NR AWN TABLE OF CONTENTS INTRODUCTION SAFETY INSTRUCTION PUSH BUTTON CONFIGURATION TRANSMITTER OUTLINE RECEIVER OUTLINE OUTPUT CONTACT DIAGRAM SYSTEM SETTING CONFIGURATION 7.1 HOW TO SET FUNCTIONS RECEIVER INSTALLATION 8.1 PREPARATION FOR INSTALLATION . 8.2 STEP BY STEP INSTALLATION IRC 8.
1 The Solo 400 Series is a highly reliable industrial remote control system. The versatile features of the Solo 400 permit its use in many different remote control applications. They can be used to control cranes, multiple hoists, trolleys, mining equipment, building construction equipment, and automatic control systems, etc. The Solo 400 Series radio control system has redundant safety circuits that guaranty maximum security and ensures the system is resistant to outside interference.
The Sol 400 system is relatively simple to use. However, it is very important to observe the proper safety procedures during operation. When use properly the Solo 400 will enhance productivity and efficiency in the workplace. The following instructions should be strictly followed: 1. Make a daily check of the transmitter casing and push buttons. Should it appear that anything could inhibit the proper operation of the transmitter unit, it should be immediately removed from service. 2.
Solo 400 : 3 motions, single speed bridge, trolley, and hoist, EMS Stop, AUX. Solo 410 : 3 motions, single speed bridge/trolley, dual speed hoist, EMS Stop, AUX. Solo 420 : 3 motions, dual speed bridge, trolley, and hoist, EMS Stop, AUX. Solo 430 ; 4~5 motions, dual speed bridge, hoist/trolley 1 and hoist/trolley 2, EMS Stop.
MSL [5 (Fig. 1) Front View Transmitter Enclosure Battery Power Indicator Emergency Stop (EMS) Push button Rubber AUX (See Page 9) Model (MOD) Frequency Channel (CH) (Fig. 2) Back View Security Code (ID) Serial Number (S/N) Frequency (FREQ) Strap Ring Power Switch Battery Cover Battery Cover Screws | a google Hol} 106F © 0 HTN 1 + ® (Fig.
sin] THN Nam (Fig. 4) Front View (Fig. 5) Back View 1) Receiver Enclosure 6) Serial Number (S/N) 2) Wiring Diagram 7) Security Code (ID) 3) Contact Relay LED Display* 8) Channel (CH) 4) Model (MOD) 9) Supplied Voltage (VOLT) 5) Frequency (FREQ) 10) Anti-Shock Spring 11) Grounding (GND) * M ~ MAIN contact relay. * 8Q ~ Display of red light upon receiving frequency signals from the transmitter unit. * AC ~ Power Source (Should be “on” at all time during remote operation).
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7.1 How To Set Jumper Functions oe [lL opens sup w = SHORT» SUMP fi Manufacture settings. Press “AUX” for key function and MAIN contact relay activation after power “on” and EMS reset. JP Press any push button for key function and MAIN contact relay activation after power “or” and EMS reset. MAIN contact relay “on” constantly. JP2 After 5 minutes of non-transmitted signal from the transmitter unit, the MAIN contact relay will be deactivated (see note A).
JP1 a1 | [system Press function key Start Short ON Any Push buttons Activated Working 1 System function key Start Open oN Press Aux | © ate Working JP JP2 | [5 minutes of non transmission MAIN Short [| of commands Deactivated JP3 _ [Toes] [system] | [Working Transmitter Lv Clams No [MAIN and LV Short ON Progress & Warning| goon Deactivated | Occurs JP4 Pd ‘Aux Toggle Short function Pa “Aux-Normal Open function
8.1 Preparation For Installation 1. Required Tools: (1) Flat Head Screwdriver (2) Phillips Head Screwdriver (3) Multi-Meter (4) 14mm Wrench x 2 (5) 105mm Drill-Bit 2. Ensure receiver is not set to the same channel and ID code as any other units in operation at the same facility. 3. Prior to installation, make sure that the crane system itself is working properly. 4. Use the multi-meter to check the voltage source available and ensure receiver voltage setting is correct for this voltage. 5.
ape lettuce fetcher Thou e as far apart 2%, possible. h control panel System Testing 1. Connect the power source to the receiver and test the operation of each function to ensure it operates in the same manner as the pendant controller. Ensure the MAIN contact relay can be properly controlled by the remote control 3. Ensure the limit switches on the crane that limit the travel of the crane is working properly. 4.
Make sure the three (3) alkaline batteries are installed correctly. Turn “on” the power switch located on the backside of the transmitter unit (see diagram below). Immediately after turning “of” the transmitter unit, the status LED indicator at the top left hand comer of the transmitter unit will display a green light for up to two (2) seconds, do make sure that the red EMS push button is in “up” position.
Should the operator find the equipment not operating normally, please check the chart below for simple trouble shooting steps: SYMPTOM REASON SOLUTION Transmitter does not communicate to receiver. Transmitter and the receiver are not on the same RF channel (SQ lamp not lit) or ID code. Ensure the correct transmitter is in use. The labels on the receiver and the transmitter will identify the RF channel and ID code in use. Transmitter does not communicate to receiver.
IMPORTANT “This equipment has been tested and found to comply with the limits for an intentional radiator pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and if not installed and wed in accordance with the instructions may cause harmful interference to radio communications.
11. rd 11.1 Radio Transmitter Frequency Range Transmitting Range: Channel Spacing Hamming Distance Frequency Control Frequency Drift Frequency Deviation Spurious Emission Transmitting Power Emission Antenna Impedance Enclosure Source Voltage Current Drain Operating Temp. Dimension Weight Impact Durability 301 480 MHz 150-300 feet kHz 4 Quartz Crystals < Ppm @ -20°C ~+70°C < ppm @ 25°C -45dB whelm FID 50 ohms P-65 4.
11.2 Receiver Frequency Range Channel Spacing Hamming Distance Frequency Control Frequency Drift Frequency Deviation Sensitivity Antenna Impedance Data Decoder Reference Responding Time Enclosure Source Voltage Power Consumption Operating Temp. Output Contact Rating Dimension Weight 301 ~ 480 MHz kHz 4 Quartz Crystals