Petol Surgrip Casing Tong SCT1020H Data Book Gearench P.O. Box 192 4450 South Highway 6 Clifton, Texas 76634 Phone: (254) 675-8651 Fax: (254) 675-6100 © 2011 by GEARENCH.
Table of Contents Petol SCT1020H Surgrip Casing Tong Description ............................................................ 1 Warranty ................................................................................................................................. 2 Safe Practices and Procedures ............................................................................................... 4 Responsibility ....................................................................................................
Petol SCT1020H Surgrip Casing Tong Description The SCT1020H Petol Surgrip Casing Tong was designed for making up and breaking out casing. It is rated for operation on 9-5/8" to 20" diameters. The tong is adjusted by exchanging belts to work different nominal sizes of casing. The SCT1020H offers the following features: A high strength aramid fiber belt with polyurethane covering to grip the pipe and reduce the weight dramatically as compared to chain or lug jaws.
Warranty What Is Covered Gearench tools are expressly warranted to you, the purchaser, to be free of defects in material and workmanship. How Long Coverage Lasts This express warranty lasts for the lifetime of the GEARENCH tool. Warranty coverage ends when the tool becomes unusable for reasons other than defects in workmanship or material. How Can You Get Warranty Service To obtain the benefit of this warranty, contact a GEARENCH sales representative in Clifton, Texas. GEARENCH · 4450 South Highway 6 · P.O.
Forum Selection Clause Any dispute arising out of the sale and/or use of the GEARENCH tool that is the subject of this limited warranty shall be presented in the form of a claim or lawsuit to the offices of GEARENCH in Clifton, Bosque County, Texas. No claim or suit may be brought against GEARENCH, arising out of the sale and/or use of the tool, or arising out of the terms of this warranty, except in such forum.
Safe Practices and Procedures Responsibility "It is the responsibility of the employer to train the employee in the proper selection and usage of tools, chains, etc., and to ensure that they are selected and used in that manner. In many instances, injury results because it is assumed that anybody knows how to use common hand tools. Observations and the record show that this is not the case.
Safety Goggles must always be worn by persons in any area where hand and powered tools are being used. Never apply excess leverage to a wrench or tool by means of a "Cheater Bar". Never strike wrenches and tools with hammers or other objects. All tools should be kept clean, inspected on a regular basis, and replaced when they show signs of wear. Be especially careful not to place yourself in a position that could result in bodily injury in the event of a failure.
Responsibility of Distributors IT IS THE RESPONSIBILITY OF THE PURCHASERS OF GEARENCH PRODUCTS TO CONVEY THE INFORMATION IN THIS PUBLICATION AND ANY OTHER INFORMATION RELATING TO THE INDIVIDUAL PRODUCT, THROUGH THE CHANNELS OF DISTRIBUTION, DOWN TO AND INCLUDING THE INDIVIDUAL USING THE PRODUCT NOTE: In view of the fact that the actual use determines whether safety requirements have been met, the ultimate responsibility to comply rests with the end user.
Safety Precautions 1. Always wear safety goggles to protect eyes. 2. Select the right tool for the job. 3. Keep tools in good condition. 4. Use tools correctly. 5. Keep tools in a safe place. 6. Wear protective clothing, gloves and safety shoes as appropriate. 7. Use only PETOL & TITAN replacement parts to ensure proper strength.
Operation The typical application of one Surgrip Casing Tong is shown in the figure below. Normally an additional tong is used as a backup. The backup tong is not shown for clarity. The tong will exert torque in the direction shown. The tong will ratchet when moved in a direction opposite to the line pull. Ratcheting is used when the tong must be pulled more than once to completely makeup or breakout the connection. Suspension The tong should be suspended by the attached hanger.
Torque capacity The Surgrip Casing Tong utilizes a different belt for each nominal diameter. The maximum working loads are shown in the table below. Diameter 9 5/8 9 7/8 10 10 3/4 11 3/4 12 1/4 13 3/8 13 5/8 14 15 16 18 18 3/8 18 5/8 20 Belt Part Number SCTB1020H-0958 SCTB1020H-0978 SCTB1020H-1000 SCTB1020H-1034 SCTB1020H-1134 SCTB1020H-1214 SCTB1020H-1338 SCTB1020H-1358 SCTB1020H-1400 SCTB1020H-1500 SCTB1020H-1600 SCTB1020H-1800 SCTB1020H-1838 SCTB1020H-1858 SCTB1020H-2000 Torque Arm Length (inches) 43.
Parts List The following drawings, diagrams, and parts lists describe all parts, which may be needed as replacement items. All tong components are manufactured only by GEARENCH. DO NOT ATTEMPT TO SUBSTITUTE THESE COMPONENTS. The tong will not work properly unless these components are matched to the specific application. Consult our factory as your requirements change.
Parts List Item 1 2 3 4 5 6 7 8 9 10 11 12 13 13a 14 15 Qty. 1 1 1 2 2 2 2 1 2 1 1 2 2 2 1 1 Part Number SCTH1020H SCTJ1020H HP397 HXSR200 HI06D HP904 HS21 HP398 HXSR275 HP399 HH19 HXS047 HXN062 HXC008 See table HXL001 Description Handle Jaw Jaw-handle pin Retaining ring Diamond point insert Insert key Insert key spring Belt – jaw pin Spiral retaining ring Latch pin Hanger Hex bolt Slotted nut Cotter pin Belt Lanyard Notes Smalley WSM-200 (or equal) Smalley WSM-275 (or equal) ½-20UNF x 2 gr.
Material Qualifications The following table is a list of the materials and grades used in the manufacture of the SCT1020 Surgrip Casing Tong.
Non-Destructive Evaluation The figure below indicates the critical areas of the tong handle. A critical area is defined as an area in which no unrepaired crack indications are permitted and in which no major weld repairs are permitted. There are no critical areas on the jaw that meet these criteria.
Weld Repairs Scope: This procedure is to be followed for minor repairs of crack indications in heat treated alloy steels. A weld repair shall be considered minor when the depth of the cavity does not exceed 30% of the actual wall thickness or 1 inch, whichever is smaller, or when the extent of the cavity does not exceed approximately 10 square inches. Major weld repairs must be performed by Gearench or an approved repair center using appropriate procedures followed by full heat treatment and load testing.
Weld blending and inspection: The weld is to be ground flush with the adjacent parent material. The weld is to be inspected by magnetic particle to verify that the weld area is free of all crack indications.
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