Installation Manual

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Table Of Contents

PRELIMINARY

MDE-3591A TRIND™ Retrofit Kits C00011-002-XXXX for The Advantrage Series • 3/00 Page 1

Introduction

Purpose of this Manual

This manual provides instruction for installing TRIND™/TIRIS™ Retrofit Kits

C00011-002-XXXX in The Advantage

Series wide frame units with InfoScreen

monochrome CRIND™, or single-line CRIND.

The TRIND option allows customers to automatically authorize CRIND-equipped units, using

either a hand-held or auto-mounted transponder provided by a major oil company (MOC). Use

these kits for one- or two-sided units.

Retrofit Kits C00011-002-XXXX are configured according to specific unit requirements.

Prerequisites

Before installing any TRIND kit, ensure that the existing CRIND contains the following.

• Z-180 logic board and software (T17764-XX), which is not configured in TRIND retrofit

kit. Refer to MDE-2628, Cash Acceptor Retrofit Assemblies for The Advantage Series

Units with CRIND Card Reader in Dispenser Kit C00007-002.

• Plastic options doors for single-line/cash acceptor InfoScreen/cash acceptor and

monochrome/cash acceptor

Important Notice

This equipment has been tested and found to comply with the limits for a Class A digital

device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable

protection against harmful interference when the equipment is operated in a commercial

environment. This equipment generates, uses and can radiate radio frequency energy, and if not

installed and used in accordance with the instruction manual, may cause harmful interference

to radio communications. Operation of this equipment in a residential area is likely to cause

harmful interference in which case the user will be required to correct the interference at his

own expense. Changes or modifications not expressly approved by the manufacturer could

void the user’s authority to operate this equipment.

Required Reading

Before installing the equipment, the installer must read, understand, and follow:

•this manual

• NFPA 30A, The Automotive and Marine Service Station Code

• NFPA 70, The National Electric Code

• applicable federal, state and local codes and regulations

• ASC TRIND Technology Update on page 9

Failure to do so may adversely effect the safe use and operation of the equipment.

Note: These kits must be installed by a Gilbarco ASC (Authorized Service Contractor)

MDE-3591A

TRIND™ Transmitter/Receiver in Dispenser

Retrofit Kits C00011-002-XXXX

Using TIRIS™ Technology

Installation

Summary of content (32 pages)

PAGE 1
MDE-3591A TRIND™ Transmitter/Receiver in Dispenser Retrofit Kits C00011-002-XXXX Using TIRIS™ Technology Installation Introduction Purpose of this Manual This manual provides instruction for installing TRIND™/TIRIS™ Retrofit Kits C00011-002-XXXX in The Advantage® Series wide frame units with InfoScreen®, monochrome CRIND™, or single-line CRIND.
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Introduction Related Documents MDE-2531 MDE-2562 MDE-2628 MDE-2620 MDE-3640 PT-1728 PT-1736 Pump & Dispenser Start-Up & Service Manual CRIND Service Manual Cash Acceptor Retrofit Assemblies for The Advantage Series with CRIND Graphics Panel Application for The Advantage Series Authorized Service Contractor (ASC) TRIND Installation Tool Kit K94577-01 The Advantage Series Illustrated Parts Manual CRIND Card Reader Illustrated Parts Manual Required Tools The following equipment is needed to install TRIND™ k
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Parts Lists Parts Lists C00011-002-XXXX Kit Configurations by Suffix -Suffix Configured For -WF_S The Advantage® Series 48" (wide frame) single-sided page 4 See -WF_D The Advantage Series 48" (wide frame) double-sided page 4 Common Parts for All C00011-002-XXXX Kits Description Assembly Contains Part Number cable clamp, gray Q13558-04 16 cable clamp, gray Q13558-06 4 cable group assembly (parts shown in columns at right) Q13863-01 1 cable, TRIND to CRIND R20437-G01 1 cable, TRIND AC
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Parts Lists C00011-002-WF S For The Advantage® Series 48" (wide frame) single-sided units. Kit contains all parts from “Common Parts for All C00011-002-XXXX Kits” on page 3 plus the following. Description Part Number antenna assembly T20632G1 Quantity 1 bracket assembly, antenna mounting T20625-01 2 gasket, 1/2" x 1/16" strip Q11899-12 1.5 ft.
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Safety Information Safety Information Alert Symbol and Signal Words Alert Symbol: This is a standard ANSI* approved alert symbol. When you see this symbol, be alert to the potential for a personal injury. * Reference American National Standard Bulletins ANSI Z535. Signal Words: These signal words alert you to important safety hazards. ! WARNING The hazard or unsafe practice may result in severe injury or death. ! CAUTION The hazard or unsafe practice could result in minor injury.
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Safety Information Before Beginning Do the following: ! WARNING Dangerous Environment! Failure to install this equipment in accordance with NFPA 30A and NFPA 70 could result in severe injury or death. Read, understand and follow NFPA 30A and NFPA 70. Read all instructions before beginning. Follow all safety precautions, including: • Barricade work area. • Do not allow vehicles or unauthorized people in work area. • Do not use power tools in work area.
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Safety Information Use Electrostatic Discharge Precautions Place yourself at a neutral static-free potential by doing the following: 1 Touch an unpainted metal surface. 2 Use a wrist strap connected to a grounded metal frame or chassis. Note: Failure to use electrostatic discharge precautions may damage electronic components and void warranty. OFF Make sure all power has been removed from unit and CRIND.
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Classifying Hazardous Locations Classifying Hazardous Locations Any activity that can cause an explosion (such as smoking or drilling) must be done well outside the vapor area. | The following diagram is based on NFPA 30A, section 6 and NFPA 70, section 514. Fuel is present.
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ASC TRIND™ Technology Update ASC TRIND™ Technology Update READ THIS SECTION BEFORE PROCEEDING WITH INSTALLATION ATTENTION: AUTHORIZED SERVICE CONTRACTORS The TRIND™ system utilizes technology and devices not commonly used in the industry. Read the following carefully to familiarize yourself with relatively unique aspects of TRIND and prevent field problems. RF Transmission and Antennas Located in the TRIND card cage is a transmitter printed circuit board (PCB).
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Installation Installation Before beginning read “Safety Information” on page 5. Preparing For Installation Perform these steps for all The Advantage® Series units 1 Remove four hoisting brackets from top of unit by removing four bolts and washers. Dispose of hoisting brackets. Save hardware for reassembly. Note: On units with logo display cabinet, hoisting brackets have already been removed.
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Installation 6 Dispose of door. Save pin for reassembly. Figure 3: Removing options door Door mounting pin Right options door Y R S0001719 A IN Removing Knockout on Top Cover 1 Remove knockout from left side of unit top cover while facing ‘B’ side for single sided units, or both knockouts for double sided units. • For units without end plate, lift left side of top cover for access to knockout from bottom. • For units with nine bolt end plates, remove plate for access.
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Installation Installing Right Options Door Install new TRIND/TIRIS right options door (one per side for two-sided units), using pin(s) removed and saved in Step 6 on page 11. See “Figure 3: Removing options door” on page 11.
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Installation Installing Bulkhead Grommet 1 In electronics cabinet, disconnect two cables and remove ground connector to ‘A’ side printer. Remove printer from unit and save for reinstallation. 2 While facing ‘A’ side of unit, measure 6" in toward center of cabinet top from outside edge of top, and draw a line on top cover. See Figure 5. WARNING The hazard or unsafe practice could result in severe injury or death 'A' Side 10.5" Figure 5: Locating bulkhead grommet hole 6" 'B' Side Y R 3 Measure 10.
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Installation Do not use electric drill 8 Follow these mandatory safety guidelines: • Do not use electric drill. Use only pneumatic (air) drill set or controlled for low speed only (300-500 rpm) or hand operated drill. • Deposit a few drops of cutting oil at drilling point and on drill bit, to keep bit from binding, to quench sparks and to bind drill shavings.
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Installation Installing Card Cage Assembly Install card cage assembly from ‘B’ side of unit according to the following steps: 1 Carefully pry out printer cable retainer from underside of printer shelf. 2 Pull printer cable out of 2 3/4" round hole from bottom, and install piece of strip grommet Q10277-02 around perimeter of hole. 3 For all single-sided units, connect dummy load connector R20526-01 to JB on transmitter PCB. See “Card Cage Assembly T20606-G1” on page 25 for connection point.
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Installation Installing Transmitter Cables Note: Sharp bends in antenna cables will cause damage. All cable turns must be in loops and gradual. Refer to “ASC TRIND™ Technology Update” on page 9. 1 Feed P1A and B and P3A and B ends of M00878A001 cable assembly (harness) up through bulkhead grommet in main cabinet. 2 Be sure that there is sufficient length (24") of cable assembly remaining in electronics cabinet to reach connection points on card cage.
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Installation 9 Lay cables flat and parallel to column and secure with electric tape as shown in Figure 10. Figure 10: Cables on column shown without main cabinet RIGHT Cables laid flat and taped to column Strip grommet Q10315-06 on bottom edge of inner sheathing Electrical tape WRONG Sufficient cable to make loop, not sharp turn, back up to top of main cabinet.
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Installation Installing Overhead Antenna and Brackets Raised section of bracket for wire trough Figure 11 T20625-01 antenna brackets Mounting holes Antenna assembly T20632-G1 Locate mounting brackets in T20625-01 assemblies and do the following: Y R 1 Position one each mounting bracket at each short side of unit, for either single or double sided units. A IN 2 Align mounting holes in brackets with holes for hoisting brackets.
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Installation Modifying Cabinet Top Cover 1 Use hacksaw to cut 3/8" slots in cabinet top cover to allow strip a minimum of 6" wide to be folded back with pliers and hammered flat as shown in Figure 10, to allow cables to pass under top cover to grommet. Note: Remove top cover from work area to cut slot. Do not cut metal in proximity to dispensers. Place top cover on cardboard while hammering to prevent damage to paint.
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Installation Routing Cables Retrofit kit comes with twenty (20) cable clamps, four large (Q13558-06) and sixteen small (Q13558-08). Number required for proper installation varies with units. Large clamps are for use with power cable R20580-G1. Note these variations for routing cable to card cage: Horse Shoe style CRIND™ For these units, utilize opening in printer shelf bottom for routing.
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Installation Cable Routing to Option Doors When routing door cables to card cage, leave excess cable on door, routing cable around edges of printed circuit board. Note: It is critical that door cables do not get crimped or pulled when either options door or main door are opened or closed. Be sure that door cables are secured such that they cannot be caught in main door. when door is closed, and always close main door before options door.
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Installation Cable Routing to Main Cabinet When routing cables from main door to cabinet, be sure to allow sufficient slack in cables to allow main door to open and close freely, without pulling on or crimping cables. Figure 17: Cable routing from cabinet to door ‘A’ Side Stress or crimping point for cables Use clamps to secure cables to underside of shelf Y R Feed cables through 2-3/4" round hole after installing Q10277-02 strip grommet on perimeter.
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Installation Connecting Cables Cable connections for The Advantage Series. For exploded view of card cage assembly and location of connection points, see “Card Cage Assembly T20606-G1” on page 25. For all single-sided units, install dummy load connector R20526-01 on JB on transmitter PCB and skip all ‘B’ side connections. Note: If power is applied to card cage without antenna cables or dummy load connected the transmitter board will be damaged.
PAGE 24
Installation Connections for power supply cable R20580-01 are unit specific. With three prong female end already in rear of card cage, use appropriate connector to intercept power on existing unit power cable by installing R20580-01 in-line.
PAGE 25
Card Cage Assembly T20606-G1 Card Cage Assembly T20606-G1 Figure 20: Card cage exploded Power supply PCB T20314-G1 TIRIS™ gateway PCB T20128 Transmitter (low freq) PCB assembly Q13579-01 Data control board Q13563-04 Y R UHF Receiver assembly for Q13578-01 cable connections Figure 21: Cable connection points on card cage A IN M I L E R JB on transmitter PCB for ‘B’ side P P250 on TIRIS Gateway PCB T20128-G3 P176 on power supply PCB P177 on power supply PCB JA on transmitter PCB for ‘A’ side J2
PAGE 26
CRIND™ BIOS TRIND™ Upgrade CRIND™ BIOS TRIND™ Upgrade Units must have current Z-180 CRIND logic board. Refer to MDE-2628, Cash Acceptor Retrofit Assemblies for The Advantage® Series Units with CRIND Card Reader in Dispenser. Install the CRIND Bios TRIND software (K93744-01), one per side, on the T17764-XX CRIND logic board(s) according to the following steps. Note: A properly grounded electrostatic discharge wrist strap must be worn during this procedure.
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Dispenser Set-Up Dispenser Set-Up Addressing Dispenser Each dispenser on the G-Site controller must be addressed differently; no two dispensers may have the same address. Address is at discretion of the installer. Follow these steps: 1 From A side of unit, locate dip switches on power supply board (PCB) T20314-G1 in card cage. 2 Using switches 2, 3, 4 and 5 address each dispenser according to the following table: Note: Switch one in down position is standalone mode selected, used for service only.
PAGE 28
Dispenser Set-Up Addressing Gateway Board Address for TRIND™ must match address on CRIND™ logic board. Follow these steps for each side of unit: 1 Locate CRIND logic board T17764-XX. 2 Note position of jump jacks and set jump jacks on Gateway board T20128 to match address on CRIND logic board. Note: For double-sided units set address for both A and B sides. MOC and Generic CRIND Addresses.
PAGE 29
Dispenser Set-Up Preparation for Tuning Antennas Antenna tuning requires use of field strength sensor Q13626-01 supplied with ASC tool kit. 1 For units without G-Site™ put unit in ‘Stand Alone’ mode by disconnecting J4 on the DCB board and placing jumper on light microreader board at JP3. Note: JP3 and J4 can never both be in or both out. One and only one must always be in, the other out. 2 Restore power to unit(s) and cold start the CRIND. Refer to MDE-2562, CRIND Service Manual for detailed instructions.
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Dispenser Set-Up 4 On card cage, move three position ‘tune’ toggle switch from center position to ‘A’. See Figure 26. Figure 26: Tune toggle switch ‘Tune’ toggle switch location Y R 5 Connect leads on multi-meter set to DC voltage to field strength sensor. 6 By fine adjustments to tuning pot, set to highest DC voltage reading. Note: Voltage will peak at a point, and then decrease with turns in either direction. Set at peak.
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Dispenser Set-Up Testing TRIND™ 1 From ‘A’ side of unit touch hand held test tag (Q13630-02 from the ACS TRIND tool kit) to TRIND target graphic. Door or faceplate TRIND indicator will light. Note: If indicator fails to light check whether light on other side is on; if so it indicates a crossing of ‘A’ and ‘B’ side cables. Check connections. 2 From ‘A’ side of unit hold car mount test tag (Q13630-01 from the ASC TRIND tool kit) in front of unit, at a distance of approximately 6 feet from overhead antenna.
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Dispenser Set-Up Installing FCC Label Plate For all units install FCC label plate N23949-01 according to the following: Note: Label on plate is identified as N23949-01 on lower left corner of label. Location for FCC label plate N23949-01 Y R 1 Peel paper backing off FCC nameplate N23949-01 to expose adhesive on back of plate. A IN 2 From A side of unit, affix FCC label plate to left side inner sheathing, above main cabinet top cover. 3 Press nameplate firmly in place to secure adhesive bond.