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PRELIMINARY

FCC 11/30

MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Page 1

Introduction

Purpose of this Manual

This manual provides instruction for installing TRIND™ Retrofit Kits C00011-

005-XX in The Advantage

Series wide frame and narrow frame units and MPD

units with InfoScreen

, monochrome CRIND

, or single-line CRIND.

The TRIND option allows customers to automatically authorize CRIND-equipped

units using a hand-held transponder tag provided by a major oil company (MOC).

Use these kits for one- or two-sided units.

Prerequisites

Before installing the TRIND kit, ensure that the existing CRIND has the Z-180

logic board T17764-XX, which is not provided in TRIND retrofit kit.

Important Notice

This equipment has been tested and found to comply with the limits for a Class A

digital device pursuant to Part 15 of the FCC Rules. These limits are designed to

provide reasonable protection against harmful interference when the equipment

is operated in a commercial environment. This equipment generates, uses and

can radiate radio frequency energy, and if not installed and used in accordance

with the instruction manual, may cause harmful interference to radio

communications. Operation of this equipment in a residential area is likely to

cause harmful interference in which case the user will be required to correct the

interference at his own expense. Changes or modifications not expressly approved

by the manufacturer could void the user’s authority to operate this equipment.

Required Reading

Before installing the equipment, the installer must read, understand, and follow:

• this manual

• NFPA 30A, The Automotive and Marine Service Station Code

• NFPA 70, The National Electric Code

• applicable federal, state and local codes and regulations

Failure to do so may adversely effect the safe use and operation of the equipment.

Note: This kit must be installed by a Gilbarco ASC (Authorized Service Contractor)

to insure warranty.

MDE-3883

TRIND™

Transmitter/Receiver in Dispenser

Retrofit Kits C00011-005-XX

Installation

Summary of content (38 pages)

PAGE 1
MDE-3883 Installation TRIND™ Transmitter/Receiver in Dispenser Retrofit Kits C00011-005-XX Introduction Purpose of this Manual This manual provides instruction for installing TRIND™ Retrofit Kits C00011005-XX in The Advantage® Series wide frame and narrow frame units and MPD®3 units with InfoScreen®, monochrome CRIND®, or single-line CRIND. The TRIND option allows customers to automatically authorize CRIND-equipped units using a hand-held transponder tag provided by a major oil company (MOC).
PAGE 2
Introduction Related Documents MDE-2531 MDE-2562 MDE-2628 CRIND MDE-2620 PT-1728 PT-1736 Required Tools Pump & Dispenser Start-Up & Service Manual CRIND Service Manual Cash Acceptor Retrofit Assemblies for The Advantage Series with Graphics Panel Application for The Advantage Series The Advantage Series Illustrated Parts Manual CRIND Card Reader Illustrated Parts Manual Y R The following equipment is needed to install all TRIND™ Multi 1 kits: • Allen wrench set, American standard • clean cloth or rag •
PAGE 3
Parts Lists Parts Lists TRIND Software CRIND BIOS TRIND software K93744-XX is an order entry item for all kits.
PAGE 4
Parts Lists C00011-005 Kits for The Advantage Series Narrow Frame Units Kits C00011-005-NF-D (dual-sided) and C00011-005-NF-S (single-sided) for The Advantage Series Narrow Frames (36’’) contain the following parts. Description Part Number Quantity cable clamp, gray Q13558-04 16 cable group Q13863-04 For components see table “Q13863-04 Cable Group for All The Advantage Series Kits” on page 3.
PAGE 5
Parts Lists C00011-005 Kits for The MPD-3 Series Units Kit for MPD-3 units: Kit Bezel and Faceplate Type Sides C00012-005-MPDD PMI Bezel with Slide-In Faceplate 2 C00012-005-MPDS 1 C00012-005-MPBD Mack Bezel with Bolt-On Faceplate C00012-005-MPBS 2 1 Y R All C00012-005 kits for MPD-3 units contain the following parts except as noted in the tables.
PAGE 6
Important Safety Information Important Safety Information This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task will be found.
PAGE 7
Important Safety Information Read the Manual Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Marconi Authorized Service Contractor or call the Marconi Call Center at 1-800-800-7498. It is imperative to your safety and the safety of others to understand the procedures before beginning work.
PAGE 8
Important Safety Information Prevent Explosions and Fires Fuels and their vapors will become explosive if ignited. Spilled or leaking fuels cause vapors. Even filling customer tanks will cause explosive vapors in the vicinity of dispenser or island. No Open Flames Open flames from matches, lighters, welding torches or other sources can ignite fuels and their vapors.
PAGE 9
Important Safety Information Field Wiring Poorly wired pumps or dispensers could cause a fire, explosion or electrical shock. Place all power and lighting wires in threaded, rigid metal conduits. Plug all unused junction box holes. Never use knockout boxes or flexible conduit. Tighten all threaded connections and covers. Do not use gaskets with junction box covers. Do not disturb sealing compound around wires at junction box entrances. Use factory method of routing wires.
PAGE 10
Important Safety Information React Quickly to Fuel Spills, Fires or Vehicle Impact Follow these steps in the event of a fuel spill, fire, or vehicle impact. 1 Use station EMERGENCY TOTAL ELECTRICAL SHUT-OFF immediately. Turn off all system circuit breakers to the island. WARNING The EMERGENCY STOP, ALL STOP, and PUMP STOP buttons at the cashier’s station WILL NOT shut off electrical power to the pump/dispenser. This means that even if you activate these stops, fuel may continue to flow uncontrolled.
PAGE 11
Important Safety Information Emergency and First Aid Information Refer to phone book for emergency phone numbers. If needed, follow first aid instructions as outlined in American Red Cross Standard First Aid manuals. WARNING Gasoline ingested may cause unconsciousness and burns to internal organs. Do not induce vomiting. Keep airway open. Oxygen may be needed at scene. Seek medical advice immediately.
PAGE 12
Important Safety Information Warning Labels Several types of warning labels appear on Marconi products to inform and remind users of important safety information. Read, understand and follow these warnings. Sample Warning Label The following labels are typical of those you may find on Marconi’s products: Y R A N I M I L 0 3 E / R 1 P C1 C F Working Alone It is highly recommended that someone who is capable of rendering first aid be present during servicing.
PAGE 13
Important Safety Information Other Useful Safety Information This subsection provides additional safety information. OSHA Lock-Out and Tag-Out Requirements OSHA Standard 29 CFR 1910-147 Control of Hazardous Energy Sources (Lock-Out/Tag-Out) covers ways to avoid personal injury because power was turned on or fuel pressure was applied unexpectedly while servicing equipment. The rule requires: (1) Turning off equipment power and fuel under pressure Y R (2) Use of a locking device (breaker, valve, etc.
PAGE 14
Important Safety Information Classifying Hazardous Locations Any activity that can cause an explosion (e.g., smoking, drilling, etc.) must be done well outside the vapor area. The following diagrams are based on NFPA 30A, section 6 and NFPA 70, section 514. Fuel is present.
PAGE 15
The Advantage Series Installation The Advantage Series Installation Preparing for Installation 1 Before proceeding read and follow all safety instructions and procedures. 2 Open main access doors. Refer to MDE-2531, Pump and Dispenser Start-Up/ Service Manual for access instructions. Y R 3 Disconnect and remove existing hardware according to the following: • For wide frame units disconnect any cables and remove any call or stop buttons, or door alarm switch hardware from existing right options door.
PAGE 16
The Advantage Series Installation Modifying Right Options Door On Wide Frame Units Note: T20613-G2 door assemblies are call/stop button ready, and do not need to be modified. Instructions are provided for modifying T20613-G1 doors for call/ stop button. For all narrow frame units, or wide frame units without stop or call buttons or door alarm switches, proceed to “Installing Cables” on page 20.
PAGE 17
The Advantage Series Installation 2 Use center punch and hammer to mark placement of pump stop or call button hole on new right options door by measuring from door edges as shown below. Y R A N I M I L 0 3 E / R 1 P C1 C F S0001734 1 9/16" 3 3/16" 3 Away from fuel island, drill a 7/8 inch diameter hole in location illustrated above. 4 Remove any burrs around hole with deburring tool or rounded file.
PAGE 18
The Advantage Series Installation Re-installing Button 1 Hold contact base on back of door and align with hole drilled earlier. Push button Y R A N I M I L 0 3 E / R 1 P C1 C F S0001735 Base Contact switch base assembly Contact block 2 Insert push button from front of door by aligning tabs with slots in base. 3 Turn push button 45° clockwise to lock button to base. 4 Tighten two screws on base to secure push button and base assembly to door. Note: Do not overtighten screws.
PAGE 19
The Advantage Series Installation Re-installing Door Alarm Switches For units with cash acceptors, follow these steps to re-install door alarm assemblies on TRIND™ right option doors. Refer to diagram on this page for more information. Perform each step for both ‘A’ and ‘B’ side right option doors. 1 Remove lock hardware from new right options door. 2 Re-install C-clips removed from old right side option doors on new door.
PAGE 20
The Advantage Series Installation Installing Cables Position kit cables according to the following steps: 1 Carefully pry out printer cable retainer from underside of printer shelf. 2 Disconnect printer cable and pull cable out of 2 3/4" round hole from bottom, and install piece of strip grommet Q10315-01 around perimeter of hole.
PAGE 21
The Advantage Series Installation Installing Card Cage Prepare T20606-G3 card cage for installation. Note: For more cable connection detail see “Addressing Gateway Board” on page 35. 1 Locate tab at left front top of card cage. 2 From B side of unit, turning card cage sideways to unit, feed top and rear of card cage up and into shelf. Note: Front of card cage will face B side. Y R 3 Position card cage so that tab fits over latch cutout for main door latch to secure card cage to shelf divider.
PAGE 22
The Advantage Series Installation Addressing The Advantage Series Units For The Advantage units it is easier to address Gateway Board before card cage is installed. Refer to “Addressing Gateway Board” on page 35 for instructions. Install card cage assembly.
PAGE 23
The Advantage Series Installation 3 Position card cage so that tab fits over latch cutout for main door latch, securing card cage to shelf divider. • If two screws on card cage pass through shelf secure from underside of shelf with two nuts provided in kit. • If screws were removed, secure card cage from underside of shelf by installing one screw removed in section “Prepare T20606-G3 card cage for installation.” on page 21 up through hole in shelf to clinch nut on card cage (see illustration above).
PAGE 24
The Advantage Series Installation 2 Route R20773-G2 cables around board as shown for both wide and narrow frame units, securing cable to board with tie-wrap. J182 tie-wrap Y R R20773-G2 A N I M I L 0 3 E / R 1 P C1 C F 3 Route A side cable R20773-G2 along door with clamps provided with kit until connector end is fed through clamp inside door. Do the same for B Side cable.
PAGE 25
MPD-3 Series Installation MPD-3 Series Installation Removing Faceplate MPD-3 units have two types of faceplates; slide-in (PMI bezel) and bolt-on (Mack bezel). Follow directions for the type of faceplate and bezel that applies. For units with slide-in faceplates on PMI bezels, do the following: 1 Release right side faceplate using keyswitch. Y R 2 Open manager keypad door and remove single screw.
PAGE 26
MPD-3 Series Installation 4 Remove 6 sets of nuts and washers from faceplate studs and remove faceplate. Dispose of hardware and faceplate. 5 With putty knife, remove keypad door gasket and any adhesive residue. Providing Cable Access into Main Cabinet 1 Open bezel doors on main cabinet. 2 Locate indent on rear of door behind 3/4" diameter unopened access point. 3 Use 3/4" drill bit to open hole in plastic door from rear of door. Note:If electric drill is used work must be 20’ from fuel island.
PAGE 27
MPD-3 Series Installation Installing Card Cage Assembly Install card cage assembly from ‘A’ side of unit, according to the following steps: 1 Begin to separate card cage assembly into two pieces by removing one screw on top and two nuts at bottom, one each front and rear.
PAGE 28
MPD-3 Series Installation 5 For units with Screened Image Display (SIDs) only, do the following: Note: If these directions are not followed printed circuit boards will be damaged. • From ‘B’ side of unit, install screw up through hole under card cage. Align screw with mounting hole on card cage, but do not fasten. • Tilt card cage away from screw, and secure screw to shelf by installing two nuts under card cage. • Let card cage rest on nuts with screw protruding up through hole in card cage.
PAGE 29
MPD-3 Series Installation Installing TRIND™ Faceplate Assembly. Perform the following steps for each side of unit. For installing TRIND slide-in faceplates on PMI bezels, do the following: 1 Remove new TRIND faceplate assembly from box. 2 Peel adhesive backing off round gasket N23881-01. Install gasket adhesive side first to sheet metal shield on back of faceplate to form seal around hole for cables on faceplate assembly.
PAGE 30
MPD-3 Series Installation 8 Install 6 split spacers K87404-01 on the faceplate side of the bezel door, in the mounting holes for the faceplate. See illustration on this page. 9 Install faceplate assembly T20616-G2, securing in place from back side of bezel door using in this order: • 6 adhesive backed gaskets, Q11659-01. Note: Do not remove paper backing on adhesive side, and install paper side to bezel door.
PAGE 31
Connecting Remaining Cables Connecting Remaining Cables 1 From A side, pass J250 end of cable R20437-G01 through card cage to B side. Y R A N I M I L 0 3 E / R 1 P C1 C F P250 on T20678-G1 PCB 2 Connect J250 on ribbon cable R20437-G01 to P250 on Gateway PCB T20678-G1 in card cage (on T20606-G3 card cages) or on top of card cage (T20606-G4 card cages). From A side of unit make the following connections: 1 On ribbon cable R20437-G01, connect J258A to P258 on A side CRIND Logic Board.
PAGE 32
CRIND® BIOS TRIND™ Multi 1 Upgrade CRIND® BIOS TRIND™ Multi 1 Upgrade Units must have current Z-180 CRIND logic board. Install the CRIND BIOS TRIND software K93744-XX, one per logic board, on the T17764-XX CRIND logic board(s) according to the following steps. Note: A properly grounded electrostatic discharge wrist strap must be worn during this procedure.
PAGE 33
CRIND® BIOS TRIND™ Multi 1 Upgrade 1 Locate and remove existing BIOS at U7 on CRIND® logic board T17764-XX using a grounded chip removal tool. . Grounding strap Chip removal tool Y R A N I M I L 0 3 E / R 1 P C1 C F 2 Install TRIND BIOS K93744-XX (one per logic board) at position U7, orienting notch on chip with indication mark on board as shown. 3 Install jump jack on JP-16 for each side of unit. Note: Jumper on JP-16 informs the CRIND that a TRIND system is present.
PAGE 34
Dispenser Set-Up Dispenser Set-Up Addressing Dispenser Each dispenser on the G-Site controller must be addressed differently; no two dispensers may have the same address. Address is at discretion of the installer. Follow these steps: 1 From A side of unit, locate dip switches on power supply board (PCB) T20314-G1 in card cage. 2 Using switches 2, 3, 4 and 5 address each dispenser according to the following table: Note: Switch one in down position is standalone mode selected, used for service only.
PAGE 35
Dispenser Set-Up Addressing Gateway Board Address for TRIND™ must match address on CRIND® logic board. Follow these steps: 1 From A side of unit lower CRIND tray. Refer to MDE-2562 CRIND Service Manual. 2 Locate jump jacks on A and B side CRIND logic boards T17764-XX. 3 Note position of jump jacks and set jump jacks on Gateway board T20678-G1 to match address on CRIND logic boards for both A and B sides.
PAGE 36
Dispenser Set-Up Testing TRIND™ 1 For The Advantage series units, if printer was removed, replace printer and reconnect two cables and ground. 2 Restore power to unit. Refer to Pump and Dispenser Service Manual MDE-2531. 3 Restoring power with new BIOS will Cold Start the CRIND. Refer to CRIND Service Manual MDE-2562. Note: Cold Start is required if TRIND equipment is installed or changed. 4 Present test tag at option door from a distance of 6’’ or less.
PAGE 37
Cable Block Diagram Page 37 Cable Block Diagram RY INA IM EL /30 PR 11 C FC MDE-3883 TRIND Retrofit Kits C00011-005 • 10/00 Note: Illustration assumes T20606-G3 Card Cage, with wire harness that includes M00507A00X cables. For T20606-G4 Card Cage, a different harness is used but cables have the same connector ends: P1 for Side 1 and P2 for Side 2 connections to R20773-G2 cables.
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Cable Block Diagram Y R A N I M I L 0 3 E / R 1 P C1 C F © 2000 Marconi Commerce Systems Inc. 7300 West Friendly Avenue • Post Office Box 22087 Greensboro, North Carolina 27420 Phone (336) 547-5000 • http://www.marconicommerce.com • Printed in the U.S.A.