Installation Instructions

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Table Of Contents

Introduction
Parts Lists
- Kits for Wide Frame Units, Dual- and Single-Sided
  - Kits C00012-001-WF-D (dual-sided) and C00012-001-WF-S (single-sided) for The Advantage Wide Frame...
  - Q13781-01 Cable Group
- Kits for Narrow Frame Units, Dual- and Single-Sided
  - Kits C00012-001-NF-D (dual-sided) and C00012-001-NF-S (single-sided) for The Advantage Narrow Fra...
Safety Information
Installation
CRIND® BIOS TRIND™ Multi 1 Upgrade
Dispenser Set-Up
Cable Block Diagrams
- TRIND™ MULTI 1
- Transmitter/Receiver in Dispenser Retrofit Kits C00012-001-XX
  - Installation

MDE-3801 TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 10/99 Page 1

Introduction

Purpose of this Manual

This manual provides instruction for installing TRIND™ Multi 1 Retrofit Kits in The

Advantage

Series wide frame and narrow frame units with InfoScreen

, monochrome

CRIND

, or single-line CRIND.

The TRIND option allows customers to automatically authorize CRIND-equipped units using

a hand-held transponder tag provided by a major oil company (MOC). Use this kit for one- or

two-sided units.

Prerequisites

Before installing the TRIND kit, ensure that the existing CRIND has the Z-180 logic board

T17764-XX, which is not provided in TRIND retrofit kit.

Important Notice

This equipment has been tested and found to comply with the limits for a Class A digital

device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable

protection against harmful interference when the equipment is operated in a commercial

environment. This equipment generates, uses and can radiate radio frequency energy, and if

not installed and used in accordance with the instruction manual, may cause harmful

interference to radio communications. Operation of this equipment in a residential area is

likely to cause harmful interference in which case the user will be required to correct the

interference at his own expense. Changes or modifications not expressly approved by the

manufacturer could void the user’s authority to operate this equipment.

Required Reading

Before installing the equipment, the installer must read, understand, and follow:

•this manual

• NFPA 30A, The Automotive and Marine Service Station Code

• NFPA 70, The National Electric Code

• applicable federal, state and local codes and regulations

Failure to do so may adversely effect the safe use and operation of the equipment.

Note: This kit must be installed by a Gilbarco ASC (Authorized Service Contractor) to insure

warranty.

Summary of content (26 pages)

PAGE 1
MDE-3801 TRIND™ MULTI 1 Transmitter/Receiver in Dispenser Retrofit Kits C00012-001-XX Installation Introduction Purpose of this Manual This manual provides instruction for installing TRIND™ Multi 1 Retrofit Kits in The Advantage® Series wide frame and narrow frame units with InfoScreen®, monochrome CRIND®, or single-line CRIND. The TRIND option allows customers to automatically authorize CRIND-equipped units using a hand-held transponder tag provided by a major oil company (MOC).
PAGE 2
Introduction Required Tools The following equipment is needed to install all TRIND™ Multi 1 kits • Allen wrench set, American standard • clean cloth or rag • chip extraction tool, e.g., IC extraction, Digikey Part No.
PAGE 3
Parts Lists Parts Lists Kits for Wide Frame Units, Dual- and Single-Sided Kits C00012-001-WF-D (dual-sided) and C00012-001-WF-S (single-sided) for The Advantage Wide Frames (48’’) contain the following parts.
PAGE 4
Parts Lists Kits for Narrow Frame Units, Dual- and Single-Sided Kits C00012-001-NF-D (dual-sided) and C00012-001-NF-S (single-sided) for The Advantage Narrow Frames (36’’) contain the following parts. Description Part Number cable clamp, gray Q13558-04 cable group Q13781-01 cable tie Q10178-02 8 8 card cage assembly T20538-G1 1 1 door assembly, right options clear with TRIND T20539-G1 Quantity WF-D Kit Quantity NF-S Kit 12 For components see table “Q13781-01 Cable Group” on page 3.
PAGE 5
Safety Information Safety Information Alert Symbol and Signal Words Alert Symbol: This is a standard ANSI* approved alert symbol. When you see this symbol, be alert to the potential for a personal injury. * Reference American National Standard Bulletins ANSI Z535. Signal Words: These signal words alert you to important safety hazards. ! WARNING The hazard or unsafe practice may result in severe injury or death. ! CAUTION The hazard or unsafe practice could result in minor injury.
PAGE 6
Safety Information Before Beginning Do the following: ! WARNING Dangerous Environment! Failure to install this equipment in accordance with NFPA 30A and NFPA 70 could result in severe injury or death. Read, understand and follow NFPA 30A and NFPA 70. Read all instructions before beginning. Follow all safety precautions, including: • Barricade work area. • Do not allow vehicles or unauthorized people in work area. • Do not use power tools in work area.
PAGE 7
Safety Information Use Electrostatic Discharge Precautions Place yourself at a neutral static-free potential by doing the following: 1 Touch an unpainted metal surface. 2 Use a wrist strap connected to a grounded metal frame or chassis. OFF Note: Failure to use electrostatic discharge precautions may damage electronic components and void warranty. Make sure all power has been removed from unit and CRIND.
PAGE 8
Installation Installation Preparing for Installation 1 Before proceeding read and follow all safety instructions and procedures. 2 Open main access doors. Refer to MDE-2531, Pump and Dispenser Start-Up/Service Manual for access instructions. 3 Disconnect and remove existing hardware according to the following: • For wide frame units disconnect any cables and remove any call or stop buttons, or door alarm switch hardware from existing right options door. Save all removed hardware for reassembly.
PAGE 9
Installation Modifying Right Options Door On Wide Frame Units For all narrow frame units, or wide frame units without stop or call buttons or door alarm switches, proceed to “Installing Cables” on page 13. For wide or narrow frame units without stop or call units but with door alarm, proceed to “Re-installing Door Alarm Switches” on page 12. For wide frame units with stop or call button previously installed on right options door, do the following to relocate hardware to new TRIND Multi 1 options door.
PAGE 10
Installation 2 Use center punch and hammer to mark placement of pump stop or call button hole on new right options door by measuring from door edges as shown below. S0001734 1 9/16" 3 3/16" 3 Away from fuel island, drill a 7/8 inch diameter hole in location illustrated above. 4 Remove any burrs around hole with deburring tool or rounded file.
PAGE 11
Installation Re-installing Button 1 Hold contact base on back of door and align with hole drilled earlier. Push button S0001735 Base Contact switch base assembly Contact block 2 Insert push button from front of door by aligning tabs with slots in base. 3 Turn push button 45° clockwise to lock button to base. 4 Tighten two screws on base to secure push button and base assembly to door. Note: Do not overtighten screws. 5 Attach contact block to base with center screw if not already installed.
PAGE 12
Installation Re-installing Door Alarm Switches For units with cash acceptors, follow these steps to re-install door alarm assemblies on TRIND™ right option doors. Refer to diagram on this page for more information. Perform each step for both ‘A’ and ‘B’ side right option doors. 1 Remove lock hardware from new right options door. 1 Re-install C-clips removed from old right side option doors on new door.
PAGE 13
Installation Installing Cables Position kit cables according to the following steps: 1 Carefully pry out printer cable retainer from underside of printer shelf. 2 Disconnect printer cable and pull cable out of 2 3/4" round hole from bottom, and install piece of strip grommet Q10315-06/B around perimeter of hole.
PAGE 14
Installation Installing Card Cage Prepare T20538-G1 card cage for installation. Note: For more cable connection detail see “Cable Block Diagrams” on page 24. 1 Locate tab at left front top of card cage. 2 From B side of unit, turning card cage sideways to unit, feed top and rear of card cage up and into shelf. Note: Front of card cage will face B side. 3 Position card cage so that tab fits over latch cutout for main door latch to secure card cage to shelf divider.
PAGE 15
Installation Address Gateway Board Before Installing Card Cage Address for TRIND™ must match address on CRIND® logic board. Follow these steps: 1 From A side of unit lower CRIND tray. Refer to MDE-2562 CRIND Service Manual. 2 Locate jump jacks on A and B side CRIND logic boards T17764-XX. 3 Note position of jump jacks and set jump jacks on Gateway board T20128 to match address on CRIND logic boards for both A and B sides. MOC and Generic CRIND Addresses.
PAGE 16
Installation Install card cage assembly. Install card cage by doing the following: Tab on card cage clinch nut card cage front facing B side Note: While it is not necessary to remove printer to install card cage you may find your initial installations easier if this is done. To do so, disconnect two cables and remove ground connector to A side printer. Remove printer and printer mounting hardware from unit and save for reinstallation. 1 Locate tab at left front top of card cage.
PAGE 17
Installation Installing Right Option Door Mount New Right Options Door Install new right options door according to the following steps. 1 If sheet metal shield has not been previously removed, using 1/4’’ nut driver, remove sheet metal shield from back of door. Refer to illustration in “Modifying Right Options Door On Wide Frame Units” on page 9 for detail. Save cover and hardware. 2 Remove key taped to inside of new right options door and save.
PAGE 18
Installation Connecting Remaining Cables 1 From A side, pass J250 end of cable R20437-G01, J176 and JA ends of cable R20665-G1 and J177 and PA ends of cable R20665-G2 through card cage to B side. P186 P250 on Gateway Board pass cables through cage P176 P177 JA and PA connectors on R20724-G1 2 From B side, connect J176 on cable R20665-G1 to P176 on Power Supply PCB. Note: Detailed information provided on “Cable Block Diagrams” on page 24. 3 Connect J177 on cable R20665-G2 to P177.
PAGE 19
CRIND® BIOS TRIND™ Multi 1 Upgrade CRIND® BIOS TRIND™ Multi 1 Upgrade Units must have current Z-180 CRIND logic board. Install the CRIND Bios TRIND software K93744-01, one per logic board, on the T17764-XX CRIND logic board(s) according to the following steps. Note: A properly grounded electrostatic discharge wrist strap must be worn during this procedure.
PAGE 20
CRIND® BIOS TRIND™ Multi 1 Upgrade 1 Locate and remove existing BIOS at U7 on CRIND® logic board T17764-XX using a grounded chip removal tool. . Grounding strap Chip removal tool 2 Install TRIND BIOS K93744-01 (one per logic board) at position U7, orienting notch on chip with indication mark on board as shown. 3 Install jump jack on JP-16 for each side of unit. Note: Jumper on JP-16 informs the CRIND that a TRIND system is present. 4 Restore CRIND tray to operating position.
PAGE 21
Dispenser Set-Up Dispenser Set-Up Addressing Dispenser Each dispenser on the G-Site controller must be addressed differently; no two dispensers may have the same address. Address is at discretion of the installer. Follow these steps: 1 From A side of unit, locate dip switches on power supply board (PCB) T20314-G1 in card cage. 2 Using switches 2, 3, 4 and 5 address each dispenser according to the following table: Note: Switch one in down position is standalone mode selected, used for service only.
PAGE 22
Dispenser Set-Up Testing TRIND™ Multi 1 1 If printer was removed, replace printer and reconnect two cables and ground. 2 Restore power to unit. Refer to Pump and Dispenser Service Manual MDE-2531. 3 Restoring power with new Bios will Cold Start the CRIND. Refer to CRIND Service Manual MDE-2562. Note: Cold Start is required if TRIND equipment is installed or changed. 4 Present test tag at option door from a distance of 6’’ or less. Light board should light and flash sequentially and emit one beep.
PAGE 23
Dispenser Set-Up Completing Installation 1 Close and secure option and maindoor. 2 Install graphics. Refer to MDE-2620 Graphics Installation for The Advantage Series. 3 Peel backing paper off FCC label pate provided in kit. 4 Affix FCC label plate to inside frame sheathing on column under existing FCC label. 5 Restore power to unit. Refer to Pump and Dispenser Service Manual MDE-2531.
PAGE 24
Page 24 A B C S0001730 J181 P191 J191 J812 2 2 ANTENNA HAND HELD T20551 G1 U812 AC FUSE Q10131 02 16 P181 4 "A" SIDE INDICATOR LIGHT BOARD Q13786 01 LIGHT/MICROREADER P.C.B.
PAGE 25
3 2 1 REVISIONS R20720 MDE-3801 TRIND™ Multi 1 Transmitter/Receiver in Dispenser Retrofit Kit • 10/99 4 SYM DESCRIPTION A RMV: DASHES FROM ALL PART NUMBERS JTB EAN: 08/26/99 64455-0 D D 3 J802C BACKLITE LCD DISPLAY ASSEMBLY T20262 REFLECTOR ASSY 0.6 INCH T17622 G9 P802 3 J802B C 3 J802A 20 REFLECTOR ASSY 0.6 INCH T17622 G9 P802 C REFLECTOR ASSY 0.6 INCH T17622 G9 P802 P804 P801 J804 J801 34 P/O W03715 G2 P/O T19793 G3 B B NARROW FRAME DOOR ONLY CGILBARCO INC.
PAGE 26
Cable Block Diagrams © 1999 Gilbarco, Inc. • 7300 West Friendly Avenue • Post Office Box 22087 • Greensboro, North Carolina 27420 • Phone (336) 547-5000 • http://www.gilbarco.com MDE- 3801 10/99 Printed in the U.S.A.