MDE-4635 Encrypted Card Reader Retrofit Kit (M07813K00X) Installation Manual May 2007 Introduction Purpose Unit Type l im 05 in /1 ar 5/ 07 y This manual provides installation instructions for M07813K00X Encrypted Card Reader Retrofit Kits.
Introduction Table of Contents Topic Page 1 Purpose 1 Table of Contents 2 Required Reading 2 Related Documents 8 Parts Lists 3 Important Safety Information Installation of the Encrypted Card Reader Retrofit Kit ry Introduction 9 11 11 Installing the M07813K002 Kit in an Encore S Unit (without Contactless Card Reader Option) 19 Installing the M07813K003 Kit in an Encore 500 Unit (with Contactless Card Reader Option) 19 Installing the M07813K004 Kit in an Encore 500 Unit (without Contactl
Introduction Parts Lists The following tables provide the parts list information for the Encrypted Card Reader Retrofit Kits. Encore S Encrypted Contactless Card Reader Kit (M07813K001) Description Part Number Quantity 1 Encrypted Card Reader M07577B001 2 2 Cable, ESD Ground Card M07709A002 2 3 PCA, 13.
Introduction Encore 500 Encrypted Contactless Card Reader Kit (M07813K003) Description Part Number Quantity 1 Encrypted Card Reader M07577B001 2 2 Cable, ESD Ground Card M07709A001 2 3 PCA, 13.
Introduction Encore 300 Encrypted Contactless Card Reader Kit (M07813K005) Description Part Number Quantity 1 Encrypted Card Reader M07577B001 2 2 Cable, ESD Ground Card M07709A001 2 3 PCA, 13.
Introduction Advantage Series Encrypted Contactless Card Reader Kit (M07813K007) Using Space Reserved for Cash Acceptor Description Part Number Quantity 1 Encrypted Card Reader M07577B001 2 2 Cable, ESD Ground Card M07709A003 2 3 PCA, 13.
Introduction Advantage Series Encrypted Contactless Card Reader Kit (M07813K008) Reserving Space for Cash Acceptor Description Part Number Quantity 1 Encrypted Card Reader M07577B001 2 2 Cable, ESD Ground Card M07709A003 2 3 PCA, 13.
Introduction IMPORTANT INFORMATION lim in a ry Standard Encore units manufactured after January 1, 2005 may not have openings in the customer interface door for Scanner, Cash Acceptor, or Transmitter/Receiver In Dispenser (TRIND)/Contactless. If your unit was built after January 1, 2005 and does not have these openings, it will require the installation of an M01208A00X Customer Interface Module (CIM™) door with CRIND device and CIM graphics to install a Contactless Smart Card Retrofit Kit.
Important Safety Information Important Safety Information Read the Manual Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand a procedure, call a Gilbarco Authorized Service Contractor or call the Gilbarco Support Center at 1-800-800-7498. It is imperative to your safety and the safety of others to understand the procedures before beginning work.
Important Safety Information In an Emergency Open flames from matches, lighters, welding torches or other sources can ignite fuels and their vapors. lim in a No Sparks - No Smoking Sparks from starting vehicles, starting or using power tools, burning cigarettes, cigars or pipes can also ignite fuels and their vapors. Static electricity, including an electrostatic charge on your body, can cause a spark sufficient to ignite fuel vapors.
Installation of the Encrypted Card Reader Retrofit Kit Installation of the Encrypted Card Reader Retrofit Kit Installing the M07813K001 Kit in an Encore S Unit (with Contactless Card Reader Option) re lim in ar y When you install an Encrypted Card Reader kit, the existing Card Reader must be removed and replaced with the Encrypted Card Reader.
Installation of the Encrypted Card Reader Retrofit Kit Figure 1: Rear View of the Encore S Main Door with Card Reader Fastener lim in a ry Cable Harness Connection P re Fastener Installing the Encore Encrypted Card Reader Assembly To install this assembly, proceed as follows: 1 Remove the adhesive backing from the Card Reader gasket (M00682B003) and place the gasket over the Card Reader opening from the inside of the open main door.
Installation of the Encrypted Card Reader Retrofit Kit 3 From the rear of the main door, position the Card Reader and then the Card Reader bracket on the door such that the Card Reader slot (Figure 2) is positioned on the top.
Installation of the Encrypted Card Reader Retrofit Kit 8 Connect the J3101/J3102 end to the SmartPad port on the CRIND Control Node Board (see Figure 3 on page 14).
Installation of the Encrypted Card Reader Retrofit Kit and pinching. Installing the Antenna PCA The RF antenna must be located directly behind the area where the MasterCard® PayPass™, American Express ExpressPaySM and other logo graphics are attached as shown in Figure 5.
Installation of the Encrypted Card Reader Retrofit Kit To install the antenna, proceed as follows: 1 Remove the small bracket holding in the TRIND blanking panel, and knock out the TRIND blanking panel (Figure 6) using a hammer. lim in a ry Figure 6: Encore S Door with the Blanking Panel P re Encore S Door with Blanking Panel 2 Remove the narrow sealing gasket from the exposed TRIND lens space on the outside of the door and replace it with the TRIND gasket (M06010B002).
Installation of the Encrypted Card Reader Retrofit Kit Loading the CRIND Software and Purging Persistent Memory To load the CRIND software, proceed as follows: 1 Remove the CRIND two-wire from the CRIND node. This terminates any interference that may occur. 2 Connect the Download cable to the laptop and the laptop port on the CRIND node. re lim in ar y 3 Download the appropriate software to the CRIND node. 4 Purge the Persistent Memory after the download is complete.
Installation of the Encrypted Card Reader Retrofit Kit 2 Close and secure the main doors using the security latch and the main door lock. Reinstall and lock the lower panel door. 3 Restore power to the unit. Refer to MDE-4516 Encore 500 S Owners Manual for details. 4 Test the RF Readers by sliding the CRIND diagnostic card (Q12534) through both the readers with the magnetic strip facing upwards. 5 Verify if a valid read was made from the diagnostic card.
Installation of the Encrypted Card Reader Retrofit Kit Installing the M07813K002 Kit in an Encore S Unit (without Contactless Card Reader Option) The installation instructions for the M07813K002 kit are similar to the installation instructions for the M07813K001 kit. To install the M07813K002 Kit, proceed as follows: 1 Remove the existing Card Reader. Refer to “Removing the Existing Card Reader” on page 11 re lim in ar y for instructions. 2 Install the Encore Encrypted Card Reader assembly.
Installation of the Encrypted Card Reader Retrofit Kit 6 Use a 1/4 inch nut driver to remove the four hex head screws (see Figure 9) that secure the Card Reader bracket (see Figure 9) and the Card Reader to the option door. Dispose of the Card Reader and bracket, unless you want to keep the Card Reader as a used spare part. Note: Make a note of the Card Reader’s gasket orientation. This information will be useful when you install the new Card Reader gasket (M00682B001) and bracket (M07574B001).
Installation of the Encrypted Card Reader Retrofit Kit Figure 10: Encrypted Card Reader Assembly and Encore 500 Bracket Encore 500 Encrypted Card Reader Bracket (M07574B001) re lim in ar y Printed Circuit Card (Inside) Card Reader Slot Encore 500 Encrypted Card Reader Assembly (M07577) - Front View ESD Ground Connection Antenna Connector P Power/Data Connector Encore 500 Encrypted Card Reader Assembly (M07577) - Top View 4 Loosely secure the Encrypted Card Reader bracket and Card Reader to the m
Installation of the Encrypted Card Reader Retrofit Kit Figure 11: CRIND Control Node Board Showing the Connection of J3101/J3102 End to the SmartPad Port P re lim in a ry Encrypted Card Reader Data Cable Connection to CRIND Control Node Board 9 Insert the connector end of the ESD Ground Card cable (M07709A001) (see Figure 12) to the ESD Ground Connection (see Figure 10 on page 21) on the Card Reader.
Installation of the Encrypted Card Reader Retrofit Kit and pinching. Installing the Antenna PCA The RF antenna must be located directly behind the area where the MasterCard PayPass, American Express ExpressPay and other logo graphics are attached as shown in Figure 13.
Installation of the Encrypted Card Reader Retrofit Kit To install the antenna, proceed as follows: 1 Locate the area where the antenna PCA will be mounted. 2 Using isopropyl alcohol, clean the mounting surface. 3 Locate the M05170A001 Antenna PCA and the two 2 inch strips of K85492-56 foam tape in ry the kit. Install the two strips of foam tape to the antenna’s rear surface (non-component side of antenna PCA). These strips may already be installed on the antenna (PCB).
Installation of the Encrypted Card Reader Retrofit Kit 7 Connect the two-wire back on the CRIND node. Allow the Point of Sale (POS) to download the CRIND. 8 Test the new Card Reader. IMPORTANT INFORMATION re lim in ar y RF Read performance will be severely affected by crimps/bends in the antenna cable. Completing Installation for Encore 500 Units To complete the installation, proceed as follows: 1 Install the N23951-11 UL/CA Recognition Decal on the back of the Card Reader as shown in Figure 14.
Installation of the Encrypted Card Reader Retrofit Kit 8 Apply the appropriate graphic logos. These are order entry items. Refer MDE-4625 Graphics Panel Application and Repair for graphic application instructions. ry 9 Obtain the FCC Decal (M02962B009) from the kit and install it under the patent label.
Installation of the Encrypted Card Reader Retrofit Kit Installing the M07813K005 Kit in an Encore 300 Unit (with Contactless Card Reader Option) When you install an Encrypted Card Reader kit, the existing Card Reader must be removed and replaced with the Encrypted Card Reader. Removing the Existing Card Reader re lim in ar y To remove the existing Card Reader, proceed as follows: Note: Read all instructions before beginning and observe all safety precautions.
Installation of the Encrypted Card Reader Retrofit Kit Figure 15: Rear View of Encore 300 Main Door with Card Reader Cable Harness Connection Fasteners P re lim in a ry Fasteners Installing the Encore Encrypted Card Reader Assembly To install this assembly, proceed as follows: 1 Remove the adhesive backing from the Card Reader gasket (M00682B001) and place the gasket over the Card Reader opening from the inside of the open main door.
Installation of the Encrypted Card Reader Retrofit Kit 3 From the rear of the main door, position the Card Reader and then the Card Reader bracket in the door such that the Card Reader slot (Figure 16) is positioned on the top.
Installation of the Encrypted Card Reader Retrofit Kit Figure 17: CRIND Control Logic Board (M03651) Showing the Connection of J282 End to the SmartPad Port lim in a ry SmartPad Cable P re To Card Reader To SmartPad 9 Insert the connector end of the ESD Ground Card cable (M07709A001) (see Figure 18) to the ESD Ground Connection (see Figure 16 on page 29) on the Card Reader.
Installation of the Encrypted Card Reader Retrofit Kit Installing the Antenna PCA The RF antenna must be located directly behind the area where the MasterCard PayPass, American Express ExpressPay and other logo graphics are attached as shown in Figure 19.
Installation of the Encrypted Card Reader Retrofit Kit To install the antenna, proceed as follows: 1 Locate the area where the antenna PCA will be mounted. 2 Using isopropyl alcohol, clean the mounting surface. 3 Locate the M05170A001 Antenna PCA and the two 2 inch strips of K85492-56 foam tape in ry the kit. Install the two strips of foam tape to the antenna’s rear surface (non-component side of antenna PCA). These strips may already be installed on the antenna (PCB).
Installation of the Encrypted Card Reader Retrofit Kit 5 Power-up the dispenser. At this point, both CRIND devices will cold-start and start a download sequence. Once the download sequence starts, you can remove the jump jacks from JP-19 or JP-11 (as applicable) on both the CRIND Logic Boards. If you wait too long, a message will be displayed on the CRIND display prompting you to remove the jump jacks.
Installation of the Encrypted Card Reader Retrofit Kit 7 Verify if a valid read was made from the test card. The CRIND beeper will emit an audible beep upon performing a successful read. Note: The test card should be read from a minimum distance of 1 inch when presented parallel to the bezel surface. 8 Apply the appropriate graphic logos. These are order entry items. Refer MDE-4625 Graphics Panel Application and Repair for graphic application instructions.
Installation of the Encrypted Card Reader Retrofit Kit 3 Cold-start the CRIND Devices. Refer to “Cold-starting the CRIND Devices using the M03651A001, A002 and T17764 CRIND Logic Boards” on page 32 for instructions. 4 Complete the installation by referring to “Completing Installation for Encore 300 Units” on page 33. Note: Do not perform steps 4 to 7. re lim in ar y 5 Verify that the Card Reader will read a card.
Installation of the Encrypted Card Reader Retrofit Kit Figure 21: Left Option Door Opened Cable Clamp P re lim in a ry Card Reader 7 Disconnect the Data/Power cable connection (see Figure 22) from the Card Reader.
Installation of the Encrypted Card Reader Retrofit Kit 9 Using a 1/4 inch nut driver, remove the four hex head screws (Figure 22 on page 36) that secure the Card Reader bracket (Figure 22 on page 36) and the Card Reader to the option door. Dispose of the Card Reader. Note: Make a note of the Card Reader’s gasket orientation. This information will be useful when installing the new Card Reader Gasket.
Installation of the Encrypted Card Reader Retrofit Kit Figure 23: Encrypted Card Reader Assembly and Advantage Bracket Card Reader Slot lim in a Advantage Encrypted Card Reader Bracket (M07576B001) ry Printed Circuit Card (Inside) Advantage Encrypted Card Reader Assembly (M07577) - Front View Antenna Connector P re ESD Ground Connection Power/Data Connector Advantage Encrypted Card Reader Assembly (M07577) - Top View 4 Loosely secure the Encrypted Card Reader bracket and Card Reader to the main
Installation of the Encrypted Card Reader Retrofit Kit Figure 24: CRIND Logic Board Showing the Connection of J282 End to the SmartPad Port To SmartPad P To Card Reader re lim in ar y SmartPad Cable 9 Insert the connector end of the ESD Ground Card cable (M07709A003) (see Figure 25) to the ESD Ground Connection (see Figure 23 on page 38) on the Card Reader.
Installation of the Encrypted Card Reader Retrofit Kit Figure 26: Advantage ESD Card Reader Ground Cable M07709A003 M07709A003 Cable P re lim in a ry Clip End of Cable Installing the Antenna PCA Note: Installation of the PCA antenna will require positioning the antenna as shown in Figure 27 on page 41. Using cloth and isopropyl alcohol, remove any dust or dirt from the antenna location prior to removing the adhesive backing from the PCA antenna.
Installation of the Encrypted Card Reader Retrofit Kit Note: Since there are no pilot holes in the plastic for these antenna mounting screws, significant force is typically required to get the screws to penetrate the plastic. If problems are encountered, it is acceptable to drill a pilot hole of 1/8 inch diameter or less, by a maximum depth of 3/16 inch to start each screw. Do not completely drill through the plastic.
Installation of the Encrypted Card Reader Retrofit Kit Cold-starting the CRIND Devices using the M03651A001, A002 and T17764 CRIND Logic Boards To cold-start the CRIND devices, proceed as follows: 1 Locate the CRIND Logic Board (s). 2 Use a chip remover to remove the current firmware chip located at U7 (located directly above connector P266). ry 3 On side 1 of the unit, install the required firmware chip at U7 on the CRIND Logic Board. Repeat the procedure on the other side of the unit.
Installation of the Encrypted Card Reader Retrofit Kit Figure 28: FCC Label on Smart Card Reader (Side) re lim in ar y FCC Label Q13459-01 P 3 Close and secure the main doors using the security latch and the main door lock. Reinstall and lock the lower panel door. 4 Restore power to the unit. Refer to MDE-2540 The Advantage, Legacy, and MPD Series Owners Manual for details.
Installation of the Encrypted Card Reader Retrofit Kit 10 Obtain the FCC Decal (M02962B009) from the kit and install it under the patent label. P re lim in a ry Patent Label TRIND FCC Label Nameplate (M02962B009) Installing the M07813K008 Kit in an Advantage Series Unit Reserving Space for Cash Acceptor (with Contactless Card Reader Option) The installation instructions for this kit are similar to the installation instructions for the M07813K007 kit.
Installation of the Encrypted Card Reader Retrofit Kit Installing the Antenna PCA Note: Installation of the PCA antenna will require positioning the antenna as shown in Figure 29 on page 46. Using cloth and isopropyl alcohol, remove any dust or dirt from the antenna location prior to removing the adhesive backing from the PCA antenna. 1 Open the right side of the option door.
Installation of the Encrypted Card Reader Retrofit Kit Figure 29: Antenna PCA Location on the Right Side of the Option Door M05170A001 Antenna PCA lim in a Antenna Mounting Holes ry Right Hand Door (backside) 2-pin Connector 3.
Installation of the Encrypted Card Reader Retrofit Kit CAUTION Refer to Figure 29 on page 46 and Figure 30 on page 46 and ensure that the Antenna Cable is inserted into the 2-pin Antenna connector on the dual-head card assembly. Failure to connect the cable properly will damage the card reader. 7 Use the cable mounts (Q13558-04) to properly dress the cables, to avoid pinching or excessive re lim in ar y stretching during opening/closing of either or both doors (see Figure 29 on page 46).
Installation of the Encrypted Card Reader Retrofit Kit Installing the M07813K009 Kit in an Advantage Series Unit Using Space Reserved for Cash Acceptor on the Left Options Door (without Contactless Card Reader Option) lim in ar y The installation instructions for this kit are similar to the installation instructions for the M07813K007 kit. The difference is that there is no Contactless Card Reader option. To install the M07813K009 kit, proceed as follows: 1 Remove the existing Card Reader.
