SETUP & OPERATION MANUAL FEATURES Tables can be adjusted up or down for full belt use. Front table can be inclined left or right. 6" X 108" VERTICAL OSCILLATING EDGE BELT SANDER Innovative hinged dust hood accommodates oversized stock. Easy adjustment of abrasive belt tension with one lever only. Graphite backing reduces belt friction for longer belt life. Single knob tracking control. Auxiliary table allows curved sanding. Heavy steel base ensures a solid stable platform while sanding.
GENERAL® INTERNATIONAL 8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3 Telephone (514) 326-1161 • Fax (514) 326-5555 • www.general.ca THANK YOU for choosing this General® International model 15-010S 6" X 108" Oscillating Vertical Edge Belt Sander. This sander has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service.
GENERAL® & GENERAL® INTERNATIONAL WARRANTY All component parts of General®, General® International and Excalibur by General International ® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.
TABLE OF CONTENTS SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . .5 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . .14 Periodic maintenance . . . . . . . . . . . . . . . . .14 ELECTRICAL REQUIREMENTS . . . . . . . . . . . . . .6 Required maintenance . . . . . . . . . . . . . . . .14 Electrical connections . . . . . . . . . . . . . . . . . . . . . . .6 Grounding instructions . . . . . . . . . . . . . . . . . . . . . . .6 Circuit capacity . . . . . . . . . . . . . . . . . . . . . . . . .
RULES FOR SAFE OPERATION To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment. 1. Do not operate the sander when tired, distracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness. 2.
ELECTRICAL REQUIREMENTS BEFORE CONNECTING THE MACHINE TO THE POWER SOURCE, VERIFY THAT THE VOLTAGE OF YOUR POWER SUPPLY CORRESPONDS WITH THE VOLTAGE SPECIFIED ON THE MOTOR I.D. NAMEPLATE. A POWER SOURCE WITH GREATER VOLTAGE THAN NEEDED CAN RESULT IN SERIOUS INJURY TO THE USER AS WELL AS DAMAGE TO THE MACHINE. IF IN DOUBT, CONTACT A QUALIFIED ELECTRICIAN BEFORE CONNECTING TO THE POWER SOURCE. THIS TOOL IS FOR INDOOR USE ONLY. DO NOT EXPOSE TO RAIN OR USE IN WET OR DAMP LOCATIONS.
6" X 108" OSCILLATING VERTICAL EDGE BELT SANDER 15-010S IDENTIFICATION OF MAIN PARTS AND COMPONENTS SANDING BELT TRACKING ADJUSTMENT KNOB MOTOR ASSEMBLY LOCKING LEVER FRONT TABLE HEIGHT ADUSTMENT KNOB SANDING BELT TENSION LEVER FRONT TABLE HEIGHT LOCK KNOBS TOP COVER BASE SANDING BELT FRONT TABLE AUXILIARY TABLE HEIGHT ADJUSTMENT LOCKING LEVER END GUARD/DUST HOOD AUXILIARY TABLE ON/OFF SWITCH 7
BASIC FUNCTIONS This 6" x 108" vertical oscillating edge sander has been designed for sanding or polishing (removing kerf or pencil marks) on small workpieces, such as chair legs or cabinet doors. This sander is not intended (and should not be used) to sand any material other than wood. The front table can be inclined left or right for sanding irregular workpieces and the auxiliary/end table can be used for sanding round or curved surfaces.
PLACEMENT WITHIN THE SHOP / ESTABLISHING A SAFETY ZONE PLACEMENT WITHIN THE SHOP This machine should be installed and operated only on a solid, flat and stable floor that is able to support the weight of the sander (453 lbs - 206 kgs) and the operator. Using the dimensions shown as a guideline, plan for placement within your shop that will allow the operator to work unencumbered and unobstructed by foot traffic (either passing shop visitors or other shop workers) or other tools or machinery.
ASSEMBLY INSTRUCTIONS For your convenience this sander is shipped from the factory partially assembled and requires only minimal assembly and set up before being put into service. SERIOUS PERSONAL INJURY COULD OCCUR IF YOU CONNECT THE MACHINE TO THE POWER SOURCE BEFORE YOU HAVE COMPLETED THE INSTALLATION AND ASSEMBLY STEPS. DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL INSTRUCTED TO DO SO. REPOSITION THE AUXILIARY TABLE MOUNTING BRACKET REAR FACE VIEW 1.
CONNECTING TO A DUST COLLECTOR DO NOT OPERATE THIS SANDER WITHOUT AN ADEQUATE DUST COLLECTION SYSTEM PROPERLY INSTALLED AND RUNNING. OPERATING THIS SANDER WITHOUT ADEQUATE DUST COLLECTION CAN LEAD TO EQUIPMENT MALFUNCTION OR DANGEROUS SITUATIONS FOR THE OPERATOR OR OTHER INDIVIDUALS IN THE WORKSHOP. This sander is equipped with one 4" diameter dust outlet , on the right side of the machine, allowing for connection to a dust collector (not included).
OVERLOAD PROTECTION/CIRCUIT BREAKER The magnetic safety switch on this sander is equipped with an overload protection feature. To prevent an electrical overload from damaging the motor, in the event of a spike in line voltage or amperage draw, the internal overload protector will automatically be tripped, thereby cutting off power to the motor.
AUXILIARY TABLE HEIGHT ADJUSTMENT Adjusting the height of the auxiliary table allows an even wearing of the sanding belt surface by allowing you to use different sections of the belt depending on the height of the workpiece. 1. Loosen the locking lever table mounting bracket. located on the auxiliary 2. Raise or lower the auxiliary table by hand tighten the locking lever.
MAINTENANCE MAKE SURE THE SANDER HAS BEEN TURNED OFF AND UNPLUGGED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE. PERIODIC MAINTENANCE • Keep the machine CLEAN and FREE OF DUST. Vacuum or brush off any loose debris and wipe down the machine and the tables occasionally with a damp rag. • Drums must always be kept clean. Dirt on drums will cause poor tracking and belt slippage. • Periodically inspect the ON/OFF switch, power cord, plug and other parts for damage.
Loose 3. Unscrew and remove the two lock knobs remove the top cover . then 4. Pull the belt tension lever to the “loose” position . Tip: To extend belt life and avoid premature breakage, take note of the direction arrows printed on the inside of the sanding belt to make sure you install the belt in the correct direction. 5. Remove the worn sanding belt . 6. Install a new sanding belt onto the drums .
STEEL PLATEN ADJUSTMENT The steel platen should protrude 1/8” to 1/4” (approx.) past the motor drive roller and idle roller in order to be in complete contact with the abrasive belt. The steel platen is initially set at the factory but, due to vibrations, over time, may need to be re-adjusted. 1. Turn off and unplug the sander from the power source. 2. Remove the sanding belt. If needed, refer back to section “Replacement of the sanding belt”. LEFT SIDE VIEW RIGHT SIDE VIEW 3.
LUBRICATION NOTE: The motor and all bearings are sealed and permanently lubricated – no further lubrication is required. SANDING BELT TENSION MECHANISM Keep the sanding belt tension mechanism (located at the rear of the sander, under the tension lever) well lubricated and free of dust or debris. Clean and remove dust, debris, and old lubricant every 6 months or as needed depending on frequency of use. After cleaning, reapply lubricant as needed.
165 167 169 171 167 174 160 08 07 06 78 81 154 157 156 73 21 75 74 72 149 99 148 162 161 05 18 163 151 172 90 91 92 07 61 176 159 32 187 89 185 45 83 19 59 03 20 07 164 166 168 170 168 173 177 181 178 180 150 191 86 59 03 02 01 192 193 194 195 196 41 21 80 39 85 186 68 66 188 70 45 27 RU LES 179 SAFE TY 12 70 158 07 190 88 175 33 152 52 07 22 42 51 43 189 70 46 70 64 183 MAIN ASSEMBLY
MOTOR ASSEMBLY 49 99 106 63 50 53 71 103 93 105 108 109 110 111 94 119 95 56 130 118 184 97 182 101 104 107 100 98 99 120 117 96 131 121 132 122 133 134 123 135 102 112 124 136 125 137 124 126 99 113 138 127 116 115 122 133 123 114 132 120 146 109 147 128 131 130 139 129 145 144 140 143 142 141 19
PARTS LIST 15-010S 20 PART NO.
PARTS LIST 15-010S PART NO.
PARTS LIST 15-010S Notes 22 PART NO.
Notes 23
MODEL 15-010S M1 8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3 Fax: (514) 326-5565 - Tel.: (514) 326-1161 Fax: (514) 326-5555 - Parts & Service / Order Desk orderdesk@general.ca www.general.ca IMPORTANT When ordering replacement parts, always give the model number, serial number of the machine and part number. Also a brief description of each item and quantity desired.