Alpha 600XJ FHSS Series Industrial Radio Remote Control System Operation & Parts Manual Fomotech International Corp.
TABLE OF CONTENTS 1. 2. 3. 4. 5. 6. 7. 8. SAFETY INSTRUCTION ............................................................................................. PUSHBUTTON CONFIGURATION 2.1 Alpha 604 Models ............. ..................................................................................... 2.2 Alpha 607 & 608 Models ....................................................................................... 2.3 Alpha 612 Models ....................................................................
9. 10. 11. 12. 13. RECEIVER INSTALLATION 9.1 Preparation For Installation ................................................................................... 9.2 Step-By-Step Installation and Commissioning........................................................ 9.3 System Testing ........................................................................................................ 9.4 Receiver System Status LED Display......................................................................
1. SAFETY INSTRUCTION The Alpha 600XS series are relatively simple to use, however, it is very important to observe the proper safety procedures before, during, and after operation. When used properly, the Alpha 600XS series will enhance safety, productivity and efficiency in the workplace. The following procedures should be strictly followed: 1. The transmitter is equipped with an induction battery charger. Only two ”AA” Ni-MH rechargeable batteries are allowed to be used in the transmitter.
Warning: Changes or modifications are not expressly approved by the manufacturer could void the user’s authority to operate the equipment. “This transmitter(s)/receiver(s) complies with part 15 of the FCC Rules and Innovation, Science and Economic Development Canada’s licence-exempt RSS standard(s). Operation is subject to the following two conditions: (1) This device may not cause interference, and (2) this device must accept any interference, including interference that may cause undesired operation.
2. PUSHBUTTON CONFIGURATION 2.1 Alpha 604 Models 1. Alpha 604AJ 2. Alpha 604BJ POWER POWER STOP STOP --- (4) single speed pushbuttons (4) double speed pushbuttons POWER POWER STOP STOP 下 上 下 上 西 東 西 東 EN ISO 13849-1:2008, PLd EN ISO 13849-1:2008, PLd FOM TECH FOM TECH (Alpha 604AJ) (Alpha 604BJ) Below are some of many types of pushbutton configurations that are also available, please contact your dealer for more details.
2.2 Alpha 607 & 608 Models 1. Alpha 607AJ 2. Alpha 607BJ 3. Alpha 607ATJ 4. Alpha 607BTJ 5. Alpha 608AJ 6. Alpha 608BJ 7. Alpha 608ATJ 8.
3. T R A N S M I T T E R O U T L I N E 3.1 Transmitter Outline (Alpha 604) (Alpha 607/608) (Alpha 612) (Fig.1) Transmitter Front View (Fig.2) Transmitter encoder board and induction charging board (Fig.
3.2 Alpha 604/607/608/612 Spare Parts (1) (2) (3) (4) (5) Charging cable Charger (charging cable included, optional) Transmitter shock-absorbing rubber Shoulder strap Rechargeable batteries (optional) 3.3 Charger Assembly (1) 1 2 Charger power green light status: (2) Charging status: green/red light (3-1) Power input socket AC100-240V (3-2) Power input socket DC12-24V (4) Charger holder (optional). Please refer to below figure for the installation holes. 3-1 4 (Fig.
4. R E C E I V E R O U T L I N E 4.1 Alpha 604 ~ 608 4.1.
4.1.2 Alpha 604 Models Internal Assembly (Fig. 7) Internal Parts Assembly 6 7 1 8 2 9 10 11 12 3 FU 13 FU 14 SE SE SE Receiving RF module External programming port Power module * Secondary power AC fuse (F1) Primary power AC fuse (FF1) Internal Antenna System status LED display* External antenna port ID code dip-switch Receiving RF module red status light Transmitter pairing button Contact relay LED display Pushbutton #1 and #2 fuse (5.0A) MAIN fuse (5.
4.1.3 Alpha 607/608 Internal Assembly (Fig.
4.2 Alpha 612 4.2.1 Alpha 612 External Assembly SIZE:300mm X 230mm X 86mm 1 2 3 4 (Fig.
4.2.2 Alpha 612 Internal Assembly 13 1 2 3 4 5 6 7 8 9 14 15 16 17 18 19 10 11 12 (Fig. 10) Internal Parts Assembly 1) 2) 3) 4) 5) 6) 7) 8) 9) 10) 11) 12) Power LED display* SQ LED display** Status LED display**** DC power relay LED display*** Programming port Jumper settings Function dip-switch Pushbutton #3 and #4 relay fuse (5.0A) Pushbutton #5 and #6 relay fuse (5.0A) Pushbutton A1and A2 relay fuse (5.0A) Pushbutton A3 relay fuse (5.0A) Pushbutton #1 and #2 relay fuse (5.
4.3 α604/α608/α612 Receiver Power Fuse List Type Parts No. α604 α608 FF1 F1 α612 Voltage AC100~120 AC220~240 AC380~440 DC12V~24V AC24 AC36~48V V V V 3A FF1 F1 2A 3A 3A 3A 1A 2A 0.5A 1A 1A 2A 0.8A 5. OUTPUT CONTACT DIAGRAMS 5.
5.2 Alpha 607 Models (Alpha 607AJ) 1 2 3 4 5 6 7 8 9 HOIST F2 5A TROLLEY F3 5A (Alpha 607BJ) U1 D1 HOIST F2 5A COM1 E1 W1 PB3.1 PB4.1 TROLLEY F3 5A NC COM2 11 S1 F4 5A PB2.1 1 2 3 4 5 6 7 8 9 NC 10 N1 BRIDGE PB1.1 NC PB5.1 PB6.1 POWER 21 L2(X2) TROLLEY FF1 F3 5A F4 5A LV/SEL-I /SEL-II PB3.1 PB4.1 PB5.1 PB6.1 18 MAIN 19 COM5 E1 W1 E/W2 20 L1(X1) 21 L2(X2) 11 S1 22 GRN/YEL Anti-vibration spring must be grounded PB7 POWER STOP PB3.1 PB4.1 PB3.2+4.2 PB5.1 PB6.1 PB5.2+6.
5.3 Alpha 608 Models (Alpha 608AJ) 1 2 3 4 5 6 7 8 9 HOIST F2 5A TROLLEY F3 5A (Alpha 608BJ) U1 D1 COM1 E1 W1 PB3.1 PB4.1 TROLLEY F3 5A NC COM2 11 S1 F4 5A PB2.1 1 2 3 4 5 6 7 8 9 HOIST F2 5A NC 10 N1 BRIDGE PB1.1 NC PB5.1 PB6.1 16 AUX2 PB7.1 PB8.2 19 COM5 20 L1(X1) TROLLEY F3 5A PB1.1 PB2.1 PB3.1 PB4.1 TROLLEY F3 5A PB5.1 PB6.1 15 AUX1 16 SEL-I F5 5A 18 MAIN 19 COM5 FF1 22 GRN/YEL Anti-vibration spring must be grounded PB7 SEL-II/AUX1 /SEL-I E1 W1 E/W2 PB3.1 PB4.1 PB3.
5.
(Alpha 612BJ) POWER STOP PB2 PB1 PB4 PB3 PB6 PB5 PB8 PB7 PB9 I\II - 18 -
(Alpha 612C-1J) POWER STOP PB2 PB1 PB4 PB3 PB6 PB5 PB8 PB7 PB9 - 19 -
(Alpha612C-2J) POWER STOP PB2 PB1 PB4 PB3 PB6 PB5 PB8 PB7 PB9 - 20 -
(Alpha 612DJ) POWER STOP PB2 PB1 PB4 PB3 PB6 PB5 PB8 PB7 PB9 - 21 -
(Alpha 612E-1J) POWER STOP PB2 PB1 PB4 PB3 PB6 PB5 PB8 PB7 PB9 I\II - 22 -
(Alpha 612E-2J) POWER STOP PB2 PB1 PB4 PB3 PB6 PB5 PB8 PB7 PB9 I\II - 23 -
6. SYSTEM CONFIGURATIONS 6.1 How to Set ID Codes For the Alpha 600XJ series transmitter, except for the spare transmitter, there will have only one default 24 bits ID code. Please do not change it as will to avoid any interference. If two transmitters set with an identical ID code work for the same receiver, please do not operate two or more transmitters with the same ID code at the same time to avoid danger. 6.1.1 Set by the Alpha 600 programmer. 6.1.
Encoder board Top slot ON “1”; bottom slot “0”. The setting above is 00000011. 6.2 Transmitter Group Channel Settings: Group channel and fixed channel mode 6.2.1 Group Channel Mode The group channel table is the table for frequency sequence changes. The transmitter channel change is set base on this table. Same as channels from fixing channel selection, be sure to avoid using the same group channel if two of the Alpha 604, 607, 608 or 612XJ transmitters are operated within 300 meters of range.
6.2.2 Group Channel Settings: 1) Set by the Alpha 600 programmer. 2) Set by the encoder board 2nd & 3rd pin of JP1 and dip-switch. Auto-cycled group channel: JP1 2, 3 short + dip-switch set as 00000000 Assigned group channel: JP1 2, 3 short + dip-switch set by following below table.
distance for more than 2 meters to the transmitter with adjacent channel and the receiver in use. The best way to avoid interference is to keep channel interval over 2 for operating distance within 300 meters. * To operate transmitters with group channel and fixed channel within 300 meters of range, please use different group channels for transmitter under group channel mode. For transmitter with fixed channel mode, please use different channels and keep channel interval over 2.
3. The LED status within 1st second when the power is On: Red LED On: Channel group mode Green LED On: Fixed channel mode 4. Afer the 1st second display of group channel or fixed channel mode, the status LED will be off and then display group channel or fixed channel number repeatedly, as decribed below: Status LED: Red LED blink once +10, Green LED blink once +1. The blink will be continued repeatedly until the transmitter power switch is off. Example 1: The 1st second will be after the green LED is On.
7. RECEIVER SETTINGS 7.1 How to set α604/607/608 Receiver ID Codes For the α600 group channel series, it is no need to change any setting of ID code, group channel and receiving channel to the receiver but only to pair the setting of the receiving RF module with the transmitter. ※ The default setting of α604/607/608 receiver ID code is 00000000 which might not be identical to the setting of transmitter ID code. Please keep the default setting of receiver ID code as it is. ID DIP-SW FU SE 7.
7.3 Receiving RF Module Pairing The Alpha 600XJ series is using the receiving RF module to pair with each transmitter. That is, the receiving RF module memorizes the system type and ID code of the transmitter. The receiving RF module is receiving signals only when the system type and ID code received are identical to the ones saved in the momery. If not, the signals will be objected. 1. One receiving RF module can only pair with one transmitter ID.
7.4 Steps for Receiving RF Module to Pair with Transmitter * The pairing is for one transmitter to one receiving RF module only. No 2 transmitters or more than 2 enter pairing mode at the same time. Please refer to the pairing steps as below: 1. Receiving RF module_Press and hold PAIR button until the pairing is successful. (Red status light is off, receiving RF module enters pairing mode.) 2. Transmitter_Rotate the transmitter power switch to OFF position and close it to the receiving RF module. 3.
7.5 Receiver Function Settings 7.5.1 α604/607/608 Receiver Function Settings 7.5.1.1 Set by the programming tool Set from programming port CN5. 7.5.1.2. Adjust the jumper setting function on the decoder board Adjusting the jumper setting to change the function selection (refer to Jump Set table as below): * α600XJ series is for Mode 1 only. JP1:Insert short pin onα604/607/608. For power switch startup only. JP2: No function. JP3:“ JP3 (一)“_For α604AJ/BJ,607AJ/ATJ/BJ/BTJ and 608AJ/BJ.
7.5.2 α612 Receiver Function Settings 7.5.2.1 Set by the programming tool Set from programming port CN5. JP7 JP6 JP5 JP4 JP3 JP2 JP1 7.5.2.2 Adjust Jumper setting function on decoder board Receiver function setting: Jumper Set Table: JP1 JP2 In-plant setting (default). Open Not available Short Open Short Transmitter power switch start (when MAIN is off) No function No function When the transmitter voltage is low, LV relay activates/deactivates every second.
7&8 7 DIP 1 DIP 2 612BJ 8 9 DIP 3 DIP 4 → 1 Not Interlocked → 0 Interlocked → 1 Latching/toggle relay contact → 0 Momentary relay contact → 1 Latching/toggle relay contact → 0 Momentary relay contact → 1 Latching/toggle relay contact → 0 Momentary relay contact → 1 1&2 nd (2 speed) DIP 1 → 0 612C-1J/ 612C-2J 9 10 DIP 2,3 → 00 Momentary relay contact DIP 2,3 → 01 Latching/toggle relay contact DIP 2,3 → 10 Activate the 3rd speed → 1 Latching/toggle relay contact → 0 Mo
7.5.4 Alpha 612 Receiver Voltage Settings 1. Select the voltage of the place where the receiver is installed. 2. Select the position of the “Y” terminal base on the label marked on the transformer. If the default voltage setting is different from the place where the receiver is installed, please change the setting base on below steps: 2.1 Please first refer to below figure.
8. TRANSMITTER OPERATION & STATUS LIGH T 8.1 Transmitter Operating Steps 1. Battery replacement steps For induction charging, please use two “AA” low self-discharge NiMH (Nickel Metal Hydride) Batteries. A. Screw open the battery cover. B. Pull up the ribbon (to take out the exhausted batteries) D. & D. Put and press the first battery into the battery compartment. (Note the polarity and position) E. & F. Put and press the second battery into the battery compartment.
Under high temperature protection: Press every pushbutton will send null commands and the corresponding pushbutton relay will be unlatched. In case of high temperature protection functions, please keep the transmitter away from high temperature environment and shut off transmitter power. High temperature protection won’t be deactivated only after transmitter is back to operating temperature -10 ~ +60℃ and restarted. 8. To operation normally, the battery power must over 2.2V. If the voltage is lower than 2.
Press and hold the pushbutton: High temperature protection 11 encoder board temperature higher than 80℃ Blinking blinks ON_0.05/OFF_0.15 second All pushbutton released: All lights are off 12 Normal operation Press pushbutton Green light flash ON_0.1/OFF_1.9 sec 9. RECEIVER INSTALLATION 9.1 Preparation for Installation 1. Required Tools for Receiver Installation: (1) (2) (3) (4) (5) Flat Head Screwdriver (-) Phillips Head Screwdriver (+) Multi-Meter 14mm Wrench x 2 Power Drill withφ10.
9.2.2 Commissioning steps 1. Decide the wiring type and cable. If the cable gland is used for the cable, please use the enclosed rubber cork to seal the cable gland without cable. 2. For system wiring, please refer to the output contact diagrams from page 13. 3. Ensure the selected location has adequate space to accommodate the receiver enclosure. 4. Make sure the receiver unit is in upright position (vertical). The distance between the antenna and the control panel should be as far apart as possible.
9.4 Receiver system Status LED Display 9.4.1. α604/607/608 Receiver System LED Display Status Light FU SE α604/607/608 Receiver system LED Display Type LED Indication Problem and Solution 1 Constant flash red light. EEPROM error – reprogramming required. Transmitter ON: Receiving signals from transmitter normally. 2 Dim or no light. Under-voltage, check the MAIN relay power-supply. 3 ON → 2.0 seconds OFF → 0.1 second MAIN contact relay jammed or defective. 4 ON → 0.1 second OFF → 2.
9.4.3 Alpha 612 Receiver System Status LED Display LED Indication Reason ON Normal-voltage OFF Under-voltage ON Transmitted signals detected and received OFF No transmitting signal detected Solution Power LED display SQ LED display 1.Transmitter standby Turn on the transmitter 2.
10. BATTERY CHARGER 10.1 Charger Operation Electromagnetic Induction Charge The electromagnetic induction charger with undisclosed metal charging contacts on transmitter provides immediate charging simply by sliding the transmitter into the charger. It is no need to open the battery cover to replace batteries. To avoid rain, high temperature, humidity and corroding air, please place or install the battery charger indoor with good ventilation.
POWER : Charging completed : Charging : Charging failed Slide-in transmitter into battery charger (transmitter vinyl protective cover has to be taken off) α604 α612 THE RECHARGEABLE BATTERIES HAVE TO BE RECHARGED WITHIN 6 MONTHS AFTER THE MANUFACTURING DATE. 10.
11. TROUBLE SHOOTING Should the operator find the equipment not operating normally, please check the chart below for simple trouble shooting tips. Problem Possible Reason Solution Transmitter does not communicate with the receiver. Battery low or no voltage. Turn “on” the transmitter with EMS elevated. If the status LED shows blinking red light or no light at all, then turn the power “off” and replace the two alkaline “AA” batteries. Transmitter does not communicate with the receiver.
12. SYSTEM SPECIFICATION Transmitter Unit Source Voltage : Ni-MH AA size x 2 batteries 2.4V (no contact charging) Or AA size alkaline x 2 batteries 3.0V Internal Antenna 50 ohms. External antenna is available.
Receiver Unit Frequency Band Channel Spacing : : BRXJ – 900MHz 500KHz Frequency Control : PLL Frequency Drift : < 2ppm @ -20℃ ~ +70℃ Frequency Deviation : < 1ppm @ 25℃ Sensitivity <-110dBm Spurious Emission : - 50dB Antenna Impedance Responding Time : 50 ohms 100ms (Standard) Enclosure Rating : IP-66 Source Voltage : α604/607/608: DC12V-24V, AC48V, AC380V Full voltage module: AC100-240V @50/60Hz α612: DC12V-24V, AC24/32/36/48V, AC110V/240V, AC380-460V @50/60Hz α604: 8 Watt α607/8: 1
13. PARTS LIST Transmitter 1. Transmitter RF module (All models) 2.
Decoder board (Alpha 608BT) Decoder board (Alpha 612A) Decoder board (Alpha 612B) Decoder board (Alpha 612C-1) Decoder board (Alpha 612C-2) Decoder board (Alpha 612D) Decoder board (Alpha 612E-1) Decoder board (Alpha 612E-2) 3. Receiver enclosure (Alpha 604/607/608) Receiver enclosure (Alpha 612) 4. Receiver mounting spring (Alpha 604/607/608) 5. Regular Output Contact Relay-blue (All Models) 6. Safety MAIN Contact Relay-DC12V (All Models) 7.