE Power Cable 19B802622P3 is used only with radios with 50 watts or less RF power output.
(19B802554, Sh.2, Rev. 23) Figure 8 - Front Mount Extended Option Accessory Cable CA101288V2 Remote Mount The Remote Mount Extended Option Accessory Cable, at one end, consists of the extended option plug (P4), the basic accessories connector (P3), and the speaker connector (P2). At the other end is the plug P1.
will connect to the Option Connector (OPT) which is mounted on the back of the Radio Interface Adapter (RIA). See Figure 9. (19B802554, Sh.6, Rev.
NOTE NOTE The radio, as shipped from the factory, has the "ignition sense" feature disabled. As such the radio will be powered ON or OFF as determined by the front panel ON/OFF/VOLUME control only (assuming A+ and A- are connected). If it is desired to enable the "ignition sense" feature, open the top cover of the radio and remove the shield from logic PWB. Slide switch SW601 from position 3-2 to 1-2. Replace shield and top cover. Be sure to apply correct torque to screws holding top cover in place.
CAUTION Certain problems may be encountered when accessory equipment is connected to the ignition or accessory lines of the vehicle, where these lines may have large filter capacitors and a leakage path present. If the radio does not turn off within a reasonable amount of time after the ignition is turned off, first try a different accessory or ignition sense pick up point in the vehicle.
(19B802554, Sh.4, Rev.
Figure 11 – Control Unit Mounting Bracket Installation SPEAKER The speaker kit includes the speaker, mounting bracket and connecting cable. Mount the speaker so it is directed to the operator but does not present a hazard in the event of an accident. The speaker may be mounted on the lower edge of the instrument panel, the firewall or above the windshield in some trucks. 1. Use the mounting bracket as a template for locating the mounting holes and mount the speaker as shown in Figure 12. 2.
Figure 12 – Speaker Mounting SIREN & LIGHT For instructions about installing the Federal Signal Corporation Siren & Light Kit, refer to the Federal Signal Corporation Installation Instructions (Federal Systems part number 255287B, rev. B or higher). Program the JAGUAR 725M mobile radio to work with the Federal Systems Siren & Light Kit, using the instructions outlined in the ProGrammer On-Line Help.
own ignition switch trigger line (red wire from 12 pin Molex connector on SS2000 siren box). Follow the SS2000 Federal Signal installation instructions to attach the red ignition line correctly. RADIO MOUNTING AND FINAL HOOK-UP Front Mount Typically the bracket shown in Figure 13 is used for Front Mount applications. The bracket can be mounted so that it is either above or below the radio for the user's convenience. The bracket pictured in Figure 11 can also be used for Remote Mount applications.
Figure 13 – Mounting Bracket Installation 6. Connect front mount accessory cable connector P2 to speaker cable connector. 7. Connect power cable to power connector on rear of radio unit and secure with the two captive screws to the radio unit. 8. Connect the microphone connector to the connector on the front panel and secure with the captive screw. Do not torque microphone connector screw greater than 2 in-lb. Alternatively, finger tight plus 1/4 turn is acceptable. NOTE 9.
Remote Mount Installation The bracket shown in Figure 14 is used for Remote Mounting. In some applications the bracket shown in Figure 13 can also be used for Remote Mounting.
bracket shown in Figure 14. 1. Using the bracket as a template, mark and drill the mounting holes using a No. 27 drill. Be sure to leave enough room at the rear of the radio unit for the cable connections. 2. Secure the mounting bracket using four 1/4"-14 x 3/4" sheet metal screws (use 1/4"-14 x 1" if needed.) The bracket can be used mounted so that it is either above or below the radio for the user's convenience. 3.
holes in side of radio. See Figure 14. 4. Secure radio to the bracket with two M4 x 10 mm socket head screws provided. 5. Connect antenna coaxial cable to antenna connector (TNC). 6. Connect remote control cable connector P1 to the ORCC connector on the radio unit and secure with the two captive screws. 7. Connect other end of remote control cable to the remote control cable connector (RCCC) on the remote control unit. 8.
(hookswitch, etc.). If connector P3 is not used, insulate and tie back to main cable. 9. Recheck all connections and cables. Insert fuse into transmit fuse assembly.
DUAL CONTROL UNITS The Dual Control feature can be configured for either front mount or for remote mount radio units. Each configuration provides for a Main Control Unit and an Auxiliary Control Unit. In the front mount configuration, the Main Control Unit is on the Radio Unit itself (see Fig. xx), with the Auxiliary Control Unit located in a convenient location.
JAGUAR 725M Options 2.
Keypad Files Keypad definition for Control Unit A CU ID Must be Control Unit A CU A Note that the Main Control Unit has ID “B” and the Auxiliary Control Unit has ID “A” in this configuration.
PRE-INSTALLATION PROGRAMMING PROCEDURE WITH PC PROGRAMMER - REMOTE MOUNT The Radio and Control Units must be programmed in a sequential procedure, in order to provide each Control Unit with the proper identification code. 1. Configure the JAGUAR 725M Remote Mount Radio with the PC ProGrammer Assembly, as shown in Figure 32, Step 1.
Network Options Dual Control Enable Audio Mode Active Switching Mode Independent Siren Light Controller Unit A Siren Light Connection Unit A Speaker Disable Multiple Radio Disable Program Radio Setup Mobile Options Push Button J725M Options Write System Keypad File Enable (System control unit) Write Scan Keypad File Enable (Scan control unit) Personality Name User’s personality file Radio Code ADI Code Radio ID Keypad File Keypad definiti
Figure 16 - J725M Dual Control Unit PC Programming Configuration Remote Mount 34
INSTALLATION INSTRUCTIONS FOR FRONT MOUNT DUAL CONTROL UNITS The Dual Control Unit feature is configured such that only one control unit can be used for Extended Option accessories. All Extended Option functions are only available at the Main Control Unit. 1. Referring to Figure 33, run the Dual Control Cable (19B802554P9) between locations for the Radio Unit and Auxiliary Control Unit. Be sure to locate the P2/P3 connector assembly at the Radio Unit. 2.
Parallel Audio Installation Requirements In special configurations that require both speakers to operate at the same time (simultaneous audio), install the speakers for parallel audio operation. Refer to Fig xx for the Parallel Audio Setup Installation. following steps to install parallel audio speakers: Perform the A. Use the two 8Ω speakers, part number 19A149590P12, in place of the two 4Ω speakers, part number 19A149590P11. B. Hardwire each speaker directly (without relays) as shown in Figure 33.
13. Check dual control operation, using operator’s manual as a test guide. In the PC programming software, make sure the “DUAL CONTROL SPEAKER is programmed ACTIVE LOW. Figure 17 - J725M Dual Control Unit Front Mount/Remote Mount Installation Configuration INSTALLATION INSTRUCTIONS FOR REMOTE MOUNT DUAL CONTROL UNITS 1. Referring to Figure 34, run the Remote Control Cable (CA101288V4) between locations for the Radio Unit and Main Control Unit. 2.
4. After installing the Main Control Unit in the normal fashion, connect the Remote Control Cable (P2) to the Main Control Unit, and tighten jackscrews. 5. After installing the auxiliary control unit in the normal fashion, connect the Dual Control Cable (P1) to the Auxiliary Control Unit, and tighten jackscrews. 6. Connect the Remote Mount Extended Option Accessory Cable (19B802554P6) to the Auxiliary Control Unit and the Main Control Unit.
of the relay. Connect connector to the accessory cable P2 (Refer to Figure 34). 12. Auxiliary Control Unit Speaker: Connect the lead nearest the speaker to Pin 87A of the relay. Connect the lead nearest the connector to Pin 30 of the relay. Connect the connector to accessory cable P2 (Refer to Figure 34). 13. For Each Relay: Connect a #18 AWG black wire between the relay, Pin 85 and accessory cable P3-1 (labeled “OUT2” on schematic diagrams in the service manual).
Figure 18 - JAGUAR 725M Dual Control Unit PC Programming Configuration Remote Mount 40
FIELD PROGRAMMING WITH PC PROGRAMMER – DUAL CONTROL UNITS Once installed, the JAGUAR 725M can be programmed through connector P5 on the various cable assemblies, CA101288V2, V4, and V10. Please note: Keyloading and Mobile Data functions are also available through the P5 connector on the cable assemblies mentioned above. Please follow the applicable instructions in the appropriate manuals for these applications.
Figure 19 – J725M Field Programming – Dual Control Unit Front Mount/Remote Mount Configuration 42
Field Programming Procedure for Remote Mount Dual Control Units The Radio and Control Units must be programmed in a sequential procedure in order to provide each Control Unit with the proper identification code. 1. Configure the JAGUAR 725M Remote Mount Radio with the PC ProGrammer Assembly as shown in Fig. Xx, Step 1 with CU #A disconnected.
Figure 20 - J725M Field Programming – Dual Control Unit Remote Mount/Remote Mount Configuration 44
(19B802554, Sh.7, Rev.
DUAL RADIO UNITS The Dual Radio feature can be configured either for two remote mount radio units or one front mount unit and one remote mount unit. In remote mount configurations the Control Unit is typically located in the vehicle cab, with the Radio Units located side-by-side in vehicle trunk. In front/remote mount configurations the front mount unit is located in the vehicle cab, with the remote mount unit located in a convenient location nearby.
Network Options Dual Control Disable Speaker Disable Multiple Radio Enable Radio Type Slave or Master Power Up Volume 5 Mute Time-Out 30.
3. Connect Microphone and Accessories. Refer to Accessory Installation Manual for proper connection of Accessories. 4. Connect Power Cable and Antenna, then install Master Radio Unit in mounting bracket. 5. Connect "IGN A+" lead, if option is desired. Be sure internal switch SW601 is set properly. Refer to NOTE on Page 20 of this manual for details. 6. After installing Slave Radio Unit in its mounting hardware, connect Dual Radio Cable (P1), and tighten jackscrews.
8. Connect Power Cable, and Antenna, then install Master Radio Unit in mounting bracket. 9. After installing Slave Radio Unit in its mounting hardware, connect Dual Radio Cable (P1), and tighten jackscrews. Be sure SW601 setting on Slave Radio Unit is same as for Master Radio Unit. Connect Power Cable and Antenna to Slave Radio. 10. Check Dual Radio operation, using operator's manual as test guide.
Figure 23 - J725M Dual Radio Remote Mount Installation Configuration Enter Field Programming with PC Programmer – Dual Radio Unit sections.
Figure 25 – Dual Radio Configuration – Front/Remote Mount (Step 2 – Program the Slave Unit) Figure 26 – Dual Radio Configuration – Remote/Remote Mount (Step 1 – Program the Master Unit) 51
Figure 27 – Dual Radio Configuration – Remote/Remote Mount (Step 2 – Program the Slave Unit) 52
(19B802554, Sh.8, Rev.
ANTENNA Installation instructions for the antenna are packaged with the antenna. The antenna must be installed in accordance with good engineering practice for optimum results. Typical Mobile Antenna Installation A permanent mount-type antenna should be located in the center of the roof or center of rear deck. Important Note: Rear deck mounting of an antenna is only applicable when the installation provides at least 20 centimeters (8 inches) between the antenna and occupants of the vehicle.
Warranty 55
M/A-COM 3315 Old Forest Road Lynchburg, Virginia 24501 1-800-528-7711 (Outside USA, 804-385-2400) Printed in U.S.A.
