. INSTALLATION 1.4.2 Flush mount Installation Note: For flush mounting in a panel, the mounting surface must be flat. Do not install the unit on an uneven surface. Flush mount, fixed at rear (for RCU-014/015/016) Use the optional flush mount kit FP03-09870 to mount the Control Unit to a console panel. See the outline drawing at the back of this manual. 1. Prepare a cutout in the location as shown in the figure as below.
1. INSTALLATION 2. Attach a ground wire (IV-1.25sq, supplied locally) to the ground terminal at the bottom of the unit. Ground screw* * : Use the screw that is preattached to the ground terminal. Ground wire 3. Set the unit to the mounting hole, then secure the unit with four self-tapping screws (520, supplied). 4. Attach four bolt hole caps (supplied).
1. INSTALLATION 1.4.3 Installation of RCU-016 connected with RCU-014 1. Pass the cable from RCU-016. 2. Connect the RCU-016 cable connector to J502. 3. Clamp the copper part of the cable with the cable clamp. How to change the cable entry of RCU-015/016 To change the cable entry from the side (default) to the bottom, modify the unit as shown in the following procedure. 1. Turn the chassis upside-down and remove four screws (M38) to open the back cover. 2.
1. INSTALLATION 1.5 Power Supply Unit This unit can be installed on a bulkhead, wall or on the floor. 1.5.1 Installation considerations Keep in mind the following points when selecting a location. • Locate the Processor Unit away from heat sources because of heat that can build up inside the cabinet. • Select a location where the vibration is minimal. • Locate the equipment away from places subject to water splash and rain.
1. INSTALLATION 1.5.2 How to install the Power Supply Unit Use four bolts (M6, local supply) to fasten the Power Supply Unit. For bulkhead mounting, fasten two bolts for the lower notches, leaving 5 mm of thread exposed from the bolt head. Set the notches of the Power Supply Unit on the two bolts, then fasten two bolts for the upper bolt holes. Then secure the Power Supply Unit in place with all four bolts fastened tightly.
1. INSTALLATION • Install the Processor Unit on the floor, or on a bulkhead with the following direction. For bulkhead, the cable entry must face the deck. OK Installation on a bulkhead OK Installation on a floor : Cable entry • Connect the ground wire (IV-8sq, local supply) between the earth terminal on the chassis and the ship’s earth, using the supplied crimp-on-lug FV2-M3 BLU. 1.6.2 How to install the Processor Unit Use four bolts (M6, local supply) to fasten the Processor Unit.
1. INSTALLATION • Locate the equipment away from places subject to water splash and rain. • Leave sufficient space at the sides and rear of the unit to facilitate maintenance. • Determine the location considering the length of the cable between the transceiver unit and the Antenna Unit and the cable between the transceiver unit and the Power Supply Unit. • A magnetic compass will be affected if the transceiver unit is placed too close to the magnetic compass.
1. INSTALLATION How to install the Intelligent Hub 1. Use two binding screws (M36, supplied) to attach the cable clamp (supplied) to the bottom of the HUB-3000. Binding screw (M3×6, 2 pcs) Cable clamp Bottom view 2. Fasten four self-tapping screws (420, supplied) to secure the unit. : Screw holes 1.9 Switching Hub (option) Use the HUB-100 to connect sensor networks. This network cannot be connected to the shipborne LAN network.
1. INSTALLATION • A magnetic compass will be affected if the hub is placed too close to the compass. Observe the compass safe distances in the SAFETY INSTRUCTIONS to prevent compass malfunction. 1.10 Junction Box (option) If the length of the antenna cable is more than 100 m, junction boxes are required. Install the boxes in a location protected from the weather, because their waterproofing standard is IPX3. Fasten the junction boxes to the mounting location with four sets of M8 bolts and nuts.
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2. WIRING 2.1 Overview Cable considerations To lessen the chance of picking up electrical interference where possible, avoid routing the antenna cable (power and LAN lines) near other onboard electrical equipment (radars, TX radio antennas, etc.). Also avoid running the cable in parallel with power cables. When crossing with other cable, the angle must be 90° to minimize the magnetic field coupling.
2. WIRING 2.1.1 Standard wiring A Cat 5e LAN cable (RW-00135, RW-00339) connects between the Antenna Unit (Power Supply Unit for FAR-2x58) and the Processor Unit. The maximum length of the cabling between the Processor Unit and the Antenna Unit is 80 m. Retrofit (using antenna cable RW-9600/4896) or foremast installation is also possible, with the installation of a pair of LAN Signal Converters, one in the Antenna Unit, the other in the Processor Unit. See section 2.10.
2. WIRING X-band radars for FAR2x58 radars The appropriate radars are FAR-2258(-BB), FAR-2358. : Standard supply : Optional or local supply Antenna Unit Antenna Cable • RW-0013 15/20/30/50 m • RW-0030 15/20/30/50 m • 03CA00099 70 m Control Unit RCU-014/ RCU-015/ RCU-031 XH10P-W-6P 10/20/30 m Motor Cable TPYCY-2.
2. WIRING X-band/S-band (TR-DOWN) radars The appropriate radars are FAR-2328W and FAR-2338SW. : Standard supply : Optional or local supply ANTENNA UNIT DPYCY-1.
2. WIRING 2.2 Antenna Unit for X-band, TR-UP Radar 2.2.1 How to fabricate the cables LAN cable 25 mm approx. 9 mm Expose inner vinyl sheath. approx. 9 mm Fold back drain wire and cut it, leaving approx. 9 mm. Remove the inner vinyl sheath by approx. 25 mm. Be careful not to damage inner shield and cores. approx. 11 mm Drain wire Straighten and flatten the cores in colored order and cut them, leaving approx. 11 mm. Using special crimping tool MPT5-8AS (PANDUIT CORP.), crimp the modular plug.
2. WIRING WAGO connector Press downward. Procedure Terminal opener Wire Twist WAGO connector 1. Twist the cores. 2. Press the terminal opener downward. 3. Insert the wire to hole. 4. Remove the terminal opener. 5. Pull the wire to confirm that it is secure. A terminal opener is provided on the circuit board as below.
2. WIRING RW-0013/RW-0030/03CA00099 (Antenna cable for FAR-2x58 radars) • RW-0030: With armor 10 450 30 300 Fabrication of the coaxial cable 14 14 5 6 Power line Armor Outer sheath Coaxial cable Inner shield Vinyl tape Inner sheath Folded shield Outer shield Crimp-on lug FV5.
2. WIRING Note: The maximum antenna cable length is 100 m for RW-9600, 50 m for RW-6895/ 4873. If the existing antenna cable is longer than the above maximum length, replace the antenna cable with RW-00135. For wiring the RW-9600 cable via the cable cover, the cable fabrication is shown below. In other cases, see the installation manual in the optional kit. The unused power lines are tied up and attached to the crimp-on lug FV5.5-S4 (LF), supplied locally.
2. WIRING 40 Outer sheath 945 10 6 Armor Inner sheath Crimp-on lug (FV2-4), supplied Spiral tubing Vinyl tape (unit: mm) TPYCY-2.5 (Motor power cable) 400 10 Outer sheath 2.2.2 6 5 Crimp-on lug FV2-4, pre-attached on TB901 Armor Inner sheath How to connect the cables for X-band radar (TR-UP, FAR-2x18/ 2x28/2x38 radars) NOTICE If there is a chance of inclement weather when the RF unit is removed, cover the intakes on both covers with packing tape for waterproofing.
2. WIRING Note 1: The cable for the performance monitor is connected between the rear cover and the RF-TB Board in the Antenna Unit. Open the cover slowly to prevent damage to the cable and connector. Note 2: If the de-icer is to be installed, spread open the right and left heater elements on the cover, then remove the front cover, being careful not to hit the elements on the radiator or chassis.
2. WIRING 4. Unfasten four screws to open the cable entrance cover. Cable entrance cover How to change the orientation The orientation of the cable entrance can be changed, in one of the three orientations shown in the following figure. No other orientation is allowed, to maintain watertight integrity. The default orientation is "deck". To change the entrance, unfasten the four screws circled in the following figure, then orient the cable entrance in the required direction. Refasten the screws.
2. WIRING If applicable, unfasten the two screws fixing the cable clamp for the sub monitor and de-icer power cable, then pass the cables through the cable entrance. Remove two screws to remove the cable clamp for the sub monitor and de-icer power cable. De-icer power cable Sub monitor cable Note: The dummy plug is provided to insert into the unused cable slot. Insert the plug for waterproofing. 6. Pass the cables through their respective locking wire saddles in the chassis from the cable entrance.
2. WIRING C TB801 A Connect shield for power line A B Power line LAN cable REAR B J821 B J821 D Connect shield for LAN cable Note: For the antenna cable RW-9600/6895/4873, connect the crimp-on lug (that binds unused wires) together with the shield of the power line. Destination of sub monitor cable Signal line: TB803 through the locking wire saddle (A). Coaxial cable: TB804 (B) Shield of signal cable: Screw on fixing plate (C) B TB804 Fasten conductor with screw.
2. WIRING 1) Set a locking wire saddle (supplied) at locations (B) and (C) shown in the following figure. Pass the de-icer power cable from cable entrance through the locking wire saddles (A), (B) and (C) and pull it to the front side. FRONT A B C C B 2) Unfasten the cable band* on the front cover. Pass the de-icer power cable through the band then fasten the band. Connect the cable to TB901 on the DE-ICER board (03P9573), using the supplied crimp-on lugs.
