Combination 6” x 48” belt sander and 12” disc sander. Built-in dust collector on model 15-035DC only. Heavy-duty enclosed cabinet protects motor from sanding dust. Two large surface, cast-iron, tilting tables for unlimited sanding operations. Sanding belt operates at any angle from horizontal to vertical with positive stops at 90° and 45°. Quick-change belt tension lever for faster belt changes. Handles all finishing operations including: sanding, polishing, grinding, surfacing and cleaning.
GENERAL® INTERNATIONAL 8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3 Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca THANK YOU for choosing this General® International model 15-035/15-035DC 6” x 48” belt & 12” disc sander. This sander has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service.
GENERAL® INTERNATIONAL WARRANTY All component parts of General® International and Excalibur by General International ® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.
TABLE OF CONTENTS Rules for safe operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Electrical requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Grounding instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RULES FOR SAFE OPERATION To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment. 1. Do not operate the sander when tired, distracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness. 2.
ELECTRICAL REQUIREMENTS BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE. THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
6” x 48” BELT & 12” DISC SANDERS 15-035/15-035DC IDENTIFICATION OF MAIN PARTS AND COMPONENTS G A F M I B O G C H D E N J L * K A. B. C. D. E. F. G. BELT TRACKING ADJUSTMENT SANDING DISC MITER GAUGE DISC TABLE LOCK KNOB DUST HOSE SANDING BELT BELT GUARD H. I. J. K. L.* M. N. O. MAIN ON/OFF SWITCH BELT SANDER WORK TABLE MACHINE BASE STAND DUST COLLECTOR SWITCH (15-035DC ONLY) BELT TENSION LEVER OVERLOAD RESET (220V, 10 A) OVERLOAD RESET (110V, 18 A) * The switch panel shown is for 15-035DC.
BASIC FUNCTIONS This machine has been designed for sanding or polishing (removing kerf or pencil marks) on small workpieces, such as chair legs or cabinet doors. The sanding belt can be tilted at any angle between 90º and 180º for bevelled pieces. Flat sanding, with belt in hoizontal position (180º), is easier and safer for longer workpieces. The sanding disc can be used for sanding round or curved surfaces.
PLACEMENT WITHIN THE SHOP / ESTABLISHING A SAFETY ZONE SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COMPLETED THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED TO DO SO. PLACEMENT WITHIN THE SHOP This machine should be installed and operated only on a solid, flat and stable floor that is able to support the weight of the machine and the operator.
ASSEMBLY INSTRUCTIONS For your convenience this sander is shipped from the factory partially assembled and requires only minimal assembly and set up before being put into service. SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COMPLETED THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED TO DO SO.
CONNECTING TO A DUST COLLECTOR (MODEL 15-035 M1 ONLY) DO NOT OPERATE THIS SANDER WITHOUT AN ADEQUATE DUST COLLECTION SYSTEM PROPERLY INSTALLED AND RUNNING. OPERATING THIS SANDER WITHOUT ADEQUATE DUST COLLECTION CAN LEAD TO EQUIPMENT MALFUNCTION OR DANGEROUS SITUATIONS FOR THE OPERATOR OR OTHER INDIVIDUALS IN THE WORKSHOP. The 4" diameter dust outlet allows for connection to a dust collector (not included).
ADJUSTING THE 90° AND 45° BEVEL STOPS - SANDING BELT TABLE D A E C B G F H BEFORE MAKING ANY ADJUSTMENTS, MAKE SURE THAT THE SWITCH IS IN THE “OFF” POSITION AND THAT THE POWER CORD IS UNPLUGGED. The sanding belt operates at any angle from horizontal to vertical with positive stops at 90° and 45°. These stops are factory set. However, with use and vibration over time, they evantually may need minor adjustments. 1. Make sure that the sander is turned off and unplugged. 2.
With the table set to 90°, verify and, if needed, adjust the 90° stop as follows: 1. Loosen lock nut C using a 10 mm wrench. 2. Adjust set screw D using the supplied 3 mm allen key until the screw sits on the table. 3. Re-tighten lock nut C. D C ADJUSTING THE BEVEL POINTER With the table set to 90°, the bevel pointer might need to be adjusted.
D C J B A Note: For stop installation, the stud has to be re-installed with it’s longer end threaded in as shown above. 5. Re-install the washer F, then re-install the stud as shown above, threading its longer end in the sanding head. 6. Re-install the toothed nut D on the stud. 7. Slide the backstop holder J onto stud with nut and secure in place using the previously removed handle C, spring B and screw A. N O M O L K 8. Loosen and remove bolt K and washer L from the backstop M. 9.
BASIC ADJUSTMENTS & CONTROLS CONNECTING TO A POWER SOURCE TO REDUCE THE RISK OF SHOCK OR FIRE DO NOT OPERATE THE UNIT WITH A DAMAGED POWER CORD OR PLUG. REPLACE DAMAGED CORD OR PLUG IMMEDIATELY. INTERRUPTEUR EN POSITION D’ARRÊT INTERRUPTEUR(S) EN POSITION ARRÊT TO AVOID UNEXPECTED OR UNINTENTIONAL START-UP, MAKE SURE THAT THE POWER SWITCH IS IN THE OFF POSITION BEFORE CONNECTING TO A POWER SOURCE.
OVERLOAD PROTECTION/CIRCUIT BREAKER MODEL 15-035DC MODEL 15-035 B A B A The unit is equipped with a circuit breaker A to protect the motor from power surges or spikes in line voltage. In the event of a power surge, the circuit breaker will be automatically tripped thereby cutting off the power to the motor. Note: If your machine’s motor was converted from 220 V to 110 V power, circuit breaker B will be tripped if a power surge occurs.
SANDING BELT TRACKING ADJUSTMENT DO NOT ATTEMPT TO PERFORM ANY ADJUSTMENTS WHILE THE MACHINE IS RUNNING. ALWAYS TURN OFF AND UNPLUG THE SANDER BEFORE PERFORMING ANY ADJUSTMENTS. KEEP HANDS WELL AWAY FROM THE SANDING BELT AND ALL MOVING PARTS WHEN THE SANDER IS RUNNING. Though not essential, proper belt tracking (having the belt running straight and turning as evenly on the rollers as possible) can prolong belt life and avoid having the belt slip off during operation.
REQUIRED MAINTENANCE REPLACING THE SANDING BELT/DISC Sanding belt / disc should be replaced when worn out.
EMPTYING/CLEANING THE COLLECTOR BAG (15-035DC ONLY) TURN THE SWITCH TO THE "OFF" POSITION AND UNPLUG THE UNIT FROM THE POWER SOURCE BEFORE EMPTYING OR REPLACING THE COLLECTOR BAG OR BEFORE PERFORMING ANY MAINTENANCE. FINE PARTICULATE DUST IS A CARCINOGEN THAT CAN BE HAZARDOUS TO HEALTH. WEAR EYE A RESPIRATORY PROTECTION DEVICE WHEN EMPTYING/CLEANING THE DUST COLLECTOR BAG. 1. Using a screwdriver, loosen the clamp screw only as much as needed to remove the bag from the machine. 2.
WIRING DIAGRAM 110V CONNECTION 110V CONNECTION 8+* (2')1 ?+225= -8'? 9:'8:/4- =/8/4?+225= ?+225= =./:+ GREEN )+4: 9=/:). 9:'8:/4)'6')/:58 8;44/4)'6')/:58 8+* (2')1 ?+225= -8'? 68+)/6/:':58 35:58 ON /OFF SWITCH )OXI[OZ (XKGQKX ') < ' 2/4+ 25'* =./:+ 35:58 )OXI[OZ (XKGQKX ') < ' 2/4+ 25'* (2')1 =./:+ -8++4 ON / OFF SWITCH =./:+ -8++4 -85;4* =/8+ GREEN =./:+ )'6')/:58 220V CONNECTION =./:+ GREEN )+4: 9=/:). ?+225= 9:'8:/4)'6')/:58 =.
MAIN ASSEMBLY (15-035) 15 50 14 80 79 132 49 71 70 48 47 137 53 54 51 134 17 45 133 46 52 44 43 76 19 20 18 68 77 21 22 72 73 78 74 23 57 13 12 10 56 16 73 11 55 24 8 25 163 159 125 73 155 122 130 170 162 58 3 154 75 81 82 5 84 26 83 85 140 4 1 64 86 87 164 126 88 152 151 89 121 90 91 2 126 100 113 9 112 111 185 7 30 166 80 165 33 118 93 184 183 32 63 154 167 34 189 182 59 60 155 74 177 62 6 63 119 188 149 69 148 147 173A 18
MAIN ASSEMBLY (15-035DC) 15 50 14 49 53 54 71 70 48 47 137 51 80 79 132 134 17 18 76 77 21 22 46 52 45 43 133 44 19 68 16 72 73 78 74 23 57 10 73 11 163 55 130 8 73 24 170 25 125 162 122 159 58 3 155 154 75 81 82 5 85 140 84 83 164 4 1 26 64 86 87 88 126 152 89 2 126 113 98 129 40 99 33 118 93 41 36A 69 94 MOTO MOTE R UR CAPT DUST EUR COLL DE ECTO POUS SIERR E KC OL OT T UO LL UP KC 117 149 148 147 O OT T UO 123 61 UP 95 96 37 124 131
PARTS LIST 15-035/15-035DC M1 PART N0.
PARTS LIST 15-035/15-035DC M1 24 PART N0.
PARTS LIST 15-035/15-035DC M1 PART N0.
PARTS LIST 15-035/15-035DC M1 PART N0.
Notes 27
MODELS 15-035/15-035DC 8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3 Fax: (514) 326-5565 - Tel.: (514) 326-1161 Fax: (514) 326-5555 - Parts & Service / Order Desk orderdesk@general.ca www.general.ca IMPORTANT When ordering replacement parts, always give the model number, serial number of the machine and part number. Also a brief description of each item and quantity desired.
