DRILL PRESS MODEL G1199/G1200 INSTRUCTION MANUAL COPYRIGHT © 1990 BY GRIZZLY IMPORTS, INC. REG. #3176563 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY IMPORTS, INC. REVISED JUNE, 1996 PRINTED IN USA DISCONTINUED MACHINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTINUED. MACHINE CONFIGURATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED.
WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work.
Table Of Contents 1. 2. 3. 4. 5. 6. PAGE INTRODUCTION ........................................................................................................2 SAFETY RULES FOR ALL TOOLS ........................................................................3 UNPACKING............................................................................................................4 PIECE INVENTORY ................................................................................................4 CLEAN UP ...
SECTION 1: INTRODUCTION Grizzly Imports, Inc. is proud to offer the Model G1199/G1200 Drill Press. This drill press is a part of Grizzly’s growing family of fine woodworking and metalworking machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation. Most importantly, we stand behind our machines. We have two excellent regional service departments at your disposal should the need arise.
Safety Rules For All Tools 1. KNOW YOUR POWER TOOL. Read the owner’s manual carefully. Learn the tool’s applications and limitations, as well as its particular hazards. 2. KEEP ALL GUARDS IN PLACE and in working order. 3. GROUND ALL TOOLS. If an adapter is used to accommodate a two-prong receptacle, the adapter plug must be attached to a known ground. Never remove the grounding prong. 4. 5. 6. 7. REMOVE ADJUSTING KEYS AND WRENCHES.
Unpacking Piece Inventory The Model G1199/G1200 Drill press is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you’ve signed for delivery, please call Customer Service immediately for advice. After all the parts have been removed from the carton, you should have: • Working Table • Column • Base • Head Stock Assembly • Drill Chuck and Arbor • Crank Handle • Column Lock Handle • Handle Bar (3) • Hex Bolt M10 - 1.
Clean up The column and other unpainted parts of the Model G1199/G1200 are coated with a waxy oil that protects them from corrosion during shipment. Remove the protective coating with mineral spirits and paper towels. Do not use gasoline or other petroleum based solvents because of their extremely low flash points. Do not use chlorinebased solvents – if you happen to splash some onto a painted surface, you’ll ruin the finish. Site Considerations 1.
Circuit Requirements The motor supplied with the G1199/G1200 is a 110V single-voltage motor, prewired for 110V. Under normal use, the motor draws approximately 9 amps @ 110V. We recommend using a 15 amp circuit breaker or a 15 amp slow blow fuse for 110V operation. This should be satisfactory for normal use, while preventing motor damage from high heat caused by overload. If frequent circuit failures occur when using the drill press, contact our service department or your local electrical contractor.
SECTION 2: ASSEMBLY Beginning Assembly Base/Column Most of the Drill Press has been pre-assembled at the factory. The few remaining pieces should go together quickly and easily. Assembly is straight forward and with just a few tools you can do the entire job quickly and easily. This manual is written for the G1199/G1200 model. The only difference between the two regarding assembly is the length of the column. 1. Place the base on the floor (if G1200) or on a suitable bench (if G1199).
3. Insert the worm pinion inside the table bracket and attach the crank handle by tightening the setscrew. Figure 3. 5. Slide the rack ring down the column until it fits over the beveled section at the top of the rack. Tighten the setscrew in the rack ring leaving enough slack between the rack and the rack ring to allow the rack to move freely around the column. Figure 5. Do not over-tighten or you may crack the rack ring casting. worm pinion 6.
Table HANDLES 1. Place the table into the hole in the table bracket and secure with the handle. Figure 6. Screw the three handle bars into the tapped holes in the handle body. Figure 8. Figure 6. Installing the table. 2. Turn the crank handle to be sure the worm pinion engages the teeth on the rack and moves the bracket up and down. Figure 7. CAUTION: Never use the drill press with either table lock loose. Figure 8. Handles installed. Figure 7.
Drill Chuck 1. Thoroughly clean all of the shipping oil or cosmolene from both ends of the arbor, inside the drill chuck and the drill press spindle. Use mineral spirits and a rag. The Drill Press chuck and arbor must be mounted in the drill press spindle. The arbor has a #6 Jacobs Taper on one end and a #2 Morse Taper on the other. The #6 Jacobs Taper fits into the drill chuck and the #2 Morse Taper fits in the drill press spindle.
SECTION 3: ADJUSTMENTS Speed Change Remember to disconnect the drill press from the power source before attempting any adjustments. 1. To change speed, loosen the two lock knobs, one on either side of the head. Figure 10. 2. Turn the cam lever so the motor pulley moves toward the center pulley. Figure 10. 3. Select the proper speed by referring to the chart inside the pulley cover. Move the belts into the corresponding position for the selected speed. Figure 11. Figure 10. 4.
Spindle Adjustments Table Adjustments To stop the vertical travel of the drill bit at a desired depth, loosen the scale set knob located on the feed shaft assembly, rotate the handles to the desired depth and tighten the scale set knob. Figure 12. 1. To adjust the table up or down, loosen the column lock handle and turn the crank handle to the desired height. Re-tighten the column lock handle. Figure 13. To hold a stationary depth, loosen the scale set knob and rotate the feed shaft to its lowest point.
Chuck Removal 1. Adjust the stationary depth to three inches (see depth setting instructions). 2. Rotate the spindle manually and line up the internal spindle slot with the slot on the side of the quill. The end of the drill chuck (the tang) should be visible through the slot at this point. Figure 14. 4. To tilt the table, loosen the pivot bolt and remove the locator pin (Figure 15). This is done by tightening the nut until the pin is extracted from its hole.
SECTION 4: OPERATIONS Safety Rules • The workpiece must be held securely in place using a drill press vise or clamp. Now that your drill press is assembled and in place, you are ready to begin using it. Your new drill press is a simple piece of equipment to set up and operate. It is a versatile tool that can be used to perform many different operations such as: Drilling, Boring, Sanding, Mortising and Shaping. • Never use a bit with a tapered shank or square bit in a drill chuck.
Test Run Drill Changes Once the assembly is complete and the adjustments are done to your satisfaction, you are ready to test the machine. To insert or change a bit, care must be taken to secure the bit firmly in place. When changing bits, proceed as follows: Turn on the power supply at the main panel. Press the START button. Make sure that your finger is poised on the STOP button, just in case there’s a problem. The drill press should run smoothly, with little or no vibration or rubbing noises.
Drill Speed Drilling Metal The best speed to use in any drill press operation is determined by; material, size of drill bit, type of drill bit or cutter and quality of cut desired. The smaller the drill bit, the greater the speed. In soft materials, the speed should be higher than for hard materials. Refer to the chart on Page 25. When drilling metal, use clamps to hold the workpiece securely in place. The workpiece should never be held in place by bare hands.
Drilling Wood Mortise Attachment Twist bits, which are intended for metal, may also be used for boring holes in wood. Machine spur bits are generally preferred, they cut a square bottomed hole and are designed for removal of wood chips. Do not use hand bits which have a screw tip; at drill press speeds they turn into the wood too fast and tend to lift the workpiece off the table and spin it. The optional Grizzly G1083 Mortise Attachment was specifically designed to fit the G1199/G1200 Drill Presses.
SECTION 5: MAINTENANCE General Lubrication Make a habit of inspecting your drill press each time you use it. Check for the following conditions and repair or replace when necessary. Shielded and pre-lubricated ball bearings require no lubrication for the life of the bearings. In a continuous-use environment, expect the bearings to last for several years. With intermittent use, bearings can be expected to last much longer. All bearings are standard sizes and can be easily replaced. 1.
SECTION 6: CLOSURE The following pages contain parts diagram, parts list, general machine data, trouble shooting guide and Warranty/Return information for your Model G1199/G1200 Drill Press. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call the appropriate regional Service Department. Our trained service technicians will be glad to help you.
99 93 92 91 69 70 99 90 81 79 65 68 66 67 66 68 95 96 98 85 28 86 89 74 27 32A 84 36 76 83 87 32B 33 31 30 26 53 78 77 100 29 49 52 51 55 54 26 25 82 47 18 38 42 23 48 17 44 41 24 19 6 43 7 8 45 9 10 11 37 39 48 16 46 21 22 12 59 75 35 34 88 64 63 62 61 57 56 80 14 20 13 15 4 5 3 2 58 71 1 72 73 -20- G1199/G1200 Drill Press
REF PART # 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32A 32B 33 34 35 36 37 38 39 41 42 43 44 45 46 47 48 49 51 51A 52 53 54 P1199001 P1199002 P1199004 PB31M P1199006 P1199007 P1199008 P1199009 P1199010 PSS01M P1199012 P1199013 P1199014 PN05 P1199016 P1199017 P1183108 P1199019 P1199020 P1199021 P4008022 P4008023 PSS03M P1199025 PSS13M P1199027 PB02M P1199029 P1199030 PB03M P1199032A P1199032B P1199033 P1199034 PLW05M PN09M P1199037 P1199038 PRP24M P1199041 P1199042
MACHINE DATA GRIZZLY MODEL G1199 & G1200 DRILL PRESS Design Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Bench Model/Floor Model Overall Dimensions Table Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12" Round Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40"/60" Overall Width . . . . . . . . . . . . . . . . . . . . . . . . . . .
TROUBLESHOOTING WARNING: For your own safety, turn the switch off and disconnect power source before troubleshooting. Trouble Probable Cause Remedy Noisy operation 1. 2. Incorrect belt tension Dry spindle 1. 2. 3. Loose spindle pulley or motor pulley 3. 1. Incorrect speed 1. 2. Chips clogging hole 2. 3. 4. 5. 6. Dull bit Feeding too slow Bit not lubricated Bit running backwards 3. 4. 5. 6.
WARRANTY AND RETURNS Grizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
Recommended RPM Drill Cast Diameter Iron 1 ⁄8" 3 ⁄16" 1 ⁄4" 5 ⁄16" 3 ⁄8" 7 ⁄16" 1 ⁄2" 9 ⁄16" 5 ⁄8" 3 ⁄4" 7 ⁄8" 1" 11⁄8" 11⁄4" G1199/G1200 Drill Press 1900 1550 990 650 600 510 510 390 390 340 250 — — — Steel Aluminum Wood 2620 1620 1350 990 990 650 650 600 510 390 340 340 250 — 2620 2620 1550 1550 990 990 650 650 510 510 390 390 340 340 2620 2620 2620 1550 1550 990 990 990 650 350 510 510 390 390 -25-
-26- G1199/G1200 Drill Press 10 7 4 1 D C B A D C B A D C B A D C B A BELT: D-4, 2-2 4 3 2 1 RPM : 1900 BELT:D-4, 3-3 4 3 2 1 RPM : 990 BELT: B-2, 3-3 4 3 2 1 RPM : 510 BELT: A-1, 4-4 4 3 2 1 RPM :250 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 11 8 5 2 D C B A D C B A D C B A D C B A BELT: C-3, 1-1 4 3 2 1 RPM : 2620 BELT: C-3, 2-2 4 3 2 1 RPM : 1550 BELT: C-3, 4-4 4 3 2 1 RPM : 600 BELT: A-1,3-3 4 3 2 1 RPM :340 4 3 2 1 4 3 2 1 4 3 2 1 4 3 2 1 12 9 6 3 D C B A D
NOTES: G1199/G1200 Drill Press -27-