User Manual

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3

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 SAFETY INSTRUCTION                               

4

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 INTRODUCTION                                  

3~8

4.1 SYSTEM TYPES

4.1.1 8-PUSHBUTTON TYPES

3~4

4.1.2 12-PUSHBUTTON TYPES

4~5

4.1.3 CUSTOM-MADE TYPES 

4.2 TRANSMITTER INSTRUCTION

4.2.1 TRANSMITTER OUTLINE

4.2.2 RECEIVER EXTERIOR DESCRIPTION

4.2.3

(1)

ENCODER BOARD

(2) TX MODULE

(3) RECHARGE SHIP

CARD



4.2.4

(1) RECHARGEABLE BATTERY

(2) BATTERY CHARGER

(3) SHOULDER

STRAP



4.3 RECEIVER INSTRUCTION

4.3.1 RECEIVER OUTLINE



4.3.2 RECEIVER EXTERIOR OUTLINE

4.3.3 RECEIVER MOUNTING DIMENSION

4.3.4

(1)

RX MODULE CARD

(2)

DECODER CARD

(3) RELAY

CARD

(4)

POWER SUPPLY CARD

8~9

4.4 BATTERY CHARGER INTRODUCTION 

4.5 OUTPUT WIRING DIAGRAM

5

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 SYSTEM SETTINGS                                

10~11

5.1 TRANSMITTER ID CODE SETTINGS

5.2 TRANSMITTER FREQUENCY CHANNEL

SETTINGS

5.3 TRANSMITTER FUNCTION SETTINGS 

5.4 FREQUENCY CHANNEL TABLE

5.5 RECEIVER FUNCTION SETTINGS

6

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 RECEIVER INSTALLATION                               

12~13

6.1 RECEIVER LED DISPLAY 

6.2 PREPARATION

6.3 STEP-BY-STEP INSTALLATION

7

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 TRANSMITTER INSTALLATION                              

7.1 STEP-BY-STEP INSTALLATION 

7.2 TRANSMITTER LED DISPLAY 

8

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 BATTERY CHARGING                            

9

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 TROUBLE SHOOTING                             

10

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SYSTEM SPECIFICATION                                  

10.1 TRANSMITTER SPECIFICATION

10.2 RECEVIER SPECIFICATION

11

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PARTS LIST                                    

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Summary of content (21 pages)

PAGE 1
TABLE OF CONTENTS 3 SAFETY INSTRUCTION 4 INTRODUCTION 1 2 3~8 4.1 SYSTEM TYPES 3 4.1.1 8-PUSHBUTTON TYPES 3~4 4.1.2 12-PUSHBUTTON TYPES 4~5 4.1.3 CUSTOM-MADE TYPES 5 4.
PAGE 2
3. SAFETY INSTRUCTION The Twister 2X system is relatively simple to use. However, it is very important to observe the proper safety procedures before, during, and after operation. When use properly the Twister 2X systems will enhance productivity and efficiency in the workplace. The following instructions should be strictly followed: 1. Make a daily check of the transmitter casing, joysticks and pushbuttons.
PAGE 3
4. INTRODUCTIONS 4.1.
PAGE 4
4.1.
PAGE 5
4.2 Transmitter Outline 4.2.1 Transmitter External Descriptions 12 pushbuttons: 272mm × 65mm × 52mm 8 pushbuttons: 231mm × 65mm × 52mm (Fig. 1) Transmitter Top / Bottom View 1. On / Off switch 2. function key 3. Emergency Stop Button (EMS) 4. Status LED Display 5. Shoulder Strap holder 6. Selector Switch 7. Anti-hit rubber 8. Lithium battery 9. Battery charging slot 10 Battery charging fixing hole (Fig.
PAGE 6
4.2.3 Encoder Board, TX Module, Recharging chip card and Rechargeable Battery Descriptions: (Fig. 3) Encoder Board, RF Module, Power Card Descriptions 1.Transmitting channel dip-switch 5. Start Switch 9.LED Display cable port 13.Transmitting RF module cable port 17.Chip Card Holder 2. Adjustable capacitor for PLL frequency compensation 3.Transmitting RF module cable 6. One/Two speed pushbutton 10.AUX dip-switch 14.
PAGE 7
4.2.4 Battery Charger Exterior Descriptions 1. Lithium charging holder 2. Power Status LED 3. Low Battery Charging Status LED 4. Transmitter Charging Status LED 5. Transmitter Charging Fixing Pole 6. Transmitter Charging Pole 7. Cleaning Tool for Charging Hole 8. Battery Charger Fixing Holes 9. Lithium Battery Cover 10 Power Socket 11.Anti-Slippery Pads (Fig.
PAGE 8
4.2.4 Rechargeable Battery Battery Charger and Shoulder Strap Outline (Fig. 5) Rechargeable Battery Battery Charger and Shoulder Strap Outline 4.3 Receiver Introductions 4.3.1 Receiver Outline 300mm × 171mm × 115mm (Antenna and Plug-in Socket Excluded) (Fig. 6) Receiver Outline 4.3.2 Receiver Exterior Descriptions: 1. Antenna 2. Antenna holder 3. Receiver power source indicator 4. Receiver RF signal indicator 5. Receiver status indicator 6. Receiver main indicator 7.
PAGE 9
4.3.3 Receiver Mounting Dimension (fig.8) Receiver Mounting Dimension 4.3.4 (1) RX Module Card (2) Decoder Card (3) Output Relay Card (4) Power Supply Card (fig.9) (1) RX Module 1. RX module card fixing holder 2. Antenna port 3. Receiver main indicator 4. Receiver status indicator 5. Receiver signal indicator 6. Receiver power source indicator 7. RX module edge connector 8. RX module shielding plate (Fig.
PAGE 10
(2) Decoder card (Fig. 11) 1. Decoder card shielding plate 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.RX module edge connector 13. (Fig. 11) Decoder card (3) Relay card (Fig.12) 1. Relay light pipe LED 2. Relay contact 3. Relay fixing holder 4. Relay 5. Relay indicator 6. Relay card edge connector (Fig. 12) Relay card (4) Power board (Fig. 13) 1. Power board aluminum holder 2. 3. 4. 4.4 Output Wiring diagram (Fig.
PAGE 11
5. SYSTEM SETTINGS 5.1 Transmitter ID Code Settings Transmitter ID code are set via an 8-position dip-switch located on the encoder board (refer to fig.3 on page 6) Example: ID code → 10010110 Top location: “1” (fig.14) dip switch Bottom location: “0” Transmitter Frequency Channel Settings The transmitter frequency channel is also set via an 8-position dip-switch located on the encoder board (refer to fig.3 on page 6) Example: frequency 433.075MHZ/channel 01(00000001) (fig.
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5.4 Frequency Channel Table FREQUENCY DIP-SWITCH SETTING CHANNEL 433.075 MHz 433.100 MHz 433.125 MHz 433.150 MHz 433.175 MHz 433.200 MHz 433.225 MHz 433.250 MHz 433.275 MHz 433.300 MHz 433.825 MHz 433.850 MHz 433.875 MHz 433.900 MHz 433.925 MHz 433.950 MHz 433.975 MHz 434.000 MHz 434.025 MHz 434.
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6 RECEIVER INSTALLATION 6.1 Receiver Status LED Displays Receiver Status LED Display (Fig 17) Receiver Status LED Display 1. Receiver Power Display 2. Receiver SQ Status Display 3. Receiver Status Display 4. Receiver MAIN Display 2.
PAGE 14
6.3 Step-by-Step Receiver Installation 1. Decide system wiring first for cable arrangement. If cable gland is used, please stuff those cable glands which are not used. (All the cable glands are stuffed prior to the shipment.) 2. Select a suitable wiring location: (1) The location selected should have the antenna visible from all areas where the receiver is fixed. (2) Select the location which is far from high voltage wiring or equipment, e.g. motor, relay…etc.
PAGE 15
7. TRANSMITTER INSTALLATION 1. Transmitter LED Display (Fig 19) Transmitter LED Display (1) Battery Power LED Display: green light for having enough power, read light for insufficient power. (2) Transmitter Status LED Display: green light for normal status, red light for abnormal status. 3.
PAGE 16
4. Transmitter Battery Power LED Display POWER DISPLAY Constant Green Slow blinking Red Fast blinking Red Constant Red REASON Battery level normal 1. Low battery power (1st warning) 2. Battery below average. Replace battery immediately. 1. Low battery power (2nd warning) 2. Transmitter unit will stop transmitting at anytime 1. Low battery power (3rd warning) 2.
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BATTERY CHARGING 1. Plug in the power cord and the power indicator will light up. 2. When a battery pack is inserted, the green charging light will blink to indicate charging is taking place at the current moment. 3. If discharging of battery pack is desire, press the “DISCHARGE” button. (Discharged voltage about 30mA) At discharging mode, the green blinking light will now turned into a constant red light indicating that the battery pack is now being discharged.
PAGE 18
9 STOP status or POS activates Depress STOP button or power switch OFF 10 STOP status and function button is depressed Depress STOP button and then function buttons 11 1st warning Lithium battery 3.2V or regular 3.0V Red light ON_0.1 sec., OFF_0.9 sec. blinks 12 Regular power on Normal voltage. Some buttons are not depressed 0.2 sec. red light S→(2+S+3) →(1+2+S+3+4) →green light S→(2+S+3) →(1+2+S+3+4) 13 operating TX board sends signal remittently or continuously Green light ON_0.1 sec.
PAGE 19
Transmitter Unit Frequency Range : PLL 433MHz Transmitting Range: : 70 Meters Continuous Operating Time : 8 Hours Security ID Code : 65,536 sets (16 + 1 bit) Channel Spacing : 25KHz Hamming Distance : D 4 + CRC8 Frequency Control : Quartz Crystals (PLL) Frequency Drift : < 5ppm @ -10 ~ 70 Frequency Deviation : < 1ppm @ 25 Spurious Emission : > 50dBc Transmitting Power : ~1.
PAGE 20
Frequency Range : PLL 433 MHz Channel Spacing : 25KHz Hamming Distance : D Frequency Control : RX module card or synthesizer (PLL) Frequency Drift : < 5ppm @ -10 ~ 70 Frequency Deviation : < 1ppm @ 25 Sensitivity : < -125dBm Antenna Impedance : 50 ohms Data Decoder Reference : Quartz Crystals Responding Time : 50mS ~ 150mS Enclosure Rating : IP-66 Source Voltage : 100 ~ 240VAC @ 50/60 Hz.
PAGE 21
15.21 “Changes or modifications are not expressly approved by the manufacturer could void the user's authority to operate the equipment. Changes or modifications to the device may void FCC and CE compliance. In frequently used radio links should be tested regularly to protect against undetected interference or fault.