Instructions-Parts Color Change Kits 332455F EN To add optional color change function to ProMix® PD2K Electronic Proportioners. Kits include low or high pressure color/catalyst change valves and a Non-IS or IS control module. For professional use only. Important Safety Instructions Read all warnings and instructions in this manual and in your PD2K proportioner manual. Save these instructions. See page 4 for model part numbers and approvals information. PROVEN QUALITY. LEADING TECHNOLOGY.
Contents Related Manuals ................................................ 3 Models............................................................... 4 Non-Intrinsically Safe Kits ............................. 4 Intrinsically Safe Kits .................................... 6 Warnings ........................................................... 7 Important Isocyanate (ISO) Information ................ 10 Isocyanate Conditions .................................. 10 Material Self-ignition.............................
Related Manuals Related Manuals Manual No. Description Manual No.
Models Models Non-Intrinsically Safe Kits See the module identification label for product part number, maximum air working pressure, and approval information and certification. Figure 1 Non-Intrinsically Safe Color Change Control Module Label Kit No. Series Kit Description Maximum Air Working Pressure (Control Module) Maximum Fluid Working Pressure (Valves) Low Pressure Non-Circulating Color Change Kits 24R915 A 2 color or 2 catalyst 100 psi (0.7 MPa, 7.0 bar) 300 psi (2.068 MPa, 20.
Models Kit No. Series Kit Description Maximum Air Working Pressure (Control Module) Maximum Fluid Working Pressure (Valves) High Pressure Non-Circulating Color Change Kits 24R959 A 2 color or 2 catalyst 100 psi (0.7 MPa, 7.0 bar) 1500 psi (10.34 MPa, 103.4 bar) 24R960 A 4 color or 4 catalyst 100 psi (0.7 MPa, 7.0 bar) 1500 psi (10.34 MPa, 103.4 bar) 24R961 A 6 color 100 psi (0.7 MPa, 7.0 bar) 1500 psi (10.34 MPa, 103.4 bar) 24R962 A 8 color 100 psi (0.7 MPa, 7.0 bar) 1500 psi (10.
Models Intrinsically Safe Kits See the module identification label for product part number, maximum air working pressure, and approval information and certification. Figure 2 Intrinsically Safe Color Change Control Module Label 0359 Kit No. Series II 2 G Kit Description Maximum Air Working Pressure (Control Module) Maximum Fluid Working Pressure (Valves) Low Pressure Non-Circulating Color Change Kits 24T343 A 2 color or 2 catalyst 100 psi (0.7 MPa, 7.0 bar) 300 psi (2.068 MPa, 20.
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
Warnings INTRINSIC SAFETY WARNING Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regulations and the following safety requirements.
Warnings WARNING PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to: • Protective eyewear, and hearing protection. • Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer. EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury.
Important Isocyanate (ISO) Information Important Isocyanate (ISO) Information Isocyanates (ISO) are catalysts used in two component materials. Keep Components A and B Separate Isocyanate Conditions Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination: Spraying or dispensing materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates.
Important Isocyanate (ISO) Information Changing Materials NOTICE Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime. • When changing materials, flush the equipment multiple times to ensure it is thoroughly clean. • Always clean the fluid inlet strainers after flushing. • Check with your material manufacturer for chemical compatibility.
Setup the Modules Setup the Modules Setup Non-IS Control Modules NOTE: The PD2K System can use up to four pumps and six color change modules in the non-hazardous area. Use the following table to understand how many color change modules are needed for the number of pumps in your system, and which module should be associated to which pump. All Non-IS modules ship from the factory as Module 1 (Colors 1–8). Labels for Modules 2 through 6 are provided with the module kit.
Setup the Modules Configure each module according to its designated number, as follows: NOTICE Non-IS Control Module Switch Settings Control Module To avoid damaging the circuit boards, wear Part No. 112190 grounding strap on your wrist and ground appropriately. Module 1 To avoid electrical component damage, remove all system power before plugging any connectors. Module 2 1. Remove electrical power from the system. 2. Open the color change module.
Setup the Modules Non-IS Control Module 1 Inlet Manifold Non-IS Control Module 4 Outlet Manifold Inlet Manifold Outlet Manifold Solenoid Valve Solenoid Valve Solenoid Valve Solenoid Valve 1 Solvent 1 Dump 1 (Solvent)* 1 (Dump)* 2 Color 1 2 Color 1 2 Color 25 2 Color 25 3 Color 2 3 Color 2 3 Color 26 3 Color 26 4 Color 3 4 Color 3 4 Color 27 4 Color 27 5 Color 4 5 Color 4 5 Color 28 5 Color 28 6 Color 5 6 Color 5 6 Color 29 6 Color 29 7 Color 6 7
Setup the Modules Setup IS Control Modules NOTE: Two color change control modules may be installed in the hazardous area. The modules are labeled 7 or 8. An alternate label is provided with the module kit for Module 8 (Colors 13–30). Affix the label according to your system configuration. Configure each module according to its designated number, as follows: 3. For each module, set the switches to ON or OFF, as shown in the following table.
Setup the Modules IS Control Module 7 IS Control Module 8 Solenoid Valve Solenoid Valve 1 Color Solvent 1 Catalyst Solvent 2 Color 1 2 Catalyst 1 3 Color 2 3 Catalyst 2 4 Color 3 4 Catalyst 3 5 Color 4 5 Catalyst 4 6 Color 5 6 Color 9 7 Color 6 7 Color 10 8 Color 7 8 Color 11 9 Color 8 9 Color 12 16 Inlet Manifold Outlet Manifold Solenoid Valve Solenoid Valve 1 Color 13 1 Color 22 2 Color 14 2 Color 23 3 Color 15 3 Color 24 4 Color 16 4 Color 2
Installation Installation • To avoid electric shock, turn off power at the main circuit breaker before opening the enclosure. • All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations. • Do not substitute or modify system components as this may impair intrinsic safety. • Do not install equipment approved only for non-hazardous location in a hazardous location. See the identification label for the intrinsic safety rating for your model. 3.
Installation Non-Hazardous Location NOTE: Non-IS color change control modules provide control for the pump’s inlet and outlet color/catalyst change valves. Depending on the number of valves in the system, as many as six control modules may be installed in the non-hazardous location. of the previous color control module to J7 of the next control module. 8. Replace the cover of the PD2K electrical control box before turning on power to the system. 1.
Installation Notes 332455F 19
Installation Hazardous Location NOTE: IS color change control modules provide control for color/catalyst change valves located in the hazardous location. A maximum of two IS control modules may be installed in the hazardous location. See IS Color Change Control Modules, page 62 for a list of modules approved for installation in a hazardous location. 3. Connect the hazardous location cable (C1) to J7 on the color control module (108). NOTICE To avoid damaging the circuit boards, wear Part No.
Installation 5. Mount a second color control module as described in Mounting the Color Change Control Module, page 17. Connect the supplied hazardous location cable (C2) from J11 on the first color control module to J7 on the second module. 6. Replace the cover of the PD2K electrical control box before turning on power to the system. Install the Valve Manifolds 2. Install the inlet and outlet valve manifolds (102) on the mounting bracket (101) with four screws (104), washers (105), and nuts (106).
Installation Notes 22 332455F
Installation Install the Back Pressure Regulator (High Pressure Systems Only) NOTE: The back pressure regulator is required on high pressure systems to prevent the system’s feed pumps from overdriving the dosing pumps during color change pump flush and color fill operations. Adjust the back pressure during the dump process to be approximately 75% of the supply pressure from the feed pumps, but never more than 300 psi (2.1 MPa, 21 bar) less than the supply pressure.
Installation Connect the Fluid Lines Connect Non-Circulating Fluid Lines NOTE: There can be only one solvent valve (S) and one dump valve (D) per pump. NOTE: On high pressure systems, see Install the Back Pressure Regulator (High Pressure Systems Only), page 23. 1. Use the top valve of the inlet valve stack as the solvent valve (S). Connect a solvent supply line to the 1/4 npt(m) solvent valve inlet on the color and catalyst valve stacks. INLET COLOR VALVE STACK 2.
Installation 6. Connect a dedicated gun supply line for each color to the corresponding color valve fitting (C1, C2, etc.) on the outlet color valve stack. Connect the other end of this line to the A side of the mix manifold at the gun. 7. Connect the supply line for each catalyst to the corresponding catalyst valve fitting on the inlet catalyst valve stack. 8. Connect a supply line from the bottom fitting of the inlet catalyst valve stack to the inlet manifold of the material B dosing pump. 9.
Installation Connect Circulating Fluid Lines Circulation valves enable constant circulation of a color when that color is not being sprayed: return line (H) to the shutoff valve, to circulate the color back to the color supply (A). • When a color valve is closed, the system bypasses the dosing pump by directing that color from the inlet color valve to the outlet color valve through a circulation line, then to a Y fitting at the mix manifold, then back to the color supply.
Installation Fluid Flow Schematic Diagram in Circulating Mode (Pump Not Shown for Clarity) KEY KEY A Color supply E Fluid shutoff valve B Inlet color stack F Mix manifold C Outlet color stack G Spray gun D Y fitting at mix manifold A port H Return line to fluid supply 332455F 27
Installation Install an Expansion Kit 6. Install the valves as follows: Expansion Kits are available to add valves or manifolds to your system. See Expansion Kits, page 64 for available kits. 1. Remove electrical power from the system. 2. Relieve pressure as described in your PD2K Operation Manual. 3. Open the control module cover. Install the solenoid(s) and air fitting(s) at the appropriate position(s) in the solenoid manifold. See Setup the Modules, page 12.
Installation Install an Expansion Kit (Low Pressure Valve Manifold Shown) Non-Circulating Circulating 332455F 29
Troubleshooting Troubleshooting NOTE: Check all possible remedies before disassembling the system. Color Change Solenoid Valves NOTE: Refer to Electrical Schematics, page 34. If the color change valves are not turning on or off correctly, it could be caused by one of the following. Cause Solution 1. Air regulator pressure set too high or too low. Check that air pressure is at least 85 psi (0.6 MPa, 6.0 bar). Do not go above 100 psi (0.7 MPa, 7.0 bar). 2.
Troubleshooting Cause Solution 4. Control board or cable failure. If there is no voltage across the pins on the board or it is less than 9 Vdc, check LEDs D8, D9, and D10. If they are lit and functioning properly, or other solenoids in the module are working properly, replace the color change board. If D9 is not lit: • Verify the condition of the fuse (F1) and replace if necessary. See Replace the Color Change Board Fuse, page 42. • Check if the cable is disconnected or damaged.
Troubleshooting Color Change Board NOTICE To avoid damaging the circuit boards, wear Part No. 112190 grounding strap on your wrist and ground appropriately. To avoid electrical component damage, remove all system power before plugging any connectors.
Troubleshooting Color Change Board Diagnostics Component or Indicator Description Diagnosis D8 LED (green) Blinks (heartbeat) during normal operation. D9 LED (green) Turns on when power is supplied to the board. D10 LED (yellow) Turns on when board is communicating with electronic control. D27–D39, D41, D43–D46 LED (green) Turn on when a signal is sent to actuate the related solenoid valve. F1 Fuse, 0.
Electrical Schematics Electrical Schematics NOTE: The electrical schematic illustrates all possible wiring expansions in a ProMix PD2K system. Some components shown are not included with all systems. NOTE: See Optional Cables and Modules, page 40, for a list of cable options. FAN (24P658) ENCODER AND MOTOR (16P036, 16P037) WIRE HARNESS (24P684, 24P685) PUMP OUTLET TRANSDUCER (16P289, 16P290) MAC SERIES 46 SOLENOID (16P812) PUMP V/P FOR FLUID REG.
Electrical Schematics CONTINUED ON PAGE 3 CONTINUED ON PAGE 3 (NON IS) (IS) 3 (24M485) UNUSED UNUSED SOLVENT CUTOFF BARRIER BOARD (248192) UNUSED 8 3 1 2 3 4 5 6 7 8 9 10 11 12 5 (121227) GCA MODULE EFCM (24N913) PWR (RED) SIG (WHITE) COM (BLACK) SHIELD/GRN SOLVENT METER (258718) RED WIRE (065161) +12VDC COM UNUSED UNUSED +12VDC COM +12VDC COM UNUSED GROUND BAR BLACK WIRE (065159) 1 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 4 25 PIN D-SUB CABLE (16T659) 24
Electrical Schematics GUN TRIGGER INPUTS SIG COM SIG COM SIG COM SIG COM SIG COM SIG COM 7 1 2 3 4 5 6 7 8 9 10 11 12 FLOW RATE ANALOG IN 1 FLOW RATE ANALOG COMMON 1 FLOW RATE ANALOG IN 2 FLOW RATE ANALOG COMMON 2 FLOW RATE ANALOG IN 3 FLOW RATE ANALOG COMMON 3 FLOW RATE ANALOG IN 4 FLOW RATE ANALOG COMMON 4 UNUSED UNUSED UNUSED UNUSED 9 1 2 3 4 5 6 GCA MODULE EFCM (24N913) 3 4 LIGHT TOWER (15X472) 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 1 BREAKOUT MODULE PUMP 3 (24N
Electrical Schematics FROM CAN IS BOARD (24M485) ON PAGE 2 FROM CAN IS BOARD (24M485) ON PAGE 2 2 CABLE (15V206) MANIFOLD FLUSH COLOR 1 COLOR 2 COLOR 3 COLOR 4 COLOR 5 COLOR 6 COLOR 7 COLOR 8 +12VDC COM +12VDC COM +12VDC COM 1 2 3 4 5 6 +12VDC COM +12VDC COM +12VDC COM 1 2 3 4 5 6 +12VDC COM +12VDC COM +12VDC COM 1 2 3 4 5 6 12 34 5 COLOR CHANGE MODULE 1 (COLORS 1 THRU 8) J8 J9 1 2 3 4 5 6 +12VDC COM +12VDC COM +12VDC COM J16 1 2 3 4 5 6 +12VDC COM +12VDC COM +12VDC COM J10 1 2 3 4 5 6
Electrical Schematics MANIFOLD FLUSH CATALYST 3 CATALYST 4 +12VDC COM +12VDC COM +12VDC COM 1 2 3 4 5 6 UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED 1 2 3 4 5 6 UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED 1 2 3 4 5 6 CATALYST CHANGE MODULE 6 (CATALYST 3 THRU 4) J8 J9 1 2 3 4 5 6 +12VDC COM +12VDC COM +12VDC COM J16 1 2 3 4 5 6 UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED J10 1 2 3 4 5 6 UNUSED UNUSED UNUSED UNUSED UNUSED UNUSED 6 J15 J14 MANIFOLD DUMP CATALYST 3 CATALYST 4 2 CABLE (15V206)
Electrical Schematics FROM CAN IS BOARD (24M485) ON PAGE 2 NON-HAZARDOUS LOCATION HAZARDOUS LOCATION MANIFOLD COLOR FLUSH COLOR 1 COLOR 2 COLOR 3 COLOR 4 COLOR 5 COLOR 6 COLOR 7 COLOR 8 12 34 5 COLOR CHANGE MODULE 7 (COLORS 33 THRU 40) +12VDC COM +12VDC COM +12VDC COM 1 2 3 4 5 6 J8 +12VDC COM +12VDC COM +12VDC COM 1 2 3 4 5 6 J15 +12VDC COM +12VDC COM +12VDC COM 1 2 3 4 5 6 J9 1 2 3 4 5 6 +12VDC COM +12VDC COM +12VDC COM J16 1 2 3 4 5 6 +12VDC COM +12VDC COM +12VDC COM 1 2 3 4 5 6 +12VD
Electrical Schematics Optional Cables and Modules NOTE: The total length of all cable used in the system must not exceed 150 ft (45 m). See the Electrical Schematics, page 34. M12 CAN Cables, for Hazardous Locations CAN Cables, for Non-Hazardous Locations Only NOTE: The total length of cable used in the hazardous location must not exceed 120 ft (36 m). Cable Part No. Length ft (m) Cable Part No. Length ft (m) 125306 1.0 (0.3) 16V423 2.0 (0.6) 123422 1.3 (0.4) 16V424 3.0 (1.0) 121000 1.6 (0.
Repair Repair • To avoid electric shock, turn off power at the main circuit breaker before opening the control module. • All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations. • Do not substitute or modify system components as this may impair intrinsic safety. NOTICE To avoid damaging the circuit boards, wear Part No. 112190 grounding strap on your wrist and ground appropriately. Figure 22 Remove Retainer 3.
Repair Replace a Solenoid 1. Remove electrical power from the system. 2. Remove air supply pressure from the system. 3. Remove the color change module cover (304). 4. Disconnect the two solenoid wires from the color change board (302). See the color change board wiring diagrams in the Electrical Schematics, page 34. 5. Remove the solenoid (310) from the manifold (309). 6. Install the new solenoid. 7. Connect the two solenoid wires to the color change board (302).
Repair Replace the Color Change Board 3. Note where each cable is connected, then disconnect all cables from the color change board connectors. NOTICE To avoid damaging the circuit boards, wear Part No. 112190 grounding strap on your wrist and ground appropriately. To avoid electrical component damage, remove all system power before plugging any connectors. 1. Remove electrical power from the system. 4. Remove the seven mounting screws (303) and the board (302). 5. Install the new board.
Parts Parts Non-IS System Shown Detail of Back Pressure Regulator (High Pressure Outlet Stack only) 44 332455F
Parts Non-IS Color Change Kits Ref. No. Part No. Description Qty Ref. No. Part No. Description Qty 101 24U237 BRACKET, mounting 1 115 598095 ◆ 102 ◆ KIT, manifold, valve 2 TUBE; nylon; 5/32 in. (4 mm) OD 103 100157 SCREW, cap, hex head; 1/4–20 x 0.375 in. (10 mm) 4 120 222200 1 104 103195 SCREW, cap, hex head; 1/4–20 x 4.0 in.
Parts High Pressure Non-IS Kits Kit No. Kit Description Standard Valve Manifold Kits (102) [see High Pressure Valve Manifold Kits, page 55 for all available kits] Control Module Kit (108) [see Non-IS Color Change Control Modules, page 60 for parts] Tool (114) Tube Length (115) High Pressure Non-Circulating Color Change Kits 24R959 2 color or 2 catalyst 24T648 24T557 24U240 60 ft (18.3 m) 24R960 4 color or 4 catalyst 24T650 24T558 24U240 120 ft (36.
Parts IS Color Change Kits Ref. No. Part No. Description Qty Ref. No. Part No. Description Qty 101 24U237 BRACKET, mounting 1 108 ◆ KIT, module, control 1 102 ◆ KIT, manifold, valve; must be ordered separately. See Valve Manifolds, page 49 for available kits. 2 109 16V426 CABLE, CAN, intrinsically safe; 5–pin female; 10 ft (3.05 m) 1 103 100157 SCREW, cap, hex head; 1/4–20 x 0.375 in.
Parts High Pressure IS Kits Kit No. Kit Description Standard Valve Manifold Kits (102) [see High Pressure Valve Manifold Kits, page 55 for all available kits] Control Module Kit (108) [see IS Color Change Control Modules, page 62 for parts] Tool (114) Tube Length (115) High Pressure Non-Circulating Color Change Kits 24T351 2 color or 2 catalyst 24T648 (2) 24T571 24U240 60 ft (18.3 m) 24T353 4 color or 4 catalyst 24T648, 24T650 24T572 24U240 120 ft (36.
Parts Valve Manifolds Low Pressure Valve Manifold Kits Non-Circulating Valve Manifold Kits Circulating Valve Manifold Kits Kit No. Series Kit Description Kit No.
Parts Valve Manifold Kit Parts Non-Circulating Kits Circulating Kits 50 332455F
Parts Ref. No. Part No. Description Ref. No. Part No. Description 1 16P259 MANIFOLD 12 104893 O-RING; ptfe 2 111450 O-RING; chemically resistant 13 24T523 24T441 VALVE, for non-circulating kits; includes item 2 FITTING, fluid; 7/16–20 x 1/4 npt(m) 3 14 111328 24T442 VALVE, for circulating kits; includes item 2 CONNECTOR, tube; 10–32(m) x 5/32 in. (4 mm) OD tube 4 24R051 PLUG, cc valve 15 24T525 ROD, connecting; 3 in.
Parts Kit No.
Parts Low Pressure Circulating Valve Manifold Kit Part Quantities Kit No.
Parts Notes 54 332455F
Parts High Pressure Valve Manifold Kits Non-Circulating Valve Manifold Kits Circulating Valve Manifold Kits Kit No. Series Kit Description Kit No.
Parts Valve Manifold Kit Parts Non-Circulating Kits Circulating Kits 56 332455F
Parts Ref. No. Part No. Description Ref. No. Part No. Description 1 16N271 MANIFOLD, for circulating kits 12 104893 O-RING; ptfe 2 111450 O-RING; chemically resistant 13 24T523 24T581 VALVE, for non-circulating kits; includes item 2 FITTING, fluid; 7/16–20 x 1/4 npt(m) 3 14 111328 24T582 VALVE, for circulating kits; includes item 2 CONNECTOR, tube; 10–32(m) x 5/32 in.
Parts Kit No.
Parts High Pressure Circulating Valve Manifold Kit Part Quantities Kit No.
Parts Color Change Control Module Kits Non-IS Color Change Control Modules 60 332455F
Parts Ref. No. Part No. Description Qty Ref. No. Part No. Description Qty 301 16P855 PANEL 1 316 C06061 MUFFLER 2 302 24T566 BOARD, circuit 1 317 115671 1 302a 123690 FUSE; 125 mA 1 303 112324 SCREW, machine, pan head; 4–40 x 0.25 in. (6 mm) 6 FITTING, connector; 1/8 npt(m) x 1/4 in. (6 mm) OD tube 318 112698 2 304 24T562 COVER 1 ELBOW; 1/8 npt(m) x 1/4 in. (6 mm) OD tube 305 119162 CONNECTOR, 6–position ★ 319 590332 TUBE; polyethylene; 1/4 in.
Parts IS Color Change Control Modules 62 332455F
Parts Ref. No. Part No. Description Qty Ref. No. Part No. Description Qty 301 16U742 PANEL 1 317 115671 1 302 24T566 BOARD, circuit 1 302a 123690 FUSE; 125 mA 1 FITTING, connector; 1/8 npt(m) x 1/4 in. (6 mm) OD tube 303 112324 SCREW, machine, pan head; 4–40 x 0.25 in. (6 mm) 6 318 112698 ELBOW; 1/8 npt(m) x 1/4 in. (6 mm) OD tube 2 304 24U567 COVER 1 319 590332 TUBE; polyethylene; 1/4 in.
Parts Expansion Kits Non-IS Expansion Kits The following kits are available to add color valves in a non-IS area. See Install an Expansion Kit, page 28 for instructions. Low Pressure Expansion Kits High Pressure Expansion Kits Kit No. Kit Description Kit No. Kit Description 24T443 One non-circulating valve (replaces a plug). Includes valve, solenoid, fittings, and tubing. 24T584 One non-circulating valve (replaces a plug). Includes valve, solenoid, fittings, and tubing.
Parts IS Expansion Kits The following kits are available to add color valves in an IS area. See Install an Expansion Kit, page 28 for instructions. Low Pressure Expansion Kits High Pressure Expansion Kits Kit No. Kit Description Kit No. Kit Description 24T449 One non-circulating valve (replaces a plug). Includes valve, IS solenoid, fittings, and tubing. 24T712 One non-circulating valve (replaces a plug). Includes valve, IS solenoid, fittings, and tubing.
Dimensions Dimensions Figure 25 Non-IS Control Module A B C D E F 11.30 in. (1478 mm) 7.67 in. (195 mm) 9.8 in. (249 mm) 5.70 in. (145 mm) 0.31 in. (8 mm) 5.80 in. (147 mm) Figure 26 IS Control Module A B C D E F 16.57 in. (421 mm) 8.22 in. (209 mm) 15.07 in. (383 mm) 6.70 in. (170 mm) 0.31 in. (8 mm) 4.52 in.
Dimensions NOTE: Total height of valve stack = H + K + (J x number of manifold blocks in your stack). Figure 27 Manifold G H J K L M N P R S 0.24 in. (6 mm) 0.32 in. (8 mm) 0.28 in. (7 mm) 1/4 npt(m) 0.30 in. (7.6 mm) 0.28 in. (7 mm) 1/4 npt(m) Low Pressure Valve Manifolds 1.80 in. (46 mm) 0.48 in. (12 mm) 1.50 in. (38 mm) 0.64 in. (16 mm) 5.03 in. (128 mm) 3.35 in. (85 mm) High Pressure Valve Manifolds 2.00 in. (51 mm) 332455F 0.61 in. (15 mm) 1.66 in. (42 mm) 0.61 in.
Dimensions T U V 3.84 in. (98 mm) 11.44 in. (291 mm) 0.312 in.
Weights Weights Low Pressure Non-Circulating Valve Manifold Kits Low Pressure Circulating Valve Manifold Kits Kit No. lb grams Kit No. lb grams 24T457 1.90 863 24T487 2.01 912 24T458 2.82 1277 24T488 2.98 1351 24T459 2.80 1269 24T489 3.01 1366 24T460 3.71 1684 24T490 3.98 1805 24T461 3.69 1675 24T491 4.02 1821 24T462 4.61 2090 24T492 4.98 2260 24T463 4.59 2081 24T493 5.02 2276 24T464 5.50 2496 24T494 5.99 2715 24T465 5.48 2488 24T495 6.
Weights High Pressure Non-Circulating Valve Manifold Kits High Pressure Circulating Valve Manifold Kits Kit No. lb grams Kit No. lb grams 24T647 7.7 3503 24T677 7.7 3508 24T648 11.5 5210 24T678 11.5 5216 24T649 11.7 5329 24T679 11.8 5337 24T650 15.5 7036 24T680 15.5 7046 24T651 15.8 7154 24T681 15.8 7167 24T652 19.5 8861 24T682 19.6 8876 24T653 19.8 8980 24T683 19.8 8997 24T654 23.6 10687 24T684 23.6 10706 24T655 23.8 10806 24T685 23.
Weights Non-IS Color Change Control Modules Non-IS Color Change Control Modules Kit No. lb grams Kit No. lb grams 24T557 9.7 4386 24T571 9.1 4122 24T558 10.1 4576 24T572 9.4 4266 24T559 10.5 4766 24T573 9.7 4409 24T560 10.9 4956 24T574 10.
Notes Notes 72 332455F
Technical Data Technical Data U.S. Metric Low pressure kits 300 psi 2.1 MPa, 21 bar High pressure kits 1500 psi 10.5 MPa, 105 bar 100 psi 0.7 MPa, 7.0 bar 85–100 psi 0.6–0.7 MPa, 6.0–7.0 bar Color Change Kits Maximum fluid working pressure: Maximum working air pressure: Air supply: 20–5000 centipoise Viscosity range of fluid: Fluid inlet size: 1/4 npt(f) Fluid outlet size: 1/4 npt(f) Air inlet size: 5/32 in. OD tube Weights: 4 mm OD tube See Weights, page 69.
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
