Installation Manual

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Installation Manual

CLASS A AIS

Model FA-170

PRODUCT NAME: U-AIS TRANSPONDER

SAFETY INSTRUCTIONS ................................................................................................ i

SYSTEM CONFIGURATION ........................................................................................... ii

EQUIPMENT LISTS........................................................................................................ iii

1. MOUNTING..............................................................................................................1-1

1.1 How to Install the Antenna Unit(s) .....................................................................................1-1

1.2 How to Install the FA-1702 Monitor Unit ............................................................................1-7

1.3 How to Install the FA-1701 Transponder Unit..................................................................1-12

1.4 How to Install the PR-240 Power Supply (option)............................................................1-13

1.5 How to Install the FA-1703 Pilot Plug Unit (option)..........................................................1-14

2. WIRING....................................................................................................................2-1

2.1 Connection Overview.........................................................................................................2-1

2.2 How to Fabricate the Cables..............................................................................................2-2

2.3 Unit Interconnection...........................................................................................................2-4

2.4 How to Terminate COM ports (For IEC 61162-1/2 signal).................................................2-8

2.5 How to Change the Ship’s Mains Specifications................................................................2-9

3. SETTING AND ADJUSTMENT ...............................................................................3-1

3.1 How to Set MMSI, IMO No., Name and Call Sign..............................................................3-2

3.2 Inland AIS Specific Settings...............................................................................................3-3

3.3 How to Set GPS Antenna Position.....................................................................................3-5

3.4 How to Enable and Disable Alerts .....................................................................................3-6

3.5 How to Set Up the I/O Ports...............................................................................................3-7

3.6 Network Set Up..................................................................................................................3-8

3.7 SERVICE Menu Operations...............................................................................................3-9

APPENDIX 1 JIS CABLE GUIDE .............................................................................AP-1

APPENDIX 2 DIGITAL INTERFACE ........................................................................AP-2

PACKING LISTS ......................................................................................................... A-1

OUTLINE DRAWINGS ................................................................................................ D-1

INTERCONNECTION DIAGRAM ................................................................................ S-1

Summary of content (35 pages)

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Installation Manual CLASS A AIS Model FA-170 PRODUCT NAME: U-AIS TRANSPONDER SAFETY INSTRUCTIONS ................................................................................................ i SYSTEM CONFIGURATION ........................................................................................... ii EQUIPMENT LISTS........................................................................................................ iii 1. MOUNTING.................................................................
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Z10 : OCT.
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SAFETY INSTRUCTIONS The installer must read the safety instructions before attempting to install this equipment. WARNING Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury.
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SYSTEM CONFIGURATION OR GPS antenna GPA-017S VHF antenna VHF antenna GPS/VHF combined antenna GVA-100-T Distributor unit DB-1 MONITOR UNIT FA-1702 (two units may be connected) TRANSPONDER UNIT FA-1701 External display, NavNet2, NavNet 3D, Pilot plug (FA-1703), Sensor Alarm system Beacon receiver LAN Blue Sign Power supply PR-240 100/110/115/200/ 220/230 VAC 1ø, 50/60Hz ii : Standard supply : Optional or local supply 24 VDC 12-24 VDC GPS-017S GVA-100-T FA-1701 FA-1702 DB-1 PR-240 Exposed to the
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EQUIPMENT LISTS Standard supply Name Transponder unit Monitor Unit GPS Antenna GPS/VHF Combined Antenna Distributor Unit Installation Materials Type FA-1701 FA-1702 GPA-017S Code no. — — — — Qty 1 1 1 DB-1 CP05-13600 — 000-029-284 1 CP05-13610 000-029-285 GVA-100-T Spare Parts 000-029-286 CP24-00141 CP05-13630 001-176-030 000-029-287 CP05-13640 000-029-288 SP05-06501 001-426-300 Select one. 1 1 1 CP05-13620 Remarks 1 1 1 1 1 For GVA-100-T. For DB-1 (GVA-100-T).
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EQUIPMENT LISTS Optional supply Name Pilot Plug Unit Monitor Unit Power Supply Unit Antenna Cable Assembly Antenna Cable Set Mast Mounting Kit Antenna Fixing Bracket AD Converter Mast Mounting Kit Front Fixing Panel F Mount Cushion Kit Installation Materials Antenna Right Angle Mounting Base L-Angle Mounting Base Handrail Mounting Base Antenna Fixing Bracket Cable Assembly Type FA-1703 FA-1702 PR-240 CP20-02700 (30M) CP20-02710 (50M) CP20-02720 (40M) CP24-00300 CP24-00310 CP24-00320 CP20-01111 CP05-1400
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1. MOUNTING NOTICE Do not apply paint, anti-corrosive sealant or contact spray to coating or plastic parts of the equipment. Those items contain organic solvents that can damage coating and plastic parts, especially plastic connectors. 1.1 How to Install the Antenna Unit(s) 1.1.1 Mounting considerations for all antenna units When selecting a mounting location for the antenna, keep in mind the following points. • Select a location out of the radar beam.
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1. MOUNTING 1.1.2 GPS/VHF combined antenna (GVA-100-T) Install the combined antenna unit referring to the outline drawing. When selecting a mounting location for the antenna, keep in mind the following points. • Select a location out of the radar beam. The radar beam will obstruct or prevent reception of the GPS satellite signal. • There should be no interfering object within the line-of-sight to the satellites.
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1. MOUNTING Whip antenna fixture Loosen four screws. (M5x16) Antenna fixing bracket Combined box Bottom cover GPS/VHF Combined antenna The antenna flange should be placed at the top of the stanchion to prevent the antenna from slipping down the stanchion. Stanchion How to install distributor unit DB-1 The length of the cable between the distributor unit and transponder unit is 1 m so locate the distributor unit within 1 m from the transponder unit.
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1. MOUNTING 1.1.3 GPS antenna unit (GPA-017S) Install the GPS antenna unit referring to the outline drawing at the back of this manual. When selecting a mounting location for the antenna, keep in mind the following points. • Select a location out of the radar beam. The radar beam will obstruct or prevent reception of the GPS satellite signal. • There should be no interfering object within the line-of-sight to the satellites.
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1. MOUNTING How to attach the connector N-P-8DFB for cable 8D-FB-CV Outer Sheath Armor Dimensions in millimeters. Inner Sheath Shield 50 Remove outer sheath and armor by the dimensions shown left. Expose inner sheath and shield by the dimensions shown left. 30 Cover with heat-shrink tubing and heat. Cut off insulator and core by 10mm. 10 30 Twist shield end. Slip on clamp nut, gasket and clamp as shown left.
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1. MOUNTING 1.1.4 VHF antenna (FAB-151D, option) Location The location of the mandatory AIS VHF-antenna should be carefully considered. Digital communication is more sensitive than analog/voice communication to interference created by reflections in obstructions like masts and booms. It may be necessary to relocate the VHF radiotelephone antenna to minimize interference effects.
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1. MOUNTING How to attach the plug M-P-7 Lay the coaxial cable and attach an Mtype plug (if necessary) to the cable as follows. 30 mm Sheath 5 mm 2 mm 1. Remove the sheath by 30 mm. 2. Bare 23 mm of the center conductor. Trim braided shield by 5 mm and tin. Conductor Braided shield Insulator 3. Slide coupling ring onto cable. 4. Screw the plug assembly on the cable. Plug assembly Contact sleeve 5. Solder plug assembly to braided shield through solder holes. Solder contact sleeve to conductor. 6.
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1. MOUNTING 1.2.1 How to fit the optional waterproofing kit (OP05-139) The optional waterproofing kit must be fitted at the same time as the cabling is connected to the FA-1702. The kit contains the following items: • Cover gasket (Code:100-403-800-10) 1 • Cable gasket (Code:100-403-791-10) 1 1. Unfasten the four screws on the rear cable clamp, then remove the cable clamp to reveal the WAGO connector. 2. Fit the cable gasket to the cable clamp, referring to the figure below. 1.
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1. MOUNTING 1.2.2 How to install the FA-1702 on a desktop or bulkhead Note 1: The example figures in this procedure show the optional waterproofing kit OP05-139 attached. Note 2: The cable clamp must be oriented with the dome-side up, to prevent water intrusion. 1. Fit the two knobs to the monitor unit, then loosely fasten the knobs. Leave approximately 30 mm of space between the knob and the monitor unit. 2. Secure the hanger to the desktop or overhead bulkhead with four self-tapping screws (520).
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1. MOUNTING 4. Referring to the figure below, unlock two adjoining sides of the front panel, then remove the front panel. To unlock the front panel, lift the locking tabs gently, then pull the locking tabs away from the unit. Locking tabs - closeup Rear view of FA-1702 5. Referring to the figure below, fit the optional F Mount Cushion Kit (OP05-141) to the rear of the FA-1702. Take care to align the screw holes in the cushion to the screw holes on the FA-1702.
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1. MOUNTING 8. Fit the front panel to the FA-1702. For FA-150 to FA-170 retrofits, use the optional replacement kit (OP05-140). See the figure below for reference. OP05-140 optional faceplate Default faceplate OR FA-170 front panel - rear view OP05-140 optional faceplate Default faceplate Rubber keys For FA-150 retro-fits, carefully remove the rubber keys from the supplied front panel, then fit the rubber keys to the optional front panel.
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1. MOUNTING 1.3 How to Install the FA-1701 Transponder Unit Mount the transponder where it is protected from rain and water splash. This unit can be installed on a bulkhead, wall or on the floor. Install it referring to the outline drawing at the back of this manual for dimensions. When selecting a mounting location for the transponder, keep the following in mind: • Keep the transponder out of direct sunlight. • The temperature and humidity should be moderate and stable.
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1. MOUNTING 1.4 How to Install the PR-240 Power Supply (option) When selecting a mounting location for the unit, keep the following in mind: • Keep the unit out away from areas subject to water splash. • Locate the unit away from exhaust pipes and vents. • The mounting location should be well ventilated. • Mount the unit where shock and vibration are minimal. • A magnetic compass will be affected if the unit is placed too close to it.
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1. MOUNTING 1.5 How to Install the FA-1703 Pilot Plug Unit (option) The pilot plug unit is only available in flushmount configuration and should be mounted near where the pilot steers the ship. This plug is used to connect a PC to display AIS information for use by the pilot. 1. Cut a mounting hole in the mounting location, referring to the outline drawing at the back of this manual for mounting dimensions. 2.
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2. WIRING 2.1 Connection Overview Connect the equipment, referring to the interconnection diagram at the back of this manual. VHF antenna VHF antenna GPS Antenna GPS-017S OR GPS/VHF combined antenna GVA-100-T 0.6 m Distributor unit*3 DB-1 *1 * 0.8 m *1 1 RG-10U/Y Attached to Distributor (approx. 1m) RG-10U/Y Transponder unit FA-1701 8D-FB-CV, (30 m/40 m/50 m, Option) RG-10U/Y: Local supply Ground IV-2.0sq Power Supply PR-240 LAN*4 Z-AWG25X4P-SB *5 Monitor unit FA-1702 IV-2.0sq DPYC-1.
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2. WIRING 2.2 How to Fabricate the Cables LAN cable fabrication Shielding Cable jacket 80 Approx. 200 mm Expose the inner and outer sheaths as shown to the left. Outer sheath Inner sheath Cover the cable jacket at the cut as shown to the left. Cover the cable jacket with insulated tape (20 mm width) 1 3 2 25 mm approx. 9 mm Remove the outer sheath by approx 25 mm. Be careful not to damage inner shield and cores. Expose inner vinyl sheath.
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2. WIRING Fabrication of cables TTYCSLA-4, TYCSLA-7, TTYCSLA-1Q and TTYCSLA-1 L1 Armor L2 Drain wire A Sheath L3 A Using the terminals supplied on the inside of the FA-1701, fit the drain wire of each TTYCSLA cable with a terminal, then attach the terminal to the inside of the FA-1701 (the same place it was situated originally). Measurements are displayed in mm Unit L1 L2 L3 A FA-1701 200 80 80 6 FA-1702 140 80 60 6 FA-1703 180 100 80 9 Vinyl tape (Width: 20) Clamp here with cable clamp.
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2. WIRING 2.3 Unit Interconnection The transponder unit (FA-1701), monitor unit (FA-1702) and the pilot plug unit (FA1703) use different connectors for interconnection. See the figures below to fabricate the connections. How to attach wires to the connectors Transponder unit FA-1701 Terminal opener is located on rear of the FA-1701 cover. Terminal opener Push Wire Twist Procedure 1. Twist core. 2. Insert terminal opener and push. 3. Insert wire into hole. Be careful not to pinch the sheath. 4.
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2. WIRING 2.3.1 How to connect the FA-1702 monitor unit 1. Unfasten the four screws on the rear cable clamp, then remove the cable clamp to reveal the WAGO connector. WAGO connector Cable clamp The cable clamp must be oriented as shown in this figure. 2. Unplug the WAGO connector from the FA-1702. 3. Pass the cable through the cable clamp. 4. Referring to the table below and the interconnection diagram at the back of this manual, connect the FA-1702 using the WAGO connector inside the unit.
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2. WIRING 2.3.2 How to connect the FA-1701 transponder unit Referring to the figure and table below, connect the FA-1701. The figure below also shows the recommended entry point for connected cables. (Based on a vessel configured to use all WAGO connection points.) The WAGO connection points are individually marked on the PC board. No.
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2. WIRING 2.3.3 How to Connect the FA-1703 (Pilot Plug Unit, optional) The FA-1703 is shipped with a flushmount panel attached. The flushmount panel can be removed to suit your installation needs. The example figures below show the FA-1703 without a flushmount panel. 1. Unfasten the four screws at the locations indicated with arrows in the figure below. Rear cover 2. Remove the rear cover of the FA-1703. The 05P0895 board, with three SATO PARTS connectors is exposed. COM DISP1 DISP2 05P0895 board 3.
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2. WIRING 2.4 How to Terminate COM ports (For IEC 61162-1/2 signal) When the output/input signal used is IEC61162-1/2 format, termination is required at the dipswitch (S2) as follows. The dipswitch is located on the TRX-PWR board, see the figure below. COM ports 3 to 6 are pre-terminated. Note 1: Incorrect setting of the termination may cause communication errors. Note 2: The factory default for all switches on dipswitch S2 is OFF.
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2. WIRING 2.5 How to Change the Ship’s Mains Specifications The AC-DC power supply PR-240 is shipped ready for connection to a 200-230 VAC ship’s mains. If the ship’s mains is 100 VAC-115 VAC, change the tap connection and terminal board connection as below. Attach label supplied as accessories to the front panel according to the ship’s mains. Ship’s mains AC200-230V Tap connection SEL 230 V Terminal board Below (a) AC100-115V SEL 115 V Below (b) Label 200-230 VAC 2.5-2.
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2. WIRING This page is intentionally left blank.
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3. SETTING AND ADJUSTMENT After installing the equipment, set up the own ship’s static information (MMSI, IMO number, ship’s name, call sign, type of ship and GPS antenna position). Also, set up the I/O ports. How to access the [INITIAL SET] menu The [INITAL SET] menu can be accessed at any time, however settings are password locked and require a qualified technician or dealer for password input. 1. Press the MENU/ESC key to open the menu.
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3. SETTING AND ADJUSTMENT 3.1 How to Set MMSI, IMO No., Name and Call Sign 1. Access the [INITIAL SET] menu, following the procedure outlined in "How to access the [INITIAL SET] menu" on page 3-1. 2. Select [SHIP’S INFORMATION], then press the ENT/ACK key. 3. Select [MMSI], then press the ENT/ACK key to display the [MMSI] pop up window. SHIP’S INFORMATION Not shown where [REGULATION] is set to [JAPAN]. MMSI NAME IMO NO.
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3. SETTING AND ADJUSTMENT 3.2 Inland AIS Specific Settings This section shows how to activate and set up the Inland AIS feature. (If this feature is not required, go to "How to Set MMSI, IMO No., Name and Call Sign" on page 3-2.) The AIS activation key is obtained from the place of purchase. 3.2.1 How to Activate the Inland AIS Input your key number (received from dealer) to activate the Inland AIS. 1. Press the MENU/ESC key to open the menu. 2.
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3. SETTING AND ADJUSTMENT 3.2.2 How to set blue sign status Blue sign (a day-sign), which in combination with a white flashing light, must be shown if you are sailing on the port-side shore (against traffic direction). 1. Access the INITIAL SET menu, following the procedure outlined in "How to access the [INITIAL SET] menu" on page 3-1. 2. Select [SHIP’S INFORMATION] then press the ENT/ACK key. 3. Select [BLUE SIGN SW], then press the ENT/ACK key. A pop up options window is displayed.
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3. SETTING AND ADJUSTMENT 3.3 How to Set GPS Antenna Position 1. Access the [INITIAL SET] menu, following the procedure outlined in "How to access the [INITIAL SET] menu" on page 3-1. 2. Select [ANTENNA POSITION], then press the ENT/ACK key. The settings screen for [ANTENNA POSITION] is displayed.