Folding Cargo
Folding Cargo
Getting Started ASSEMBLY INSTRUCTIONS The following steps provide a general overview of the assembly process for your eBike. It is recommended to consult a professional bicycle mechanic for assistance with your eBike’s assembly, maintenance, and repair. Visit flyer.radioflyer.com or contact customerservice@ radioflyer.com for additional assistance assembling, using, repairing or maintaining your eBike.
Step 2: Install kickstand A. Release the rubber latch that holds the bike in the folded position. Re-attach this latch to the pin located on the rear frame. B. Unfold the bike frame until the front and rear frames are aligned. C. Push the frame folding latch closed until you hear a click. D. Make sure the bike is leaning against a stable surface. Unscrew the bolt and washers from the top surface of the kickstand. E. Align the kickstand in bracket underneath the bike frame.
Step 3: Position handlebar stem Your Flyer™ eBike’s handlebar stem is designed to be adjusted for optimal comfort. A. While holding the front wheel in place, rotate the stem to the rough location depicted below. B. Align the arrow decals on the frame, stem, and fork to ensure that the Stem is assembled straight. Check to make sure the cables are not twisted around the stem. C. While keeping the arrows aligned, tighten the top stem bolt to 6 N-m using the 6mm allen key. D.
Step 4: Install Handlebars A. Using the provided 4mm allen wrench, loosen the two stem clamp bolts. B. Place the center of the handlebar in between the stem clamps. Tighten both bolts by hand making sure the handlebar can still freely rotate. Check to see that the cables are not twisted around the stem. C. Rotate the plastic wire harness to the position depicted below. Make sure both cable bundles are fed through the hooks under the plastic housing. D.
Step 5: Install headlight A. Fully install the connector to the rear of the headlight housing. Make sure the headlight wire is installed in the correct orientation by aligning the small rib on both connectors. B. Adjust the angle of the headlight beam to illuminate the road ahead, while ensuring the light will not blind or obscure the vision of oncoming traffic or pedestrians. A B Note: It is not recommended to ride at night.
Step 6: Install right pedal A. Install washer onto the right pedal before installing. B. Install the right pedal to the crank arm by turning the axle clockwise by hand. C. Use the provided 15mm wrench to torque the pedal to 35 Nm. A B C Note: We recommend applying pedal grease to the threads prior to installation. If replacing the left pedal, make sure to install the pedal while screwing counterclockwise.
Step 8: Check fastener torque values Step 9: Inflate tires to 40-50 psi
Adjusting Seat Height The seat height should be set based on your personal preference. The initial seat position can be set by first placing the ball of your foot on the pedal with the crank arm in its lowest position. In this position, your leg should be almost fully extended with a slight bend in your knee. The proper seat position is important to avoid strain and potential injury during riding.
Adjusting Stem Height The stem height should be set based on your personal preference. The proper stem position is important to avoid back strain. WARNING! The stem post must be inserted to the minimum insertion mark. Do not raise the stem post beyond the minimum insertion marking on the seat post tube. If the stem post is not inserted properly, the stem may be loose which can lead to serious injury or death. A. Open the quick release lever located under the handlebar.
Proper Bike Usage** Folding the Bike Note: Ensure the bike is on flat ground and the kickstand is deployed before folding. Remove any accessories attached to the bike that could inhibit the folding. A. Slide the round switch on the frame folding latch. B. While holding the round switch, swing the frame folding latch open. C. Rotate the front frame 180 degrees, and make sure the front wheel rotates 180 degrees with the front frame. D. Slide the round switch on the stem folding latch. E.
Deploying and Retracting the Kickstand Warning: Make sure the kickstand is deployed before loading and unloading kids or cargo from the bike. Incorrect kickstand use could cause injury or death. A. Push the kickstand feet to the ground with your foot. B. While holding the kickstand against the ground, roll the bike backwards to engage the kickstand. C. To disengage the kickstand, roll the bike forward.
Folding and Unfolding the Pedals Warning: Always use the bike when the pedals are unfolded. Riding the bike with folded pedals could cause injury or death. A. B. C. D. To unfold the pedals, squeeze the plunger to disengage the lock. While squeezing the plunger, rotate the pedal down until you hear a click. To fold the pedals, squeeze the plunger to disengage the lock. While squeezing the plunger, rotate the pedal up until the pedal is perpendicular to the ground.
Install Bluetooth tag (optional) The bike includes a holder that can house one Bluetooth location tag as a security feature. The tag must be purchased separately and activated prior to installation. For a list of compatible tags visit flyer.radioflyer.com or contact customerservice@radioflyer.com You can access the Bluetooth tag holder by removing the battery and locating the tag pocket on the dock. Push down on the tag device until you hear a click.
Charging the Battery The Flight SpeedTM battery can be charged while installed in the bike or when removed from the bike frame. Before charging, ensure the battery is off by powering off the display as described in the “Handlebar Display” section above. A. If removing the battery to charge, lay it down on a stable flat surface. B. Remove the rubber cover to reveal the battery charging port C. Plug the charger into the battery charging port. Push the charger plug firmly into the charging port. D.
Removing the Battery Note: The battery should only be removed when the bike is stationary and powered off. Failure to do so could result in damage to the battery or electrical system of the bike. A. Insert the provided key into the battery lock. If you own multiple Flyer™ bikes, please ensure the 3digit codes on the key and lock are matching. B. Turn the key clockwise to release the battery latch. C.
Checking Battery Charge Level In addition to the main display, the battery charge level can also be checked directly on the battery. Before checking the fuel gauge, remove the battery following the steps outlined in the “Removing the Battery” section. A. Locate the battery fuel gauge at the top of the battery B. Push the button on the battery fuel gauge. Fuel gauge LEDs will light up corresponding to the level of charge in the battery pack.
