User’s Manual CC1W-30/50klb Page 1 of 21 DOC No.
User Manual - CC1W Table of Contents 1. 2. Product description ........................................................................................... 3 Mounting instructions ....................................................................................... 4 2.1 Base Unit ..............................................................................................................................................4 2.2 Antenna Recommendations ......................................................
User Manual - CC1W 1. Product description The CC1W is a wireless version of our CC1 pump off control load cell. The CC1W utilizes the same proven design attributes as the CC1 - stainless steel, hermetic seal, fatigue rating and intrinsically safe operation. The CC1W transmits polished rod load wirelessly which solves the industry wide problem of cable failures. After months of development in the field, working hand in hand with end users, our design addresses the most demanding concerns raised.
User Manual - CC1W 2. Mounting instructions IMPORTANT The employees responsible for the equipment installation and verification must take into consideration all the actions concerning this subject specified in IEC 60079-14:2013 ed. 5.0 (Electrical installations design, selection and erection) standard. In addition to general specifications associated with any system installed in hazardous locations, special attention should be paid for specific requirements regarding intrinsic safety (section 12). 2.
User Manual - CC1W When the magnet base is not directly attached due to non-metallic surface or space constraint, the base can be suitable fastened to any structure using brackets, plates or other type of support. DIN rail mount Pole mount with U- _________________________________________________________________ IMPORTANT In order to achieve the best performance a vertical alignment of the antenna must be ensured. You may optionally use an extension cable to mount the antenna. Page 5 of 21 DOC No.
User Manual - CC1W 2.2 Antenna Recommendations Omni Directional Antenna CC1W base unit is equipped with an Omnidirectional antenna in order to provide the widest possible signal coverage. RP-SMA Connector (female) Antenna Height Taking advantage of the free positioning of the base antenna, a convenient place in height with good clearance and away from ground must be considered.
User Manual - CC1W When mounting inside an enclosure Page 7 of 21 DOC No.
User Manual - CC1W SIGNAL CABLE COLOR CODE RED GREEN WHITE BLACK YELLOW GRAY VIOLET Vref + Sig + Sig Vref Shield Sig 2 + Sig 2 - POWER CABLE COLOR CODE BLACK YELLOW RED Ground Shield 12 to 24VDC WARNING: Insulate unused leads to prevent shorting. Page 8 of 21 DOC No.
User Manual - CC1W 2.3 Remote Unit (Wireless Loadcell) CC1W must be mounted as same as any other regular loadcell on the polished rod. _________________________________________________________________ IMPORTANT Position the remote unit (Plastic enclosure with Flintec Logo) direct to the base unit for better performance Page 9 of 21 DOC No.
User Manual - CC1W 2.4 Battery Installation CC1W remote unit powered by a primary battery and must be fitted suitably in the battery compartment. The person in charge of the installation must verify that the battery not damaged or soaked. WARNING: This product is certified for use with TADIRAN TL-5930/F. Make sure the battery cable tuck inside the compartment to prevent squeeze in between the edges when closing the door Page 10 of 21 DOC No.
User Manual - CC1W 3. Equipment Maintenance Safety and health standards in the workplace must be strictly observed for all personnel conducting maintenance tasks. This manual must be read and kept carefully, in order to be always at the operator's disposal in case of need. 3.1 Battery Replacement CC1W remote unit (transmitter) is powered from a specific battery TADIRAN – TL-5930/F The battery must be replaced in non-hazardous areas where no any potential of explosion atmospheres. 1. 2. 3. 4. 5.
User Manual - CC1W 4. Operation 1. Disconnect or turn off power to the base unit. 2. Ensure the base antenna is connected. The remote’s antenna is installed by the manufacturer; to preserve safety certifications, it is not intended to be removed. 3. Ensure the manufacturer-supplied battery is connected to the remote unit. 4. The remote unit’s indicator LED, if viewable, will flash about twice per second.
User Manual - CC1W 4.1 Base unit wireless channel selection (if needed) Remove up the base top cover. The 4 Philips head screws attached to the flat base cover loosened with the proper tool (manual Philips screwdriver). WARNING: Gently lift the cover to prevent damaged to the 3 LED light tubes attached to the cover. Page 13 of 21 DOC No.
User Manual - CC1W 5. Technical Specification Standard Specifications Rated Output Rated Position Output Nonlinearity Hysteresis Non-Repeatability Static Error Band Temperature lbf mV/V mA (Optional) % FS (Stroke) % FS % FS % RO % FS Max °F (°C) Safe Operating Temperature Range °F (°C) Temperature Effect on Zero % RO/°F Max Temperature Effect on Output %RO/°F Max Zero Balance % RO Max Safe, Axial Load % Capacity Max Deflection at Capacity inch Nom Weight, Remote Unit lb.
User Manual - CC1W 6. Product Label Remote Unit (Transmitter) Equipment Group Equipment Category and Environment Explosion Protection Protection Type II 1G Ex ia Temperature Class Equipment Protection Level (EPL) T4 Ga Label - All areas except Mines - Gas, Vapor, Mist - Conformity with some of the IECs protection modes - Intrinsic security “ia” protection mode than mines. Gases Groups - Max surface temp 135°C (275°F) - Gas Atmospheres.
User Manual - CC1W 7. Product Dimensions Remote Unit Page 16 of 21 DOC No.
User Manual - CC1W Base Unit (Receiver) Page 17 of 21 DOC No.
User Manual - CC1W 8. Safety information Intended Usage A maximum temperature on the device enclosure must not reach temperatures higher than 80°C or lower than -55°C. This condition must be guaranteed permanently in order to be compliant with the intrinsic safety certification. The CC1W radio device must not be placed near heating or cooling sources that can put at risk. As a radio node forming part of a wireless network its positioning can greatly affect its coverage area and the strength of its signal.
User Manual - CC1W FCC Certification Statement Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment.
User Manual - CC1W ISED RSS-Gen Notice “This device complies with Industry Canada’s licence-exempt RSSs. Operation is subject to the following two conditions: (1) This device may not cause interference; and (2) This device must accept any interference, including interference that may cause undesired operation of the device.” “Le présent appareil est conforme aux CNR d’Industrie Canada applicables aux appareils radio exempts de licence.
User Manual - CC1W FCC & ISED Canada RF Exposure Notice This device is intended to be mounted at a fixed location. This device is not intended to be operational while carried on a person.
