GP Series Portable Generator Owner’s Manual 000896 MODEL:________________________ SERIAL:________________________ DATE PURCHASED:______________ WARNING This product is not intended to be used in a critical life support application. Failure to adhere to this warning could result in death or serious injury. (000209a) Register your Generac product at: WWW.GENERAC.
Table of Contents Section 1 Introduction and Safety 1 Introduction ..................................... 1 Safety Rules .................................... 1 Safety Symbols and Meanings ........ 1 Exhaust and Location Hazards ....... 2 Electrical Hazards ........................... 2 Fire Hazards .................................... 3 Standards Index .............................. 3 Section 2 General Information and Setup .............................................. 4 Know Your Generator ................
Section 1 Introduction and Safety Introduction Thank you for purchasing a Generac Power Systems Inc. product. This unit has been designed to provide high-performance, efficient operation, and years of use when maintained properly. DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury. (000001) WARNING Consult Manual. Read and understand manual completely before using product.
DANGER Electrocution. Water contact with a power source, if not avoided, will result in death or serious injury. (000104) DANGER Electrocution. Turn utility and emergency power supplies to OFF before connecting power source and load lines. Failure to do so will result in death or serious injury. (000116) • It is recommended to obtain parts and service from your local IASD to keep this unit in safe working order.
• National Electric Code (NEC) requires the frame and external electrically conductive parts of the generator be properly connected to an approved earth ground. Local electrical codes may also require proper grounding of the generator. Consult with a local electrician for grounding requirements in the area. • Use a ground fault circuit interrupter (GFCI) in any damp or highly conductive area (such as metal decking or steel work). DANGER Electrocution.
Section 2 General Information and Setup 7 12 6 5 8 000900 18 15 10 20 000898 16 21 17 13 11 4 000899 14 Figure 2-1. Features and Controls TABLE 1.
Emissions The United States Environmental Protection Agency (US EPA) (and California Air Resources Board (CARB), for engines/equipment certified to California standards) requires that this engine/equipment complies with exhaust and evaporative emissions standards. Locate the emissions compliance decal on the engine to determine applicable standards. For emissions warranty information, please reference the included emissions warranty.
Hour Meter The Hour Meter tracks hours of operation for scheduled maintenance. See Figure 2-3. • The CHG OIL display will illuminate every 100 hours. The message will flash one hour before and one hour after each 100 hour interval, providing a two hour window to perform service. • The SVC display will illuminate every 100 hours. The message will flash one hour before and one hour after each 200 hour interval providing a two hour window to perform service.
Remove Contents from Carton 1. Open carton completely by cutting each corner from top to bottom. 2. Remove and verify carton contents prior to assembly. Carton contents should contain the following: TABLE 3. Accessories Item Qty. Main Unit 1 Owner’s Manual 1 Liter Oil SAE 30 with Funnel 1 Handle Assembly (A) 1 Never-flat Wheel (B) 2 Frame Foot Assembly (C) 2 Axle Pin (D) 2 Product Registration Card 3 Service Warranty 1 Emissions Warranty 1 Hardware Bag Qty.
Add Engine Oil Fuel CAUTION DANGER Engine damage. Verify proper type and quantity of engine oil prior to starting engine. Failure to do so could result in engine damage. (000135) 1. Place generator on a level surface. 2. Verify oil fill area is clean. 3. Remove oil fill cap and wipe dipstick clean. See Figure 2-8. Explosion and Fire. Fuel and vapors are extremely flammable and explosive. Add fuel in a well ventilated area. Keep fire and spark away.
Section 3 Operation Operation and Use Questions Call Generac customer service at 1-888-GENERAC (1-888-436-3722) with questions or concerns about equipment operation and maintenance. Before Starting Engine 1. Verify engine oil level is correct. 2. Verify fuel level is correct. 3. Verify unit is secure on level ground, with proper clearance and is in a well ventilated area.
• The rated wattage of lights can be taken from light bulbs. The rated wattage of tools, appliances, and motors can be found on a data label or decal affixed to the device. • If the appliance, tool, or motor does not give wattage, multiply volts times ampere rating to determine watts (volts x amps = watts). • Some electric motors, such as induction types, require about three times more watts of power for starting than for running. This surge of power lasts only a few seconds when starting such motors.
1. Unplug all electrical loads from the unit's receptacles before starting engine. 2. Place generator on a level surface. 3. See Figure 3-2. Open the fuel shut-off valve (A). 4. Turn engine RUN/STOP switch (B) to RUN. See Figure 3-2. . D B A 000628 Figure 3-2.Engine Controls 5. Slide engine choke (C) to Full CHOKE position (left). See Figure 3-3. C Generator Shut Down CAUTION Equipment and property damage. Disconnect electrical loads prior to starting or stopping unit.
Section 4 Maintenance and Troubleshooting Maintenance Regular maintenance will improve performance and extend engine/equipment life. Generac Power Systems, Inc. recommends that all maintenance work be performed by an Independent Authorized Service Dealer (IASD). Regular maintenance, replacement or repair of the emissions control devices and systems may be performed by any repair shop or person of the owner’s choosing.
Only high-quality detergent oils classified for service SF, SG, SH, SJ or higher are recommended. DO NOT use special additives. Climate determines proper engine oil viscosity. See chart to select correct viscosity. . 5. Add recommended engine oil as necessary. 6. Replace oil fill cap and hand-tighten. NOTE: Some units have more than one oil fill location. It is only necessary to use one oil fill point. Change Engine Oil SAE 30 10W-30 WARNING Accidental start-up.
Inspect muffler for cracks, corrosion, or other damage. Remove spark arrestor, if equipped, inspect for damage or carbon blockage. Replace parts as required. C Inspect Spark Arrestor Screen A WARNING B Hot Surfaces. When operating machine, do not touch hot surfaces. Keep machine away from combustibles during use. Hot surfaces could result in severe burns or fire. (000108) 000630 Figure 4-3. Air Filter Assembly Service Spark Plug To service spark plug: 1. Clean area around spark plug. 2.
Storage Prepare Fuel System for Storage General DANGER Explosion and Fire. Fuel and vapors are extremely flammable and explosive. Store fuel in a well ventilated area. Keep fire and spark away. Failure to do so will result in death or serious injury. (000143) WARNING Risk of Fire. Verify machine has properly cooled before installing cover and storing machine. Hot surfaces could result in fire. (000109) It is recommended to start and run the generator for 30 minutes, every 30 days.
Troubleshooting PROBLEM CAUSE CORRECTION Engine is running, but AC output is not available. 1. Circuit breaker OPEN. 2. Poor connection or defective cord set. 3. Connected device is bad. 4. Fault in generator. 5. GFCI receptacle is OPEN (if equipped). 1. Reset circuit breaker. 2. Check and repair. 3. Connect another device that is in good condition. 4. Contact IASD. 5. Correct ground fault and press reset button on GFCI receptacle (if equipped).
Part No. 0K9830 Rev. C 02/02/16 ©2016 Generac Power Systems, Inc. All rights reserved Specifications are subject to change without notice. No reproduction allowed in any form without prior written consent from Generac Power Systems, Inc. Generac Power Systems, Inc. S45 W29290 Hwy. 59 Waukesha, WI 53189 1-888-GENERAC (1-888-436-3722) generac.