Hardware Installation Instruction for FJDynamics Autosteering Kit FJDynamics Autosteering Kit Hardware Installation Instruction FJ Dynamics Technology Co., Ltd. Aug 2020 © FJ Dynamics Technology Co., Ltd.
Hardware Installation Instruction for FJDynamics Autosteering Kit Disclaimer The products, service or features that you have purchased are subject to commercial contracts and terms. Some products, service or features mentioned in this Instruction may not be within the range of purchasing or application. Unless otherwise specified in the contract, FJ Dynamics Technology Co., Ltd. (hereinafter referred to as FJ Dynamics) makes no express or implied statement about the content of this Instruction.
Hardware Installation Instruction for FJDynamics Autosteering Kit Table of Contents 1. Introduction......................................................................................................................................................... 1 2. Preparations ........................................................................................................................................................ 1 2.1 Safety Requirement .............................................................
Hardware Installation Instruction for FJDynamics Autosteering Kit 5.1 Debugging site requirements ............................................................................................................................. 30 5.2 Power‐on and Startup ........................................................................................................................................ 31 5.2.1 Inspection before power‐on ......................................................................................
Hardware Installation Instruction for FJDynamics Autosteering Kit 1. Introduction The FJDynamics autosteering kit for agricultural machinery, launched by FJDynamics, supports assisted straight-line driving and front-mounted fully unmanned transformation.
Hardware Installation Instruction for FJDynamics Autosteering Kit disconnect the power switch. Always make inspections carefully when it is necessary to turn off the power supply. Do not place the equipment in a humid place, and keep it away from liquids. Keep it away from high power wireless equipment such as wireless transmitter, radar transmitter, high frequency and current devices, microwave oven.
Hardware Installation Instruction for FJDynamics Autosteering Kit Power supply requirements Voltage input: Select the steering motor according to the vehicle battery, and select the input voltage according to the voltage of the steering motor (generally, the starting voltage of the vehicle shall be met). Connect the terminals of the power line to the positive and negative terminals of the battery accordingly. Avoid direct contact with the wiring harness and the high temperature object. 2.
Hardware Installation Instruction for FJDynamics Autosteering Kit Removal of steering wheel bolt 11 Socket wrench 24/27 (lengthened socket) (the 1 specification of socket depends on the type of steering column). 12 Utility knife / 1 Unpacking 13 Scissors / 1 Strap scissoring 14 Tape measure 5m 1 Measurement of body parameters 2.4 Unpacking and inspection After the above tools are ready, please check the following list of goods. No.
Hardware Installation Instruction for FJDynamics Autosteering Kit 14 10 Hexagon socket head cap screws M6× 2 16 11 spring washer 6 2 12 Flat washer 6 2 13 #1 GNSS Feeder 1 14 #2 GNSS Feeder 1 Feeder of 4G/Radio 15 4G antenna Suction cup 1 SuckerSuction cup 16 Radio antenna Suction cup 1 17 IMU wiring harness 1 18 Steering motor connecting cable 1 19 Steering motor main power cable 1 20 Intelligent Main Wiring Harness ( II） 1 21 Control terminal bracket (type II) 1 22
Hardware Installation Instruction for FJDynamics Autosteering Kit 38 Hexagon bolt M5×16 4 39 Hexagon nut M5 4 40 Hexagon bolt M8×50 4 41 Hexagon nut M8 4 42 Spring washer 8 4 43 Plain washer 8 8 44 Plain washer 16 4 45 S Sealing Bag 1 46 Self‐tapping screw ST4.
Hardware Installation Instruction for FJDynamics Autosteering Kit The installation site meets the power supply and current requirements of the equipment. The selected power supply meets the power requirements of the system. The installation site meets the siting requirements of the equipment. For the equipment supplied to specific users, please confirm whether the equipment meets the special supply requirements before installation. 7 © FJ Dynamics Technology Co., Ltd.
Hardware Installation Instruction for FJDynamics Autosteering Kit 3.
Hardware Installation Instruction for FJDynamics Autosteering Kit 3.3 Precautions during installation Do not connect the power supply to the equipment during installation. Please place the equipment in a dry place. Avoid placing the equipment in a high temperature environment. Please keep the equipment away from high voltage cables. Please keep the equipment away from the environment exposed to strong thunderstorms and strong electric fields. Please power off the equipment before cleaning.
Hardware Installation Instruction for FJDynamics Autosteering Kit 12 Plain washer 6 2 13 Spring washer 6 2 14 Hexagon socket head cap screws M6×16 2 • The list of materials involved in the installation of the motor bracket 2 (No. 11 in the figure above): No. Name Quantity 1 Hexagon nut M8 2 2 Plain washer 8 4 3 Steering hoop block 2 4 Steering motor mounting bracket 1 5 Washer 8 2 6 Hexagon bolt M8x50 2 10 © FJ Dynamics Technology Co., Ltd.
Hardware Installation Instruction for FJDynamics Autosteering Kit 4.1.2 Installation steps of electrical steering wheel 1. Remove the steering wheel of the sample vehicle: Remove the protective cap of the steering wheel, and then undo the lock nut (keep the nut for future installation), and pull out the steering wheel. Protective cap Lock nut Steering wheel 2.
Hardware Installation Instruction for FJDynamics Autosteering Kit Splinedsle eve Rotation Steering column 3. Put the 1# splined sleeve into the steering motor, and fix it with 6 hexagon socket head cap screws M4×14 and 6 spring washers 4 and plain washers 4. Screw 1# splined sleeve Steering motor 4. Install the steering wheel and fix it with 6 hexagon socket screws M5×16, spring washer 5 and plain washer 5.
Hardware Installation Instruction for FJDynamics Autosteering Kit 5. Install the motor bracket (Note: The structure of instrument panel below the steering wheel depends on the model, and please select the motor bracket accordingly. For the sample vehicle, the motor bracket 2 is used), and fix it with 2 hexagon socket screws M6×16 and washer 6 (do not tighten the bolts at this moment). Screw Washer Motor mounting bracket Installation of steering motor & steering wheel assembly 6.
Hardware Installation Instruction for FJDynamics Autosteering Kit 7. Install the original lock nut removed in step 1, and then install dust-proof cap and bonding logo. Dust cap and logo sticker Lock nut 4.2 Installation of angle sensor 4.2.1 Materials required for installation of angle sensor No.
Hardware Installation Instruction for FJDynamics Autosteering Kit Original bolt 4.2.2 Installation steps of angle sensor 1. Observe the installation space structure of the front axle spindle of the left/right wheel of the sample vehicle, and select a proper mounting bracket. (The figure below shows the three-hole installation method, and thus, the angle sensor bracket 3 is selected) 15 © FJ Dynamics Technology Co., Ltd.
Hardware Installation Instruction for FJDynamics Autosteering Kit Mounting bolt * 3 2. Install the angle sensor bracket and fix it with 2 Hexagon socket head cap screws M3×6 and washers. Angle sensor connection bracket Angle sensor assembly Screw 3. Install the angle sensor bracket selected in step 1 and fix it with 2 cross recessed countersunk head screws M5x8. (Note: The plane a should be parallel to plane b, and line c should be parallel to line d). 16 © FJ Dynamics Technology Co., Ltd.
Hardware Installation Instruction for FJDynamics Autosteering Kit Angle sensor connection bracket 3 Screw 4. Remove the front axle spindle bolts and grease nozzles of the sample vehicle. Bolt Grease nozzle 5. Install the angle sensor assembly in step 3 and then fix it with bolts in step 4. Bolt Angle sensor assembly 17 © FJ Dynamics Technology Co., Ltd.
Hardware Installation Instruction for FJDynamics Autosteering Kit 6. Install the fixing bracket and adjust its position, and then connect the angle sensor assembly with 2 hexagon bolts M5x16, hexagon nuts M5, spring washer 5 and plain washer 5, and then fix the fixing bracket with the front axle housing using 2 hose hoops 165 to ensure the stability and reliability. Washer Bolt Hoop Plain washer Nut Fixing bracket Front axle housing 4.3 Installation of antenna 4.3.
Hardware Installation Instruction for FJDynamics Autosteering Kit 10 Hexagon bolt M8x50 4 11 Radio antenna 1 12 Antenna connector 1 13 4G antenna 1 14 Outer hexagon bolt 5/8‐11 2 15 Suction cup base 2 16 Spring washer 2 4.3.2 Installation steps of antenna 1. Assemble the antenna bracket, insert 2 GNSS brackets into the antenna connecting bracket, align the 4 holes, and then fix it with 4 hexagon bolts M8x50, washer 8, plain washer 8 and hexagon nut M8. 19 © FJ Dynamics Technology Co.
Hardware Installation Instruction for FJDynamics Autosteering Kit GNSS bracket Bolt Washer Plain washer Plain washer Nut GNSS bracket 2. Insert the casing weldment from both ends, and install 4 hexagon bolts M5x16 and hexagon nuts M5 (do not tighten them at this moment), namely, the casing weldment can be moved leftwards and rightwards on the mushroom head bracket. Bolt Nut Welded casing 3.
Hardware Installation Instruction for FJDynamics Autosteering Kit GNSS antenna Plain washer Welded casing 。 4. Install the antenna bracket assembly on the ceiling of the vehicle, and ensure that the 2 GNSS antennas are symmetrical and perpendicular to the body center by adjusting the position of the casing weldment. After that, tighten 4 hexagon nuts M5 to ensure that the antenna bracket assembly cannot move leftwards and rightwards, and then fix the antenna bracket assembly through the ceiling screws.
Hardware Installation Instruction for FJDynamics Autosteering Kit Nut Lifting screw Antenna bracket assembly 5. Attach the 4G antenna and Radio antenna (suction cup type) bracket onto the antenna bracket assembly. Radio antenna 4G antenna 22 © FJ Dynamics Technology Co., Ltd.
Hardware Installation Instruction for FJDynamics Autosteering Kit 4.4 Installation of IMU 4.4.1 Materials required for installation of IMU No. Name Quantity 1 IMU 1 2 Self‐tapping screw ST4.8×25 4 4.4.2 Installation steps of IMU 1. Install the IMU at a horizontal position inside the cab, and then align the connection interface with the traveling direction of the vehicle, and fix it with 4 self-tapping screws. 23 © FJ Dynamics Technology Co., Ltd.
Hardware Installation Instruction for FJDynamics Autosteering Kit Screw Plug IMU Horizontal platform inside cab Note: The IMU shall be placed horizontally, with the plug in the direction same as the traveling direction of the vehicle. 4.5 Installation of control terminal 4.5.1 Materials required for installation control terminal No.
Hardware Installation Instruction for FJDynamics Autosteering Kit 4.5.2 Installation steps of control terminal 1. Select a proper round steel handle position on the right door, install the bracket base, and fix it with U-bolts. Nut Base U-clamp 2. Install the control terminal on the transition plate and fix it with 4 M6×14-8.8-Zn-c1B panhead bolts with elastic plain washers meeting the requirements in GB/T 9074.4. 25 © FJ Dynamics Technology Co., Ltd.
Hardware Installation Instruction for FJDynamics Autosteering Kit Control terminal Bolt Connecting base 3. Rotate the mounting bracket handle counterclockwise and install the control terminal that is installed in step 2 into the ball socket of the mounting bracket. Control terminal Ball socket Handle Mounting bracket 4.Install control terminal installed in step 3 onto the base ball head and rotate it clockwise to ensure that the control terminal is secured reliably without shaking.
Hardware Installation Instruction for FJDynamics Autosteering Kit Control Terminal Handle Mounting bracket Ball head Base 4.6 Installation of cable harness 4.6.1 Materials required for installation of cable harness No.
Hardware Installation Instruction for FJDynamics Autosteering Kit 4.6.2 Installation steps of cable harness 1. Lay the wiring harness in a reasonable direction and away from the heat source, and fix it with straps. For the wiring harness connector, refer to the figure below. Note: Connect the main power cable to the negative terminal of the power supply, and then to the positive terminal, and finally, connect other plugs. 28 © FJ Dynamics Technology Co., Ltd.
Hardware Installation Instruction for FJDynamics Autosteering Kit GNSS antenna 2 Control Terminal Feeder 2 4G antenna Radio antenna Feeder 4 Feeders 1-4 (from right to left) Feeder 3 Main intelligent wiring harness GNSS antenna 1 Feeder 1 Motor connecting cable Angle sensor IMU Steering motor Inertial navigation unit wiring harness Angle sensor wiring harness N/C N/C Main power cable Power supply 4.7 Installation of SIM card 4.7.1 Materials required for installation of SIM card No.
Hardware Installation Instruction for FJDynamics Autosteering Kit LTE TDD: B38/B41 WCDMA: BAND 2/BAND 4/BAND 5 E-GSM850, DCS1900 2.Please make sure that the data service of the SIM card you purchased has been activated. 3.After the SIM card is installed, please confirm whether the APN and network type need to be set according to the Instructions. If necessary, please turn on the in-vehicle display and control terminal and complete the network configuration in the built-in Android system. 4.7.
Hardware Installation Instruction for FJDynamics Autosteering Kit 3. There shall be no tall trees, buildings and other obstacles affecting the satellite signal around the debugging site. 4. There shall be no high voltage wire within 150m around the debugging site. 5. The debugging site shall be horizontal, with a length not less than 50m and a width not less than 10m. 6. The floor of debugging site shall be paved with cement or asphalt. 7. The debugging site shall not be on a public road.
Hardware Installation Instruction for FJDynamics Autosteering Kit 6. Appendix 6.1 Main hardware and its specifications No. Assembly Components Specifications Size: 300×190×43mm; 10.1-inch capacitive touch screen, LED backlight, 1280*800 pixels, 700cd/m2 LCD; Dual speaker; 2G RAM, 8G ROM; Various digital and analog output interfaces, etc. Power supply: 10-30V; RF signal, Positioning satellite and 4G signal etc.
Hardware Installation Instruction for FJDynamics Autosteering Kit Suction cup antenna: Frequency range: LTE B2/B4//B5/B7/B12/B13/ B25/B26/B38/B41; WCDMA: BAND 2/BAND 4/BAND 5 E-GSM850, DCS1900 4G Antenna 3 VSWR: ≤2.0; Gain (dBi): 2; Polarization: Linear, Vertical; Antenna size: Ф370*82mm; Operating temperature: -20℃~+60℃ Suction cup antenna: Receiver Frequency range: 410-470MHz; VSWR: ≤2.0; Digital Radio Antenna 4 Gain(dBi): 1±0.
Hardware Installation Instruction for FJDynamics Autosteering Kit Power supply: 12V/24V; Steering Wheel 7 Peak torque: 20Nm (12V); 30Nm (24V); IP rating: IP65 Power supply: 12V/24V; Electric Steering 8 Wheel Steering Motor Peak torque: 20Nm (12V); 30Nm (24V); (12V /24V) IP rating: IP65 Power supply: 12V/24V; 9 Peak torque: 20Nm (12V); 30Nm (24V); Splined Sleeve IP rating: IP65 34 © FJ Dynamics Technology Co., Ltd.
FCC Compliance Notice Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
ISEDC RSS warning Le présent appareil est conforme aux CNR d'Innovation, Sciences et Développement économique Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes: (1) l'appareil ne doit pas produire de brouillage, et (2) l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement.
