MODEL G0817 14" RESAW BANDSAW w/FOOT BRAKE OWNER'S MANUAL (For models manufactured since 05/16) COPYRIGHT © OCTOBER, 2016 BY GRIZZLY INDUSTRIAL, INC. REVISED MARCH, 2019 (JL) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #WK18234 PRINTED IN TAIWAN V2.03.
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use.
Table of Contents INTRODUCTION................................................ 2 Contact Info.................................................... 2 Manual Accuracy............................................ 2 Identification.................................................... 3 Controls & Components.................................. 4 Machine Data Sheet....................................... 7 SECTION 1: SAFETY........................................ 9 Safety Instructions for Machinery...................
INTRODUCTION Contact Info Manual Accuracy We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the serial number and manufacture date from the machine ID label. This will help us help you faster. We are proud to provide a high-quality owner’s manual with your new machine! Grizzly Technical Support 1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663 Email: techsupport@grizzly.
Identification Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
Controls & Components Fence & Miter Gauge D E F To reduce your risk of serious injury, read this entire manual BEFORE using machine. G Refer to Figures 1–10 and the following descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine. Figure 2. Fence and miter gauge controls.
Guide Post Blade Tension & Tracking O K H M N I Figure 6. Blade tension handwheel, tension scale, and tracking window. J Figure 4. Guide post controls. H. Guide Post Handwheel: Adjusts height of guide post above workpiece, using a rackand-pinion system. I. J. Guide Post w/Scale: Houses upper blade guides and support bearing, and shields operator from upper portion of blade.
Table Tilt Lower Wheel Adjustment S X T U V W Figure 8. Table tilt controls. S. Table Tilt Indicator: Shows table tilt angle. T. Table Tilt Lock Lever: Secures table tilt position on trunnion. Must be loosened before table tilt can be adjusted. Figure 9. Lower wheel adjustment controls. X. U. Trunnion w/Table Tilt Scale: Functions as a tilting base for table. Graduated in degrees from 5° left–45° right for setting bevel angle. V.
Machine Data Sheet MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0817 SUPER HEAVY‐DUTY 14" 2 HP RESAW BANDSAW WITH FOOT BRAKE Product Dimensions: Weight.............................................................................................................................................................. 319 lbs. Width (side-to-side) x Depth (front-to-back) x Height..................................................................
Blade Information Standard Blade Length............................................................................................................................ 120 in. Blade Width Range............................................................................................................................ 1/8–3/4 in. Type of Blade Guides........................................................................................................ Dual Roller Bearings Guide Post Adjustment Type..............
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating This Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts. HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material.
Additional Safety for Bandsaws Serious cuts, amputation, or death can occur from contact with the moving saw blade during operation or if blade breakage occurs. To reduce this risk, anyone operating this machine MUST completely heed the hazards and warnings below. HAND PLACEMENT. Placing hands or fingers in line with blade during operation may result in serious injury if hands slip or workpiece moves unexpectedly.
SECTION 2: POWER SUPPLY Availability Circuit Information Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
Grounding Requirements This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current. For 110V operation: This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (see following figure).
Converting Voltage to 220V 4. Connect wires as indicated in Figure 14. Secure wire connections with wire nuts, and wrap them with electrical tape so they will not vibrate loose during operation. To Switch Connect Wires with Nuts Here For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or electrical codes in your area. U V E CA Ground 1 4 The voltage conversion MUST be performed by an electrician or qualified service personnel.
SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.
Inventory B The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. C If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. Figure 16. Box 1 inventory. If you cannot find an item on this list, check around/inside the machine and packaging materials.
Hardware Recognition Chart USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS. Flat Head Cap Screw 5mm 5mm Model G0817 (Mfd.
Cleanup The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean. Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
Site Considerations Weight Load Physical Environment Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Lifting & Placing HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine. Using Forklift & Wood Blocks 1. Use forklift to move crate to prepared location, then remove crate from shipping pallet. 2. Unbolt bandsaw from pallet. 3. Carefully place forklift forks under bandsaw head.
Anchoring to Floor Assembly Number of Mounting Holes............................. 4 Diameter of Mounting Hardware.................. 3 ⁄ 8" The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to Needed for Setup and gather all listed items. To ensure the assembly process goes smoothly, first clean any parts that are covered or coated in heavy-duty rust preventative (if applicable).
4. Secure table to trunnion using (4) M8-1.25 x 25 hex bolts, (4) 8mm lock washers, and (4) 8mm flat washers (see Figure 26). 7. Install fence support using (2) M6-1 x 12 cap screws and 6mm flat washers (see Figure 28). Fence Support x2 x4 Figure 28. Installing fence support. Figure 26. Table to trunnion mounting hardware installed. 5. Install table insert (see Figure 27). 6. Install table gap screw assembly, secure with (1) M8-1.
10. Install adjustable handle onto fence base with (1) 8mm flat washer, and thread into fence base guide plate (see Figure 31). Flat Washer 8mm Fence Base Guide Plate 12. Mount fence face to fence base, sliding T-channel (see Figures 33–34) around fence base guide plate (see Figure 31). — For normal workpieces, mount fence in vertical position, as shown in Figure 33, then rotate fence base lock lever to secure.
Dust Collection To connect dust collection system to machine: 1. Fit a 4" dust hose over each dust port, and secure them in place with hose clamps (see Figure 35). This machine creates a lot of wood chips/ dust during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust-collection system.
Adjustment Overview Bandsaw wheels are either flat or crowned and both shapes track differently. This bandsaw has crowned wheels. As the wheels spin, a properly tracking blade naturally tracks at the center of the wheel (see Figure 36). The bandsaw is one of the most versatile woodworking machines. However, it has multiple components that must be properly adjusted for the best cutting results.
To adjust blade tracking: 1. DISCONNECT MACHINE FROM POWER! 2. Adjust upper and lower blade guides away from blade, and raise upper guides approximately 2⁄3 of the way up (refer to Adjusting Blade Guide Bearings on Page 32 for detailed instructions). Note: When adjusting the blade tracking for the test run in this procedure, the blade must have approximately the same amount of tension as when under operating conditions.
Test Run 4. Insert key into Master Power Key Switch, then rotate switch to "1" position (see Figure 40). This turns incoming power ON. Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly. 5. Twist Emergency Stop button clockwise until it springs out (see Figure 40). This resets switch so machine can start.
9. Repeat Steps 5–6 to turn machine ON. 10. Allow motor to reach full speed, then step on foot brake pedal (see Figure 41). Blade should stop moving and motor should turn OFF. Foot Brake Pedal Tensioning Blade A properly tensioned blade is essential for making accurate cuts, maximizing blade life, and making other bandsaw adjustments.
The Flutter Method The Deflection Method Using the flutter method, you intentionally loosen the blade until it just passes the point of being too loose (when it begins to flutter). Then you gradually tighten the blade until proper tension is reached. The deflection method is much more subjective than the flutter method. Each blade will deflect differently and every user will determine what "moderate pressure" means. The following are general guidelines for tensioning the blade with this method.
Fine Tune Tracking During setup, the blade was tracked without the machine connected to power (refer to Page 25). In this procedure, the bandsaw is turned ON to perform fine tuning of the tracking. Make small changes with the blade tracking knob as you monitor the effect on the blade tracking. To fine tune blade tracking: 1. Close wheel covers and turn bandsaw ON. 2. Observe blade tracking path through clear tracking window on right edge of bandsaw (see Figures 42–43). 3.
Adjusting Blade Support Bearings 3. Position support bearing approximately 0.016" away from back of blade, as illustrated in Figure 45. Note: The main purpose of this adjustment is to prevent the blade from being pushed backward far enough that the blade guides will contact (and ruin) the "tooth set" of the blade during cutting operations. The support bearings are positioned behind the blade near the blade guides and prevent the blade from pushing backward during cutting operations.
Adjusting Blade Guide Bearings The blade guide bearings can be adjusted leftto-right, as well as front-to-back, relative to the blade. Properly adjusted blade guide bearings provide side-to-side support, from just behind the gullets to the back of the blade, to help keep the blade straight while cutting. There are blade guide bearings on the upper and lower blade guide assemblies. Both adjust in the same manner. The following instructions refer to the upper guide bearings.
3. Installing "Euro-Style" Roller-Disc Guides Loosen both guide bearing adjustment cap screws (see Figure 49), then position guide bearings so they are close to—but not quite touching—sides of blade. Note: When the blade guide bearings are properly adjusted, they should only rotate during cutting operations, or when the blade is deflected to the left or right (see Figure 50). Guide Bearing Adjustment Cap Screws Figure 49.
3. Loosen two cap screws on guide post that secure upper blade guide assembly, remove upper blade guide assembly, and replace it with upper "Euro-style" roller-disc guide assembly (see Figure 52). Cap Screws The "Euro-style" roller-discs (see Figure 54) can be adjusted left to right, as well as front to back, relative to the blade. Properly adjusted roller-discs provide side-to-side support, from just behind the gullets to the back of the blade, to help keep the blade straight while cutting.
To adjust "Euro-style" roller-discs: 1. DISCONNECT MACHINE FROM POWER! 2. Loosen guide block adjustment cap screw shown in Figure 55, then position roller-discs just behind blade gullets, as illustrated in Figure 56. Retighten cap screw to secure setting. Note: The roller-discs should be positioned behind the gullets at a distance equal to that of the support bearing behind the blade (see Figure 45 on Page 31).
3. Loosen both roller-disc adjustment thumb screws (see Figure 58), then position rollerdiscs so they are close to—but not quite touching—sides of blade. Note: When the roller-discs are properly adjusted, they should only contact the blade during cutting operations, or when the blade is deflected to the left or right. The discs may or may not rotate during operations.
5. Loosen trunnion bolts that secure table (see Figure 60). 3. Determine which trunnion is on low side of table, then remove two trunnion bolts (see Figure 60) from low trunnion. 4. Insert a shim, such as a thin washer, between table and low trunnion at each mounting location. 5. Re-install and tighten trunnion bolts, then repeat Step 2 to verify adjustment. Aligning Fence Trunnion Bolts (3 of 4) Figure 60. Location of trunnion bolts. 6.
3. Install fence next to miter slot (see Figure 62). To calibrate miter gauge: 4. Loosen four cap screws located to the left of fence face (see Figure 62). 1. DISCONNECT MACHINE FROM POWER! 2. Place one edge of square against face of miter gauge and other edge of square against blade side, as shown in Figure 63. Cap Screws Note: Make sure square does not go across a blade tooth when performing this step.
SECTION 4: OPERATIONS Operation Overview The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand. Due to the generic nature of this overview, it is not intended to be an instructional guide.
Workpiece Inspection Basic Functions of a Bandsaw A properly adjusted bandsaw can be safer to operate than most other saws and performs many types of cuts with ease and accuracy. It is capable of performing the following types of cuts: Straight Cuts • • • • • • Miters Angles Compound Angles Resawing Ripping Crosscutting Some workpieces are not safe to cut or may require modification before they are safe to cut.
Setting Upper Blade Guide Height When cutting, the blade guides must always be positioned so they just clear (no more than 1⁄4") the workpiece. The guide post, shown in Figure 64, allows the upper blade guide assembly to be quickly adjusted for height. Blade Selection Selecting the right blade requires a knowledge of the various blade characteristics to match the blade with the particular cutting operation.
Blade Dimensions • Length Range.................................... 120"–1201⁄ 2" Width Range.............................................. 1⁄ 8"– 3 ⁄4" Blade Length Measured by the blade circumference, blade lengths are specific to each bandsaw. They are determined by the wheel diameter and distance between the wheels. Blades will vary slightly even in the same length because of how they are welded. Refer to the Accessories section later in this manual for blade replacements from Grizzly.
Tooth Pitch Blade Material Measured as TPI (teeth per inch), tooth pitch determines the number of teeth. More teeth per inch (fine pitch) will cut slower, but smoother; while fewer teeth per inch (coarse pitch) will cut rougher, but faster. As a general rule, choose blades that will have at least three teeth in the material at all times. Use fine-pitched blades on harder woods and coarse-pitched blades on softer woods. Bandsaw blades must meet two requirements: flexibility and hardness.
Blade Selection Chart Use the blade selection chart below as a general guide when selecting a blade for your operation.
Blade Care & Break-In Blade Care A bandsaw blade is a thin piece of steel that is subjected to tremendous strain. You can obtain longer use from a bandsaw blade if you give it fair treatment and always use the appropriate feed rate for your operation. Be sure to select blades with the proper width, set, type, and pitch for each application. Using the wrong blade will produce unnecessary heat and shorten the life of the blade. A clean blade will perform much better than a dirty blade.
Changing Blade Disconnect bandsaw from power BEFORE changing blade. Serious personal injury could occur if machine is started during this procedure. LACERATION HAZARD! Bandsaw blades are sharp and difficult to handle. Wear heavy leather gloves while handling to reduce the risk of being cut. 4. Open upper and lower wheel covers and blade cover on guide post, then with gloved hands, slide blade off of both wheels. 5. Rotate blade 90˚ and slide it through slot in table to remove it. Installing Blade 1.
Tilting Table The table can be tilted from 5° left–45° right to make beveled cuts. A table tilt scale with pointer is provided on the trunnion, and a positive stop is provided for quickly returning the table back to 0° from a right-tilt setting (see Figure 73). Note: The tilt scale on the trunnion serves as a guide only. For more accurate results use a bevel gauge or protractor to set the desired table tilt relative to the blade.
Ripping Checking/Calibrating Positive Stop Tools Needed Qty Wrench or Socket 13mm.................................... 1 To check/calibrate positive stop: 1. Tilt table to approximately 10° right-tilt. 2. Set positive stop to up position (see Figure 74). 3. 4. "Ripping" means cutting with the grain of the wood stock. For plywood and other processed wood, ripping simply means cutting down the length of the workpiece. Beveled rip cuts may be performed by tilting the table.
Crosscutting Resawing Crosscutting is the process of cutting across the grain of wood. For plywood and other processed wood, crosscutting simply means cutting across the width of the material. Crosscuts can be 90° or angled using the miter gauge. Compound crosscuts are those where the miter is angled and the table tilted. "Resawing" means cutting the thickness of a board into two or more thinner boards (see Figure 78 for an example).
Cutting Curves Stacked Cuts When cutting curves, simultaneously feed and turn the stock carefully so the blade follows the layout line without twisting. If curves are sharp or tight, use a narrower blade with more TPI (teeth per inch) and make relief cuts to avoid having to back the workpiece away from the blade. One of the benefits of a bandsaw is its ability to cut multiple copies of a particular shape by stacking a number of workpieces together.
ACCESSORIES SECTION 5: ACCESSORIES Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. T27908—"Euro-Style" Roller-Disc Guides Convert your G0817 blade guides to "Euro-Style" with these easy-to-install upper and lower blade guide assemblies. Just loosen the screws that hold the old assemblies in place and swap them out with these replacements.
D2057A—Heavy-Duty Mobile Base This patented base is the most stable on the market with outrigger type supports. Adjusts from 20" x 201⁄2" to 291⁄2" x 291⁄2". 700 lb. capacity. Weighs 47 lbs. D2272—Tilting Roller Stand Adjusts from 26" to 44", 0º-45º. 150 lb. capacity. D2273—Single Roller Stand Adjusts from 26 5⁄8" to 45". 250 lb. capacity. D2274—5 Roller Stand Adjusts from 26" to 445⁄8". 250 lb. capacity. These super heavy-duty roller stands feature convenient hand knobs for fast height adjustment.
SECTION 6: MAINTENANCE To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, maintenance, or service. Schedule For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section. Daily Check: • Loose mounting bolts. • Worn or damaged saw blade. • Worn or damaged wires. • Check/clean wheel brush. • Clean/protect table surface. • Check lubrication points. • Any other unsafe condition.
Guide Post Rack 2. Lubrication Type......... GL2 Grease or Equivalent Amount..................................................Thin Coat Frequency........................................... As Needed Open upper wheel cover and look through top of wheel (see Figure 88). Look Through Here To lubricate guide post rack and pinion: 1. DISCONNECT MACHINE FROM POWER! 2. Lower guide post all the way. 3. Use a rag and mineral spirits to wipe off any grease and sawdust build-up on rack (see Figure 87).
SECTION 7: SERVICE Review the troubleshooting procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Motor & Electrical Symptom Possible Cause Possible Solution Machine does not start or a breaker trips immediately upon startup. 1. Emergency Stop button depressed/at fault. 2.
Motor & Electrical (Continued) Symptom Possible Cause Possible Solution Machine has vibration or noisy operation. 1. Motor or component loose. 1. Inspect/replace damaged bolts/nuts, and retighten with thread locking fluid. 2. Replace warped/bent/broken blade; replace/ resharpen dull blade (Page 46). 3. Inspect/replace belt(Page 59). 4. Fix/replace fan cover; replace loose/damaged fan. 5. Tighten/replace. 6. Re-align/replace shaft, pulley set screw, and key. 7.
Operating Machine (Continued) Symptom Possible Cause Possible Solution Finished workpieces are rough or show scoring. 1. Blade is overloaded and twists. 2. Blade TPI is too coarse. 1. Decrease feed rate; ensure proper TPI (Page 44). 2. Use correct blade for material and speed of cut (Page 41). 3. Adjust blade tension as required (Page 28). 4. Adjust blade tracking (Page 25). 5. Replace blade (Page 46). Table is hard to tilt. 1. Disengage table tilt lock lever (Page 47). 1.
Operating Machine (Continued) Symptom Possible Cause Possible Solution Gullets loaded with chips. 1. Excessive feed rate/pressure. 2. Blade TPI is too fine. 1. Reduce feed rate/pressure. 2. Install correct blade (Page 41). Backside of blade deformation/ cracking. 1. Excessive feed rate/pressure. 2. Blade tension too high. 3. Blade support bearing improperly adjusted. 1. Reduce feed rate/pressure. 2. Adjust blade tension (Page 28). 3. Properly adjust blade support bearing (Page 31).
Tensioning/ Replacing V-Belt 4. Check V-belt tension by applying moderate pressure between pulleys (see Figure 91). — If V-belt deflection is approximately 1⁄4", belt is correctly tensioned and no adjustment is necessary. — If deflection is not approximately 1⁄4", V-belt is not correctly tensioned. Proceed to Step 5. To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, maintenance, or service.
Replacing V-Belt 4. To replace the V-belt, you must remove the blade and the lower wheel. After re-installation, you must properly re-tension the V-belt. Loosen motor mount cap screw and lock lever (see Figure 94). 5. Use motor mount handle (see Figure 94) to raise motor all the way, completely detensioning V-belt, then retighten lock lever to secure motor in UP position. Tools Needed: Qty Hex Wrench 6mm................................................1 Hex Wrench 8mm...................................
Blade Lead To skew fence: 1. Bandsaw blades may wander off of the layout line when sawing, as shown in Figure 95. This is called blade lead. Blade lead is usually caused by excessive feed rate/pressure, a dull or abused blade, or improper blade tension. If your blade is sharp/undamaged, properly tensioned, and you still have blade lead, perform the following procedures. Blade Wandering Off Layout Line Layout Line Cut a straight and parallel wood board approximately 3⁄4" thick x 3" wide x 16" long.
Adjusting Wheel Brushes Adjusting QuickRelease Lever The lower wheel has brushes (see Figure 97) that are designed to sweep sawdust off the tire and blade during operation. In order to work properly, the brushes must make firm contact with the tire. The blade tension quick-release lever was adjusted at the factory for use with the pre-installed blade.
5. Rotate blade tension quick-release lever counterclockwise to down position to apply tension to blade. 6. Tighten tension adjustment screw (see Figure 98) until it contacts wheel block plate, then back it off 1-2 turns. 7. Retighten jam nut. 3. Place machinist's square on table next to right-hand side of guide post, as shown in Figure 99.
Checking/Adjusting Guide Post Parallel with Blade Front to Back 1. DISCONNECT MACHINE FROM POWER! 2. Loosen guide post lock knob, lower blade guide assembly all the way, then tighten lock knob. 3. Remove (2) M5-.8 x 10 cap screws and 5mm flat washers that secure guide post guard, then carefully remove guard (see Figures 101–102). Note: It helps to rotate guard counterclockwise while removing it. 4. Measure distance "A" between upper front face of guide post rack back of blade (see Figure 103). 5.
6. Loosen four cap screws shown in Figure 104. 7. — If guide post to blade distance is greater at bottom than at top, tighten two upper set screws shown in Figure 104 an equal amount until guide post is parallel with blade. — If guide post to blade distance is greater at top than at bottom, tighten two lower set screws shown in Figure 104 an equal amount until guide post is parallel with blade.
Aligning Wheels Bringing the wheel into alignment may require a combination of shimming a wheel and adjusting the position of the lower wheel shaft. The following adjustment was performed at the factory and should not need to be performed again unless there is a wheel alignment problem, or one or more wheels are replaced. Items Needed Qty 53" Long 2x4...................................................... 1 Hex Wrenches 4 & 6 mm..............................1 Ea Wrench 13mm................................
DISCONNECT MACHINE FROM POWER! 3. Remove blade (refer to Changing Blade on Page 46), remove table, then re-install and properly tension blade (refer to Tensioning Blade beginning on Page 28). 4. Place coplanarity gauge up against both wheels in positions shown in Figure 107. Make sure gauge fully extends across rims of both wheels. Coplanarity Gauge Gauge Positions Tracking Knob Adjustment Hub Wheels 5.
Shimming a Wheel When the wheels are parallel but not coplanar, one of the wheels must be shimmed out to bring it into the same plane as the other wheel. Tip: Standard washers work well for shimming the wheel because they can easily be stacked to get the desired height. To shim a wheel: 1. DISCONNECT MACHINE FROM POWER! 2. Adjust upper wheel tracking so that it is parallel with lower wheel. 3.
To adjust lower wheel shaft position: 1. DISCONNECT MACHINE FROM POWER! 2. Loosen jam nuts on lower wheel adjustment hub (see Figure 111). Adjustment Hub Top Tilt Side Tilt Side Tilt Calibrating Table Tilt Scale Pointer The table tilt scale pointer (see Figure 112) was calibrated at the factory. However, after prolonged use the pointer may shift, requiring adjustment. Note: The table tilt scale functions as a basic guide only.
3. Adjust table tilt (refer to Tilting Table, beginning on Page 47 for more information) until square rests flush and evenly against both table and blade side. Note: Make sure square does not go across a blade tooth when performing this step. 4. To replace brake shoe: 1. DISCONNECT MACHINE FROM POWER! 2. Remove lower wheel and V-belt (refer to Steps 1-6 in Replacing V-Belts on Page 60). 3.
SECTION 8: WIRING These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully. If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine.
Wiring Diagram 110V Neutral Hot 110 VAC 5-15 Plug Ground R S MAGNETIC SWITCH ASSEMBLY E CONTROL PANEL FOOT BRAKE LIMIT SWITCH 2 S R 1 22 KL7141 21 NO KEY SWITCH A1 YIAN KUANG YS-K1 L1/1 L2/3 L3/5 NO13 CONTACTOR SDE MA-18 22 21 C 1 NC15 T3/6 NO14 Ground T2/4 13 E NC16 T1/2 14 A2 ON BUTTON YIAN KUANG YS-F1-G 14 13 2 3 3 1/2 3/4 RESET AMP 5/6 18 U 15 22 E 12 96 SDE RA-20 12-18A 14 98 V 3 2 3 2 1 E E U V Ground START CAPACITOR 200MFD 250VAC 3 2 1
Wiring Diagram 220V Hot 220 VAC Hot R S 220 VAC G Ground 6-15 Plug (As Recommended) MAGNETIC SWITCH ASSEMBLY E CONTROL PANEL FOOT BRAKE LIMIT SWITCH S R 1 2 22 KL7141 21 NO KEY SWITCH A1 YIAN KUANG YS-K1 L1/1 L2/3 L3/5 NO7 14 13 22 21 C 1 CONTACTOR SDE MA-09 E T1/2 T2/4 T3/6 NO8 Ground ON BUTTON A2 YIAN KUANG YS-F1-G 14 13 2 3 3 1/2 3/4 RESET AMP 5/6 8 U V 6.
Electrical Component Wiring Photos 110V Wiring Connections Voltage Conversion Label Figure 116. Motor junction box wiring. Figure 119. Magnetic switch wiring 110V. Figure 117. Start and run capacitors. Figure 120. Magnetic switch wiring 220V. Figure 118. Control panel wiring. Figure 121. Foot brake limit switch. -74- READ ELECTRICAL SAFETY ON PAGE 71! Model G0817 (Mfd.
SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.
Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19-1 19-2 19-3 19-4 19-5 20 21 22 23 24 25 26 27 27-1 27-2 27-3 27-4 27-5 27-6 27-7 27-8 28 29 30 31 32 33 34 35 36 37 38 39 40 P0817001 P0817002 P0817003 P0817004 P0817005 P0817006 P0817007 P0817008 P0817009 P0817010 P0817011 P0817012 P0817013 P0817014 P0817015 P0817016 P0817017 P0817018 P0817019 P0817019-1 P0817019-2 P0817019-3 P0817019-4 P0817019-5 P0817020 P0817021 P0817022 P0817023 P0817
Main Parts List Continued REF PART # DESCRIPTION REF PART # DESCRIPTION 86 87 88 89 91 92 93 95 111 115 130 130-1 130-2 130-3 130-4 P0817086 P0817087 P0817088 P0817089 P0817091 P0817092 P0817093 P0817095 P0817111 P0817115 P0817130 P0817130-1 P0817130-2 P0817130-3 P0817130-4 BUTTON HD CAP SCR M8-1.25 X 20 STRAIN RELIEF PLATE TAP SCREW M4 X 8 MOTOR MOUNT PILLOW BLOCK LOCK WASHER 5MM MOTOR PULLEY POLY-V BELT 290J5 BLADE STORAGE COVER CAP SCREW M6-1 X 20 CAP SCREW M8-1.
Table, Trunnion, & Blade Guides 132 147 94 142 51 131 143-10 143-1 143-11 143-7 135 136 53 148 143-3 133 52 150 143-2 141 137 143-1 143 143-9 143-8 143-5 143-6 143-4 97 127 126 146-16 151 146-2 153 146-3 146-5 146-30 146-29 144 146-28 146-27 144-3 144-7 -78- 146-6 144-1 144-4 144-5 146-26 146-23 146-24 146-2 146-33 146-25 104 103 154 146-20 146-32 146-1 146 144-2 146-9 146-1 146-10 146-14 146-13 146-15 146-1 146-3 146-17 146-34 146-18 146-19 146-4 128 144-6 146
Table, Trunnion, & Blade Guides Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 51 52 53 94 97 98 103 104 126 127 128 131 132 133 135 136 137 138 139 140 141 142 143 143-1 143-2 143-3 143-4 143-5 143-6 143-7 143-8 143-9 143-10 143-11 144 144-1 144-2 144-3 144-4 144-5 144-6 P0817051 P0817052 P0817053 P0817094 P0817097 P0817098 P0817103 P0817104 P0817126 P0817127 P0817128 P0817131 P0817132 P0817133 P0817135 P0817136 P0817137 P0817138 P0817139 P0817140 P0817141 P0817142 P0817143 P0817143-1 P081
Fence 121-16 121-28 121-11 121-2 121-10 121-4 121-3 121-18 121-25 121-5 121-12 121-21 121-7 121-8 121-6 121-27 145-14 121-26 121-22 121-24 145-9 145-8 145-5 121 121-20 121-1 145-13 121-13 121-15 121-9 121-17 145-15 145-4 145-7 145-11 145 145-1 145-10 145-12 145-2 145-6 145-3 REF PART # DESCRIPTION REF PART # DESCRIPTION 121 121-1 121-2 121-3 121-4 121-5 121-6 121-7 121-8 121-9 121-10 121-11 121-12 121-13 121-15 121-16 121-17 121-18 121-20 121-21 121-22 P0817121 P0817121-1
Foot Brake 158 100 99 123 96 107 101 106 91 124 159 109 125 112 110 114 118 122 105 102 108 113 119 117 120 112 116 117 160 REF PART # DESCRIPTION REF PART # DESCRIPTION 91 96 99 100 101 102 105 106 107 108 109 110 112 113 LOCK WASHER 5MM LIMIT SWITCH KL7141 HEX NUT M4-.7 LIMIT SWITCH CORD 18G 2W 63" FLEXIBLE CONDUIT 1/2"ID X 43-1/2"L CORD BUSHING PHLP HD SCR M5-.8 X 8 CORD CLAMP 5/8" (PLASTIC) PHLP HD SCR M4-.
EYE/LUNG INJURY HAZARD! Always wear safety glasses and a respirator when using this machine. 212 • Scale= 1:1 (unless otherwise noted) Manufactured for Grizzly in Taiwan WARNING! grizzly.com *** S/N Only remove jammed cutoff pieces when blade is stopped. Use push stick or holding jig to cut small or narrow pieces. Disconnect power before changing blades or adjusting saw. Maintain adjustment of blade tension, tracking, and guides. Keep upper guide adjusted to just clear the workpiece.
WARRANTY CARD Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email _________________________________________________ Model # ____________________ Order # _______________________ Serial # __________________ The following information is given on a voluntary basis.
FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O.
WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.
