Qualcomm Mobile Computing Platform 200 Series and Accessory Installation Guide 80-J9968-1 Rev.
QUALCOMM Incorporated 5775 Morehouse Drive San Diego, CA 92121-1714 U.S.A. Copyright © 2009 QUALCOMM Incorporated. All rights reserved. QUALCOMM, OmniTRACS, OmniExpress, SensorTRACS, QTRACS, GlobalTRACS, and TrailerTRACS are registered trademarks of QUALCOMM Incorporated in the United States and may be registered in other countries. Qualcomm Enterprise Services, QES, T2, MVPc, and TruckMAIL are trademarks of QUALCOMM Incorporated. QES is a service mark of QUALCOMM Incorporated.
Contents Important Safety Information Safety Definitions ................................................................................................ xi Safety Advice ...................................................................................................... xi Chapter 1 How the Qualcomm® Mobile Computing Platform 200 Series Works MCP200 Overview ............................................................................................1-2 Why MCP200 Makes Companies More Efficient .........
Contents Chapter 3 General Wiring and Installation Guidelines Making Electrical Connections ......................................................................... 3-2 Approved Qualcomm Electrical Connectors .............................................. 3-2 Wire Stripping ............................................................................................ 3-2 Butt Splicing................................................................................................ 3-3 Crimping ...............
Contents Antenna Surface Preparation .....................................................................7-2 Option B—Mount Method Installation Using Hardware ....................................7-3 Mount Surface Preparation ........................................................................7-3 Routing the WIB200 Cable ...............................................................................7-4 Connecting the Antenna Cable to the MAS200 ................................................
Contents Y J1939 Data Bus ....................................................................................... 11-2 J1708/J1587 Data Bus ............................................................................ 11-2 Traditional Sensors .................................................................................. 11-2 Vehicle Data Source Selection ....................................................................... 11-3 Guidelines for Connecting to the J1939 Data Bus .........................
Contents Power Take-off (PTO) Overview ...................................................................13-12 PTOP (Power Take-off Pump)/PTOC (Power Take-off Compressor) .....13-13 PTO Data Input Verification Procedure ........................................................13-14 Chapter 13 Vehicle Maintenance Installation Vehicle Maintenance Overview ......................................................................14-2 Feature Requirements ..........................................................
Contents Installation Guidelines .................................................................................... 20-2 Location ................................................................................................... 20-2 Cables ...................................................................................................... 20-2 Mounting Bracket ........................................................................................... 20-2 Installing the Printer ......................
Contents Creating an RMA On-line ........................................................................... C-4 RMA Policies ................................................................................................... C-4 What to Return/Not Return ........................................................................ C-4 Where to Return Equipment ...................................................................... C-5 “Past Due” Equipment ........................................................
D O N O T C O P Y Contents x MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 80-J9968-1 Rev.
Important Safety Information Safety Definitions The following Caution and Warning definitions are intended to advise the driver when it is safe to use a display unit. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. Y WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Safety Advice Important Safety Information FCC notice: Caution: Any changes or modifications to this device not explicitly approved by manufacturer could void your authority to operate this equipment. D O N O T C O P Y This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum 20 cm between the radiator and your body.
1 How the Qualcomm® Mobile Computing Platform 200 Series Works Topics in this chapter provide a basic overview of the MCP 200 Series and how its components interact to deliver effective, two-way communications and other value-added services. P Y MCP200 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Why MCP200 Makes Companies More Efficient . . . . . . . . . . . . . . . . . . . . . . . . . . . MCP200 Component Description. . . . . . . . . . . .
MCP200 Overview How the Qualcomm® Mobile Computing Platform 200 Series Works MCP200 Overview MCP200 is a high bandwidth mobile computing platform designed to help increase customer service, reduce operating costs, enhance driver productivity, and ensure vehicle safety.
How the Qualcomm® Mobile Computing Platform 200 Series Works MCP200 Component Description MCP200 Component Description Customer dispatch computer GPS Data Satellite Satellite NOC P Y Terrestrial network O N Esc b Ta F1 F2 Shi Ctn F3 ft F4 Fn F5 F6 W F7 F8 F9 F10 F10 F11 lkX lkX ZZ WIB200 F12 Bac ksp Ctn Hom e Inse ace Shi rt Dele te ft End Sym AAA bol Up Pg Dn Pg DIU200 USB 1/2 IDD D Component T SDM Power/ Ignition O Primary Accessory cable PWR N USB 3G Secondary
CDMA Wireless Network and PCS How the Qualcomm® Mobile Computing Platform 200 Series Works • Radio frequency (RF) signals are received from the antenna by the MCP200 via the wireless interface box (WIB200) from a wireless communication network, which varies depending on geographic location. Optional Data Satellite • Handles all two-way message traffic between the vehicle and the NMC if you are using a satellite data modem (SDM).
How the Qualcomm® Mobile Computing Platform 200 Series Works Optional Data Satellite Optional Data Satellite • Used if you are using an SDM. • Located approximately 22,300 miles over the equator at 83° west longitude (south of Georgia). • Uses Ku-band signals to handle all two-way message traffic between the vehicle and the NMC. • Sends the message along the forward message link to the MCP200. • Receives the message back from the driver along the return message link.
What Is MCP200? How the Qualcomm® Mobile Computing Platform 200 Series Works What Is MCP200? • Mobile part of the Qualcomm platform installed in a customer’s vehicle. • Provides the driver with the ability to exchange messages with the dispatch center. • Sends vehicle location information to the NOC. • Each MCP200 has its own unique unit address which is the serial number on the MAS200. This address is used by the NMC to route messages to the correct vehicle.
How the Qualcomm® Mobile Computing Platform 200 Series Works What Is MCP200? sliding keyboard that integrates touchscreen functionality, extended temperature range, and improved clarity for drivers. • Optional components: - Satellite data modem (SDM)—Contains the antenna that communicates with the satellite and GPS receiver.
How the Qualcomm® Mobile Computing Platform 200 Series Works D O N O T C O P Y What Is MCP200? 1-8 MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 80-J9968-1 Rev.
2 Component Overview Topics in this chapter provide a basic component and wiring overview of the Qualcomm® mobile computing platform 200 (MCP200) installation. • For planning and installation instructions, see Chapters 4–11. • For optional accessory installation, refer to Optional Accessories for the MCP200 on page 2-7. 2-2 2-3 2-3 2-4 2-5 2-6 2-7 2-7 C O P Y Equipment Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Equipment Installation Component Overview Equipment Installation Qualcomm MCP200 masterpack: • Wireless interface box 200 (WIB200) • Cables • Display interface unit 200 (DIU200) • Backup battery • Mobile application server 200 (MAS200) Terrestrial MCP Connection Points Terrestrial Antenna Typical truck cab - top view Y Antenna cable Display MAS Terrestrial Antenna C O P Display O T MAS N Satellite MCP Connection Points O SDM D CB or Stereo Speaker Media Display Unit SDM Cable Acces
Component Overview Wireless Interface Box 200 (WIB200) Wireless Interface Box 200 (WIB200) The WIB200 includes terrestrial and Wi-Fi® modems, and antennae that provide CDMA/ GSM/UMTS communication. The hardware provides reliable communication and GPS positioning. • Height: 3.4 inches • Width: 6.5 inches • Length: 6.5 inches • Extended operating temperature range: -30C to +70 C / -22F to +158F • 802.11 compatible Y • Lightweight housing for easy installation.
Display Interface Unit 200 (DIU200) Component Overview Display Interface Unit 200 (DIU200) A color graphical display with sliding keyboard that integrates touchscreen functionality, extended temperature range, and improved clarity for delivering critical information to drivers. • Dimensions—Open: 10.4 x 8.5 x 2.0 inches Dimensions—Closed: 10.4 x 5.3 x 2.0 inches • Weight: 3.2 pounds • Screen size: 7-inch diagonal • Resolution: 800 x 480 • Standard QWERTY keyboard with 4 arrow/navigation keys.
Component Overview Mobile Application Server 200 (MAS200) Mobile Application Server 200 (MAS200) The hardware component that leverages the Windows® Embedded Standard operating system to deliver computing intelligence, processing power, and expansion capability. • Dimensions: 9.7 x 6.5 x 2.4 inches • Weight: 4.
Backup Battery Component Overview - (2) Tamper Detect Lines detect tampering with the SDM and WIB200. - Decoy Tamper Detect Line detects tampering with decoy vehicle wiring. - Indicator Box Output drives a warning lamp to alert drivers of overspeed or overrev. - Tethered Asset Management Receiver allows the MAS200 to determine what trailer is attached to the tractor. - Audio Output drives a truck’s speakers which allow for voice navigation and messaging prompts, i.e., text-to-speech.
Component Overview Optional Remote Control Device (RCD) Optional Remote Control Device (RCD) An easily accessible in-cab device allowing drivers to easily manage message playback and the text-to-speech (TTS) feature. • Extended operating temperature range: -30C to +70C. • Storage temperature range: -40C to +85C. • Small and easy to mount to the vehicle dash.
Component Overview D O N O T C O P Y Optional Accessories for the MCP200 2-8 MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 80-J9968-1 Rev.
3 General Wiring and Installation Guidelines Topics in this chapter provide the Qualcomm-approved general methods for making connections to cables and wires and the proper connectors to use to avoid potential problems. Making Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Proper Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10 General Installation Guidelines . . . . . . . . . . . .
Making Electrical Connections General Wiring and Installation Guidelines Making Electrical Connections Approved Qualcomm Electrical Connectors The only Qualcomm-approved electrical connectors are crimp butt splices and crimp ring terminals. Qualcomm recommends Nylon insulated, seamless butt connectors with inspection windows. Heat-shrinkable butt connectors are preferred.
General Wiring and Installation Guidelines Butt Splicing Butt Splicing • Qualcomm recommends Nylon insulated, seamless butt connectors with inspection windows. • Heat-shrinkable butt connectors are preferred. Butt splicing can be done inside and outside the cab or enclosure. See Butt Splicing Connections Done Inside the Vehicle (Out of the Weather) on page 3-3 and Moisture Protection for Connections Done Outside the Vehicle on page 3-7. Make sure the size of the butt splice is appropriate for the job.
Crimping General Wiring and Installation Guidelines Crimping • When crimping a butt-spliced wire or cable, be sure the insulated butt splice is crimped using the insulated position on the crimp tool and not the crimping “tooth” of the tool. • Crimping butt splices incorrectly can result in a severed wire and a failed wire connection. Caution DO NOT crimp on the crimp “tooth.
General Wiring and Installation Guidelines Crimping Note Some wires are exposed. No exposed wires. 03AAA_277A C O P CORRECT Crimping is done properly, protecting the wire and the wire connection. After crimping the inside of both ends of the butt splice on the “insulated” area of the crimping tool, next crimp the outside of both ends of the butt splice. O T 2. WRONG Butt splice is visibly crushed, possibly damaging the wire and the wire connection.
Crimping General Wiring and Installation Guidelines Crimping locations Outside crimp (insulated wire) Outside crimp (insulated wire) Inside crimp (stripped wire) Inside crimp (stripped wire) 03AAA_273 Verify that the crimps are good and the wires have not been damaged. 4. Do a pull test. Pull on both ends of the wires to ensure a solid butt-spliced connection exists. The crimped butt splice securely grips the insulated wires. 03AAA_282 N O T C O P Y 3.
General Wiring and Installation Guidelines Crimping Moisture Protection for Connections Done Outside the Vehicle 1. For crimps done outside the vehicle, when the crimps are verified to be good, use plastic seal tape to wrap the entire connection. Use a minimum of two layers of seal tape to completely wrap the connection. Peel Paper Backing Off D O N O T C O P Y • 3M industrial tape (tape sealant, vinyl/rubber mastic) is available in a 10’ roll from Qualcomm (MCN# 800-01788-0168).
Crimping General Wiring and Installation Guidelines Strain Relief With or Without Weather Protection Tape If there is sufficient wire available for the Four-Finger Wrap Method: Wrap a wire around four fingers of a hand, one full loop, so that the wire loop is longer than the wrapped butt splice. 2. Pinch the loop tightly and center it against the wrapped butt splice. O T C O P Y 1. N Secure the wires together and place 4" tie wraps at the outside ends of the butt splice.
General Wiring and Installation Guidelines Crimping Caution Failure to cut the tie wraps flush to the lock head can result in minor injury. C O P Y Cut tie wrap flush with lock head. T 04AAA_25a O Firmly tug on the butt-spliced wire connection to make sure the tie wraps do not pull loose. D O N 5. 04AAA_26a If there is NOT sufficient wire available for the Four-Finger Wrap Method: 1. Securely tie wrap the butt spliced wires to existing wires or harnesses in the nearby vicinity.
Ring Terminals General Wiring and Installation Guidelines Ring Terminals When making electrical connections, crimp ring terminals onto the ends of the wires to ensure good contacts. A properly crimped ring terminal has these characteristics: • The barrel crimping indent is well-formed and properly positioned. • The insulated wire’s grip impression is well-formed and provides proper support without crushing the insulation. • The wire does not move independently of the lug.
General Wiring and Installation Guidelines General Installation Guidelines General Installation Guidelines • Determine the most direct and protected route when routing cables to connect the components to each other and to the vehicle. Refer to Chapter 4. • The standard cable length for the power, display, and accessory cables is 20 feet. - If you are working with a tilt cab, a longer cable may be necessary. • Do not trim cable lengths to fit a specific vehicle.
Routing and Protecting Cables General Wiring and Installation Guidelines Special Exterior Routing Guidelines • Always use convoluted tubing to protect the cables. Secure the cables to the vehicle with tie wraps at approximately 18" intervals. • Route away from exhaust pipes and moving parts. If an exhaust pipe or moving part must be crossed, use extra tie wraps and route the cable in such a manner that if the tie wrap fails, the cable will be caught or rest on a safe part (not hot or moving).
General Wiring and Installation Guidelines Routing and Protecting Cables Access Holes • Use existing holes for cable routing. • If you drill, drill the smallest hole for the purpose: - 1-1/2" hole is recommended for cables with a 9-pin DSUB connector, e.g., SDM cable. - 1" hole is needed for the connectors on the antenna cable. • Finish holes prior to routing cables: - Debur holes. - Use supplied grommet/convoluted tubing with internal holes. Y - Extend convoluted tubing beyond the hole.
General Wiring and Installation Guidelines D O N O T C O P Y Routing and Protecting Cables 3-14 MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 80-J9968-1 Rev.
4 Installation Planning Topics in this chapter provide guidelines for planning a basic Qualcomm® MCP200 installation. Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Typical Installation Sequence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 Typical Installation Locations for MCP200 Components . . . . . . . . . . . . . . . . . . . . .
Installation Guidelines Installation Planning Installation Guidelines Safety, Reliability, and Accessibility • Use eye protection when using a drill/performing work that may be hazardous to the eyes. • Use ear protection in noisy work areas. • Wear appropriate clothing/uniforms and safety shoes. • Make sure you know what is behind the area before you drill. • Use hood safety lanyards when the vehicle hood is open. • Make sure ladders are in good working order. • Place ladders in safe positions.
Installation Planning Typical Installation Locations for MCP200 Components 6. Accessories. 7. MAS200, see Chapter 5. 8. After you install the MCP200 components, see Chapter 12. Typical Installation Locations for MCP200 Components SDM CB or Stereo Speaker Media Display Unit SDM Cable P Y Accessory Connections (e.g.
Conventional Vehicle Types Installation Planning Conventional Vehicle Types International/Navistar International/Navistar • MAS200—Install on side wall or hang under bunk. - Install so there is always SD card slot access. • DIU200—Install where space allows/customer preference. • Cables—Route externally or internally. PowerMain Power Bus Key Switch MAS - Drill a 1" hole for antenna cable. Freightliner FLD Freightliner • MAS200—Install on side wall or hang under bunk.
Installation Planning Conventional Vehicle Types Kenworth T2000 Kenworth • MAS200—Install on side wall or hang under the bunk. - Install so there is always SD card slot access. Displayface of map box Powerkey switch • DIU200—Install on passenger side glovebox. • Cables—Route externally. MAS Antenna cable access hole - Connect power cable to key switch. - Cables exit/enter sleeper floor near MAS200. - Cables enter/exit cab through firewall high on passenger side. Look for rubber plugs.
Straight Truck Vehicle Types (All Makes) Installation Planning - Install so there is always SD card slot access. • DIU200—Install on face of connector panel. • Cables—Route externally. - Drill a 1" hole in floor of side box for antenna cable. Mack Mack • MAS200—Install on side wall or hang under the bunk. Antenna cable access hole MAS - Install so there is always SD card slot access. • DIU200—Install on face of connector panel. PowerMain Power Bus • Cables—Route externally.
Installation Planning Special Cable Ordering Instructions for Tilt Cabs Special Cable Ordering Instructions for Tilt Cabs Tilt Cab • Typically, the antenna cable must be routed through the cabTilt Cab pivot point to allow for the tilt. Display Unit • In most tilt cab vehicles, this routing requires a longer cable than the standard cable. Longer Cable Power Bus/ Key Switch Pivot Point MAS D O N O T C O P Y • When ordering the MCP200, specify the length of the cable(s) you need.
Installation Planning Worksheets for the MCP200 Components Installation Planning Installation Planning Worksheets for the MCP200 Components Conventional Vehicle Locations Communication Unit: N O T C O P Y User Interface Device: D O Cables: Access Holes: OM/E0093-152 4-8 MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 80-J9968-1 Rev.
Installation Planning Installation Planning Worksheets for the MCP200 Components Installation Planning Worksheet Cab Over Engine Locations Communication Unit: Cables: D O N O T C O P Y User Interface Device: Access Holes: OM/E0093-151 80-J9968-1 Rev. A MAY CONTAIN U.S.
Installation Planning Worksheets for the MCP200 Components Installation Planning Day Cab Locations O P Y User Interface Device: Cables: D O N O T C Communication Unit: Access Holes: OM/E0093-153 4-10 MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 80-J9968-1 Rev.
Installation Planning Tools and Supplies Recommended for Installations Tools and Supplies Recommended for Installations Miscellaneous Tools • Standard Combination Wrench Set Measuring Tape • Diagonal Wire Cutters Rachet/Sockets • Wire Strippers Adjustable Wrench • 3/8" Drive Standard Deep Well Socket Set with rachet Level • Butt Splice Crimping Tool Debur Tool • Screwdrivers: Phillips #2 and Slotted Flush Cutters • Torx Drivers: #10, #20, #25 Hacksaw • Volt/ohm Meter Hammer • 1/4" Drill B
Installation Planning D O N O T C O P Y Qualcomm Approved Sealants 4-12 MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 80-J9968-1 Rev.
5 Mobile Application Server 200 (MAS200) Installation Topics in this chapter provide general guidelines and instructions for installing the MAS200 and connecting the cables to the MAS200. 5-2 5-2 5-3 5-5 5-7 5-7 Y General Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the Backup Battery into the MAS200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the MAS200 into the Mounting Surface . . . . . . . . . . . . . . . . .
General Installation Guidelines Mobile Application Server 200 (MAS200) Installation General Installation Guidelines 1. Install the backup battery into the MAS200. 2. Install the MAS200 onto the mounting surface. 3. Connect cables to the MAS200. Installing the Backup Battery into the MAS200 Install the backup battery before installing the MAS200. Open the battery door on the MAS200 using a Torx #10 driver. 2. Hold the backup battery in a vertical position with the connector facing down. 3.
Mobile Application Server 200 (MAS200) Installation Rotate the backup battery into a horizontal position and place in the MAS200. T C O P Y 4. Installing the MAS200 into the Mounting Surface O Close door and tighten the T10 Torx screws using a hand tool. Do not overtighten the door screws. N 5. 09AAA_01 O Installing the MAS200 into the Mounting Surface D Selecting a Mounting Location Caution The MAS200 is not watertight. DO NOT get it wet.
Selecting a Mounting Location Mobile Application Server 200 (MAS200) Installation DSPL SDM I/0 1" PWR 1" UI 3" 3" UI 1" 1" DSPL SDM I/0 PWR 05AAA_237B P I/0 1" C O DSPL SDM 3" UI PWR Y 1" 05AAA_237A T 05AAA_237 O Location and Orientation N • When possible, do not install the MAS200 on the floor of the vehicle. • Preferably, install the MAS200 on the vertical side wall. O • If possible, install the MAS200 in a storage compartment.
Mobile Application Server 200 (MAS200) Installation Securing the MAS200 Securing the MAS200 • Tighten the four self-drilling screws into the mounting surface. Installing the Power Cable • Connects MAS200 to vehicle’s electrical power source. Power Cable Run • Run direction—Route the power cable from the MAS200 to the power connection points. • Routing location—Route internally or externally. If routed externally, use the supplied convoluted tubing. Y • Cable dressing—Store and secure excess cable.
Power Cable Wire Connections Mobile Application Server 200 (MAS200) Installation Power Cable Wire Connections • Vehicle battery supplies power to the MAS200. • The three required connections that you must make at the fuse end of the power cable: - Chassis ground - +12/24 VDC Battery (Main) (unswitched) - +12/24 VDC Ignition (switched) • Never wire the constant BAT+ connection or the IGNITION connection to the Accessory position. See Appendix A for detailed pin and wire callouts.
Mobile Application Server 200 (MAS200) Installation Grounding Guidelines Grounding Guidelines • Create clean, secure, tight, metal-to-metal grounds. • If grounding terminals are not available, remove the paint from the surface of the firewall or other metal connected to the chassis to make the ground. • Remove the paint from the metal and tighten the bolt for a good metal-to-metal ground connection.
Cable Run Mobile Application Server 200 (MAS200) Installation Primary Qualcomm® MCP200 Accessory Cable • Connects accessories and options, and the optional RCD and speaker to the MAS200 for text-to-speech (TTS) play. • Supports wiring for J1708/J1587, J1939, Panic Button, PTOC, TrailerTRACS.
Mobile Application Server 200 (MAS200) Installation Connecting Cables to the MAS200 Connecting Cables to the MAS200 1. Inspect all connectors for bent pins. 2. Only hand-tighten the thumb screws on the connector. 3. Align the connector so it is straight before sliding into position. 4. Connect the accessory cable into the I/O slot. 5. Connect the power cable into the PWR slot. SDM I/0 PWR Accessory Cable Power Cable 05AAA_222DD D O N O T C O P DSPL Y UI 80-J9968-1 Rev.
Mobile Application Server 200 (MAS200) Installation D O N O T C O P Y Connecting Cables to the MAS200 5-10 MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 80-J9968-1 Rev.
7 Wireless Interface Box 200 (WIB200) Antenna Installation Topics in this chapter provide general guidelines and instructions for installing the wireless interface box 200 (WIB200) antenna. General Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Option A—Antenna Installation Using VHB Tape. . . . . . . . . . . . . . . . . . . . . . . . . . . Option B—Mount Method Installation Using Hardware . . . . . . . . . . . . . . . . . . . . . .
General Installation Guidelines Wireless Interface Box 200 (WIB200) Antenna Installation General Installation Guidelines 1. Orient the antenna on the exterior of the vehicle roof. 2. Connect and route the cable. 3. Connect the antenna cable to the WIB200. The antenna can be installed using tape or screws. • If you are using a VHB tape, see Option A—Antenna Installation Using VHB Tape on page 7-2.
Wireless Interface Box 200 (WIB200) Antenna Installation Option B—Mount Method Installation Using Hardware 5. Apply the tape primer evenly across the vehicle mounting surface. Wait five minutes before installing the antenna bracket. 6. Remove the backing from the VHB tape. Position the vertical bracket assembly up to the mounting surface. Apply even pressure until fully adhered to the mounting surface. 7. Connect and route the cables according to the cable routing instructions on page 7-4.
Routing the WIB200 Cable Wireless Interface Box 200 (WIB200) Antenna Installation Routing the WIB200 Cable The antenna cable connects the WIB200 to the MAS200. • Run direction—Start at the WIB200 and run the cable down to the MAS200. • Run location—Route the cable internally or externally. • Cable connectors—Make sure the rubber boots are completely forward so the connectors are totally covered. Connecting the Antenna Cable to the MAS200 Inspect the antenna cable connectors for damaged or bent pins. 2.
8 Optional Satellite Data Modem (SDM) Installation Topics in this chapter provide guidelines for installing the Qualcomm® MCP200 optional SDM. Y General Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Orienting the SDM on the Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing Mounting Bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Line-of-Sight Requirements .
General Installation Guidelines Optional Satellite Data Modem (SDM) Installation General Installation Guidelines 1. Orient the SDM on the mount. 2. Connect the SDM. 3. Route the SDM cable. 4. Connect the SDM cable to the MAS200. Selecting a Mount Y See the Outdoor Unit Mount Installation Guide for a complete list of Qualcomm mounts for specific vehicle types and complete instructions for installing the SDM on the mount.
Optional Satellite Data Modem (SDM) Installation Installing Mounting Bolts Vehicles with Airdams • Under a full airdam, orient the SDM so the SDM cable exits toward the front of the vehicle. • This orientation reduces the likelihood of water entering the SDM through the connector port, especially when the vehicle is cleaned with high-pressure water.
Line-of-Sight Requirements Optional Satellite Data Modem (SDM) Installation Line-of-Sight Requirements • SDM requires an unobstructed line-of-sight view to the satellite in order to clearly send and receive signals. • SDM must be able to send and receive the signals at a 12° angle above the horizontal plane of the unit. There must be an unobstructed view of the satellite at all angles above 12°.
Optional Satellite Data Modem (SDM) Installation Trailer Swing Area Trailer Swing Area • DO NOT position the mount in the rear center of the vehicle. The corner of the trailer could hit the SDM when the vehicle turns sharply. • When positioning the SDM on the mount, protect the SDM connector by turning the antenna so it faces the side and NOT the back of the trailer.
SDM Cable Run Optional Satellite Data Modem (SDM) Installation • The SDM connector is weather-resistant; do not weather-proof the SDM connector. Caution Do not use refrigeration/tar tape on the SDM connector. SDM Cable Run • Run direction—Start at the SDM mount and run the cable down to the MAS200. Y • Routing location—Route the cable externally.
Optional Satellite Data Modem (SDM) Installation Connecting the SDM Cable to the MAS200 2. Drill an access hole through the bottom of the cab so it enters where the MAS200 is installed. See Access Holes on page 3-13. 3. Store and coil excess cable near the MAS200. Caution Do not tie the cable to the headache rack. Headache racks are mounted to the chassis and move at different rates than the body. Caution P Y Loose cables can cause damage to paint and wear to the fiberglass.
Optional Satellite Data Modem (SDM) Installation D O N O T C O P Y Connecting the SDM Cable to the MAS200 8-8 MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 80-J9968-1 Rev.
9 Display Interface Unit 200 (DIU200) Installation Topics in this chapter provide guidelines and instructions for installing the DIU200: General Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the DIU200 Holster Using Well-nut Fasteners . . . . . . . . . . . . . . . . . . . . . Installing the DIU200 Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the Display Cable to the DIU200. . . . .
General Installation Guidelines Display Interface Unit 200 (DIU200) Installation General Installation Guidelines 1. Install the DIU200 holster. 2. Route and connect the cable. 3. Connect the DIU200 cable to the MAS200. Selecting a Mounting Location IMPORTANT SAFETY INFORMATION N O T C O P Y Do not locate the display unit where it obstructs the driver’s field of vision, distracts the driver from the driving task, or interferes with the driver’s operation of controls or displays.
Display Interface Unit 200 (DIU200) Installation 2.
Installing the DIU200 Cable Display Interface Unit 200 (DIU200) Installation Installing the DIU200 Cable • Connects DIU200 to MAS200. DIU200 Cable Run • Run direction—In most vehicles, the display unit is mounted in the dash area. Route the cable from the DIU200 to the MAS200 with the coiled end of the cable at the DIU200 and the uncoiled end routed to the MAS200. If drilling is necessary, the 9-pin DSUB connector end of the display cable requires a 1-1/2" hole.
Display Interface Unit 200 (DIU200) Installation Inserting the DIU200 into the Holster Install and tighten the cable strain tie wraps on the back of the DIU200. 6. Route the display cable through the right or left channel on the back of the DIU200. 7. Reinstall the back housing. 8. Install the rubber plug on the opposite side from where the cable has been run. 9. Secure the cable with tie wrap. ps Ro ra eW le Ti b Ca 5.
Connecting the Display Cable to the MAS200 Display Interface Unit 200 (DIU200) Installation Connecting the Display Cable to the MAS200 1. Inspect the connector for bent pins. 2. Only hand-tighten the thumb screws on the connector. 3. Align the connector so it is straight before sliding into position. 4. Connect the display cable into the DSPL slot. UI SDM I/0 PWR P Y DSPL 05AAA_222F D O N O T C O Display Unit Cable 9-6 MAY CONTAIN U.S.
10 Optional Text-to-Speech (TTS) Installation Topics in this chapter provide guidelines for installing the remote control device (RCD) and speaker switch cable for the Qualcomm® MCP200 optional text-to-speech (TTS) feature. This is an option that can be used if the DIU200 is not located where the driver can readily hear incoming messages. Y General Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the Remote Control Device (RCD) . . . . . . .
General Installation Guidelines Optional Text-to-Speech (TTS) Installation General Installation Guidelines 1. Install the RCD. 2. Route and connect RCD cable. 3. Route and connect RCD cable to speaker. Selecting a Mounting Location • Mount the RCD on the dash panel of the vehicle. • RCD must be easily accessible to the driver while seated in the driver’s seat, but cannot interfere in any way with the operation of the vehicle.
Optional Text-to-Speech (TTS) Installation Selecting a Speaker • The COM5 GND wire is also used for the speaker switch cable ground (green wire), if used. Make both ground connections at the same time.
Option A—Connecting to an Existing or Shared Speaker Optional Text-to-Speech (TTS) Installation Option A—Connecting to an Existing or Shared Speaker Identify the speaker to be used for message playback. See Speaker Requirements on page 10-3. 2. Test the audio system prior to installation. 3. Remove audio/radio. 4. Locate the speaker wires to be used for message playback. Refer to Radio Connector Pin Callouts on page A-11. 5.
Optional Text-to-Speech (TTS) Installation 9. Connecting Speaker Switch Cable to Accessory Cable Butt splice the orange VEH AUDIO IN + wire on the speaker switch cable to the positive (+) speaker wire that leads from the audio. 10. Butt splice the black VEH AUDIO IN - wire on the speaker switch cable to the negative (-) speaker wire that leads from the audio. 11. Tie wrap loose cabling and reconnect/replace the radio.
Option B—Connecting to a Dedicated 8-ohm Speaker Optional Text-to-Speech (TTS) Installation Option B—Connecting to a Dedicated 8-ohm Speaker • Connect the dedicated speaker for text-to-speech play directly to the accessory cable: 1. Butt splice the blue/yellow SPKR + wire on the accessory cable to the positive (+) wire that leads from the speaker. 2. Butt splice the blue/violet SPKR - wire on the accessory cable to the negative (-) wire that leads from the speaker.
11 Vehicle Data Bus Connections Topics in this chapter provide the procedures for performing J1939, J1708/J1587, and traditional sensors (standard speed and RPM) installations. P Y Vehicle Data Source Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2 Vehicle Data Source Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-3 Guidelines for Connecting to the J1939 Data Bus . . . . . . . . . . . . . . . . . . . . . . . . .
Vehicle Data Source Overview Vehicle Data Bus Connections Vehicle Data Source Overview Qualcomm’s mobile computing platform can use the J1708/J1587 and J1939 data buses, as well as traditional sensors to monitor critical vehicle data: • Traditional sensors are used on most pre-1992 trucks. • J1708/J1587 data bus is used on most 1992–2009 trucks. • J1708/J1587 and J1939 data buses are available on 2007–2010 trucks. • J1939 will be the only data bus used on most trucks built after 2010.
Vehicle Data Bus Connections Vehicle Data Source Selection Vehicle Data Source Selection When making data source connections, there are two possible data buses available: the J1708 /J1587 low-speed data bus and the J1939 high-speed data bus. The truck year, make, and model, as well as the Qualcomm applications used determine which data bus to use. If you do not know which data source to use, contact your Qualcomm representative for assistance.
J1939 Pre-installation Check Out Vehicle Data Bus Connections J1939 Pre-installation Check Out Prior to beginning any installation, start the vehicle and verify that the vehicle is in good working order, has no faults, and no check engine lights display. Resistance Test (to Verify that J1939 Is Present) 1. Turn ignition OFF. 2. Verify that J1939 is present on vehicle. Locate the 9-pin diagnostic (Deutsch) connector.
Vehicle Data Bus Connections Checking the MCP200 Accessory Cable for CAN0 and CAN1 Checking the MCP200 Accessory Cable for CAN0 and CAN1 1. Locate the end of the installed MCP200 accessory cable. This cable is usually located in either the vehicle’s dash or B-pillar. 2. Locate the CAN connector on the accessory cable. The CAN connector is marked either CAN0 or CAN1 to identify the MAS200 CAN port being used. • All after-market installations have a CAN1 connector.
Making the Connection Vehicle Data Bus Connections Making the Connection 1. Start the vehicle and verify that the truck is in good working order and displays no dash faults. 2. Turn OFF the truck and ensure that no dash lights are on. Note Some trucks may have activity on the J1939 bus with the door open or if an accessory is active. This can cause a faulty resistance reading on the CAN bus. 3. Measure the J1939 bus resistance at the diagnostic connector. It should read 60 ohms.
Vehicle Data Bus Connections Making the Connection 10. Connect the CAN converter cable to the CAN1 Molex plug on the MCP200 accessory cable. 09AAA_02 Y 11. Start the vehicle and verify that the truck is in good working order and displays no dash faults. O P 12. Verify that the J1939 data is being passed to the MAS200 from the data bus by monitoring the VDS screen on the MAS200. (Refer to Verifying Data Source Connectivity on page 11-11.) D O N O T C 13.
Option 2—Connecting J1939 Using CAN0 (for Most OEM Prewires) Vehicle Data Bus Connections Option 2—Connecting J1939 Using CAN0 (for Most OEM Prewires) Connect the MCP200 accessory cable to the OEM-supplied stub connector. A CAN converter cable is not required for this procedure.
Vehicle Data Bus Connections Making the Connection Making the Connection 1. Start the vehicle and verify that the truck is in good working order and displays no dash faults. 2. Turn OFF the truck and ensure that no dash lights are on. 3. Measure the J1939 bus resistance at the diagnostic connector. It should read 60 ohms. Note Some trucks may have activity on the J1939 bus with the door open or if an accessory is active. This can cause a faulty resistance reading on the CAN bus.
Connecting J1708 /J1587 Vehicle Data Bus Connections Connecting J1708 /J1587 1. Start the vehicle and verify that the truck is in good working order and displays no dash faults. 2. Verify that the engine ignition switch is OFF. 3. Locate the engine data diagnostic connector. • The data source wires to the engine data diagnostic connector are a twisted pair that should remain twisted after the installation is complete.
Vehicle Data Bus Connections Verifying Data Source Connectivity Verifying Data Source Connectivity 1. Turn ignition ON. 2. Verifying Data Bus Connectivity Check the VDS (Status) screen and verify that the MAS200 is enabled for J1939, J1708, and/or traditional sensors. • The light indicator will be green when a data source is enabled to receive data from that source. • Data source must be active to increment data. If you have any questions, contact QES Customer Support.
Verifying Data Source Connectivity 3. Vehicle Data Bus Connections Verify Data Source a. Verifying J1939 Data Is Present Verify the following data fields are showing green and incrementing to confirm that J1939 data is present: • Speed RPM • Parking Brake Accelerator • Distance LTD Fuel LTD C O P Y • Engine Time LTD Note Verifying J1587/J1708 Data Is Present N b.
12 System Verification Topics in this chapter provide information and procedures for performing a basic system verification: What Is Basic Qualcomm® MCP200 System Verification? . . . . . . . . . . . . . . . . . . 12-2 MCP200 Display Unit Screens. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-2 Flowchart—Basic MCP200 System Verification . . . . . . . . . . . . . . . . . . . . . . . . . 12-12 Basic MCP System Verification Procedure . . . . . . . . . . . . . . . . . . . . . .
What Is Basic Qualcomm® MCP200 System Verification? System Verification What Is Basic Qualcomm® MCP200 System Verification? • A functional system check that should be performed after installation or service to verify that the MCP200 is operating properly. MCP200 Display Unit Screens • Shortly after you power up the MCP200, the Qualcomm® MCP200 Home screen displays. C O P Y • Tap the different buttons to access information.
System Verification MCP200 System Screen MCP200 System Screen • Tap the System button to access system information about the MCP200. Description Unit Address • Also called the UNIT SERIAL NUMBER. • Shows the mobile unit (MCP200) ID, e.g., 105000xxx. • Tells the dispatcher the correct address for sending messages to the vehicle. • If the MCP200 is replaced, this field will display a different address.
MCP200 Diagnostic Screen System Verification Description Vehicle Info Msgs Indicates the total number of messages the MCP200 has received from the electronic control module (ECM) since the ignition was turned ON. Unread Messages • Indicates the number of messages the MCP200 has received but that have not been read. • This number increases as the MCP200 receives new messages, and decreases as they are read. Usr Msgs Pending Indicates the number of text messages the MCP200 has in the queue to be sent.
System Verification MCP200 OVT/CDMA Screens MCP200 OVT/CDMA Screens • Tap the OVT/CDMA button to access antenna information about the MCP200, such as signal strength. P Y • There are five OVT/CDMA screens, which you navigate by tapping the screen and then using the arrow keys to move from screen to screen.
MCP200 SDM Screens System Verification MCP200 SDM Screens Description Serial Number The serial number of the SDM. FL C/No • Signal strength received from the data satellite (the forward signal). • Typically, values should be greater than 50. D O N Field RL C/No 12-6 O T C O P Y • Tap the SDM button to access antenna information about the MCP200, such as signal strength. • Signal strength received from the MCP200 (the return signal). • Typically, values should be greater than 33.
System Verification MCP200 GPS Screen MCP200 GPS Screen Y • Tap the GPS button whenever you want to see basic GPS information. Description Last update • The time of the last GPS update. • This value should update every second. Latitude The last received latitude value. Longitude The last received longitude value. Mode Indicates the MCP200’s GPS status: • 3-D is displayed if the receiver is able to view three or more GPS satellites. Under normal performance, a 3-D mode will be displayed.
MCP200 Engineering Screen System Verification Description Powerdown • Number of minutes after ignition is turned OFF when the MCP 200 will go into sleep mode. • Configured by dispatch. Wakeup • The frequency the MCP200 wakes up from sleep mode to check for dispatch messages. • Configured by dispatch. Total Time • Number of minutes the MCP200 draws power from the vehicle battery with the ignition OFF. • Configured by dispatch. Time Remaining Number of minutes before the MCP200 goes into sleep mode.
System Verification MCP200 CER Screen MCP200 CER Screen O P Y • Tap the CER button to access the screen that captures and reports critical event information, such as hard braking, vehicle speed, location, stability control (VDC), and panic button events, to the customer before and after the event occurs. Value CER Enabled/disabled If enabled, the MCP200 captures CER events. Speech Enabled/disabled If enabled, what is printed in the alert pop-ups is spoken.
VDS (Status) Screen System Verification VDS (Status) Screen Y • Access vehicle data services (VDS) information, by using the scroll bar and tapping the VDS (Status) button. Value J1587 If vehicle is configured to receive data, the light is green if the vehicle is receiving data from the J1587 data source. J1939 If vehicle is configured to receive data, the light is green if the vehicle is receiving data from the J1939 data source.
System Verification VDS (Status) Screen Value Speed Speed of the vehicle. Rpm RPM of the vehicle. Temp Oil temperature. Accel Acceleration (throttle position) percentage. Fuel Life-to-date (LTD) fuel. D O N O T C O P Y Field 80-J9968-1 Rev. A MAY CONTAIN U.S.
Flowchart—Basic MCP200 System Verification System Verification Flowchart—Basic MCP200 System Verification Step 1 Step 2 Move unit to acquire network signal Turn ignition ON Step 3 Does DIU light up & display characters? Do backlight, volume, and brightness work? See Chapter 5 in the MCP200 Series Diagnostic Guide No Yes Step 4 O OFF within 10 minutes C Step 5 Some/all tests failed T Display Diagnostics screen. Run all tests.
System Verification Flowchart—Basic MCP200 System Verification Step 10 Was test message received at MCP200? See Chapter 7 in the MCP200 Series Diagnostic Guide No Yes Step 11 Can you play message with RCD? Y Yes P Step 12 See Chapter 15 in the MCP200 Series Diagnostic Guide No O Turn ignition OFF Does DIU200 stay on with ignition OFF? See Chapter 11 in the MCP200 Series Diagnostic Guide O T No C Step 13 Yes Yes Verification complete O No See Chapter 12 in the MCP200 Series Diagn
Basic MCP System Verification Procedure System Verification Basic MCP System Verification Procedure The steps in this procedure match the steps on the flowcharts on the previous pages. The steps are not always sequential—you may be instructed to skip steps. Turn the ignition ON F ON OF ST A AC C RT Satellite Turn the vehicle ignition ON; the engine does not have to be running. 2. Make sure the vehicle is in a good location.
System Verification Basic MCP System Verification Procedure 3. Backlight Toggle The BACKLIGHT key turns the display unit backlight ON and OFF.
Basic MCP System Verification Procedure System Verification 6. Send a test message to the dispatcher. Go to the Home screen and tap the Messages button. O P Y • Tap the Create Msg button. • Tap the Free Form button. • Type the message text including the truck number. • Tap the SEND button. • Tap Yes to send the message. C Tap the Outbox button to display the message that was just sent.
System Verification 9. Basic MCP System Verification Procedure After a few minutes, the unit should chirp, the Message Waiting Light should come on, and a voice notification will tell you the message has been received. Tap the Inbox button to display the dispatcher’s message. • If the MCP received the message, go to step 10. • If the MCP did not receive the message, perform the diagnostic procedure in Chapter 7 in the Qualcomm® MCP200 Series and Accessory Diagnostic Guide. 10.
Qualcomm® MCP System Verification Form System Verification Qualcomm® MCP System Verification Form D O N O T C O P Y You can make copies of the System Verification Form on the following page and record important information you may want to keep concerning the vehicle and the MCP. 12-18 MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 80-J9968-1 Rev.
System VerificationQualcomm® MCP System Verification Form Qualcomm® MCP200 System Verification Form Installer(s): Date: Display Unit S/N: TDM S/N: Vehicle Information Accessories Installed Engine Type: ___________ ❒ Buzzer ❒ Panic Button ❒ RMWL ❒ TrailerTRACS ❒ Other___________________________________________ MCP—System Button/System Button MCP—System Button/OVT/CDMA Button Unit Address: ____________________ RSSI: ____________________ Connection: ____________________ What is the “Registered” s
System Verification D O N O T C O P Y Qualcomm® MCP System Verification Form 12-20 MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 80-J9968-1 Rev.
13 SensorTRACS® Performance Monitoring Verification Topics in this chapter provide the procedures for performing SensorTRACS® performance monitoring system installations. Y SensorTRACS® System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-2 Performing SensorTRACS® System Verification. . . . . . . . . . . . . . . . . . . . . . . . . . 13-2 SensorTRACS® System Display Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SensorTRACS® System Overview SensorTRACS® Performance Monitoring Verification SensorTRACS® System Overview • The SensorTRACS system is an optional Qualcomm® MCP200 application that records vehicle and driver performance data. • The data is then retrieved from the mobile computing platform 200 (MCP200) by the host computer either manually or automatically at preset intervals. • The hardware installation on the vehicle consists of: 1.
SensorTRACS® Performance Monitoring Verification 3. SensorTRACS® System Display Screens Road test the vehicle over a distance of at least one mile. • Note the beginning mileage on the vehicle’s odometer. • Have a passenger compare the speed information on the DIU200 to the speedometer’s readout. 4. Drive the vehicle at various speeds during the road test. • Compare the speedometer readout with the value displayed on the DIU200 in the SPD field and verify that they are the same.
Summary Screen SensorTRACS® Performance Monitoring Verification Summary Screen Data associated with the active driver since the last SensorTRACS system data extract. Description Driver Active driver name. If no driver is currently logged on as the active driver, “UNIDENTIFIED” is displayed. Logged in since Number of minutes current driver has been logged in. Eng Time Engine time in minutes and seconds. PTO Indicates if PTO configuration is using Pump or Compressor.
SensorTRACS® Performance Monitoring Verification Performance Screen Performance Screen Data associated with the active driver since the last SensorTRACS system data extract. Description Driver Active driver name. If no driver is currently logged on as the active driver, “UNIDENTIFIED” is displayed. Logged in since Number of minutes current driver has been logged in. PTO Indicates if PTO is Enabled or Disabled Trip Current trip number. Eng Time Total elapsed time the engine has been running.
Parameters Screen SensorTRACS® Performance Monitoring Verification Parameters Screen Description Driver Active driver name. If no driver is currently logged on as the active driver, “UNIDENTIFIED” is displayed. Logged in since Number of minutes the active driver has been logged in. Beep Unidentified driver beep period in minutes. BOT Distance vehicle must travel before the MCP200 declares the Beginning of Trip and starts Trip_Run recording. EOT End of Trip time threshold in minutes.
SensorTRACS® Performance Monitoring Verification Odometer Screen Odometer Screen Description Driver Active driver name. If no driver is currently logged on as the active driver, “UNDENTIFIED” is displayed. Logged in since Number of minutes current driver has been logged in. Life to Date Distance Total distance the vehicle has traveled in its lifetime if data is provided by the ECM, otherwise it is Life To Date SensorTRACS system miles only.
PTO Screen SensorTRACS® Performance Monitoring Verification PTO Screen Description Driver Active driver name. If no driver is logged on as the active driver, “UNIDENTIFIED” is displayed. Logged in since Number of minutes current driver has been logged in. PTO Current state of the PTO (enabled or disabled). Delay Dispatch-configured time-to-start for PTO time. PTO Fuel PTO fuel data in gallons. PTO Time Total time logged as PTO data.
SensorTRACS® Performance Monitoring Verification Installer Screen Installer Screen Description Driver Active driver name. If no driver is logged on as the active driver, “UNIDENTIFIED” is displayed. Logged in since Number of minutes current driver has been logged in. J1708 Rx MSGS Number of J1708 messages received from the engine controller with the engine running.
Installer Screen SensorTRACS® Performance Monitoring Verification Data Missing Field Value Definitions Field Value Associated PID Meaning Effect Missing Engine Speed (RPM) 190 SensorTRACS system is not receiving engine speed from the ECM. 2 Missing Total Distance 245 SensorTRACS system is missing distance from the ECM. 3 Missing Total Engine Hours 247 Engine hour data will not be available. 4 Missing Total Fuel 250 SensorTRACS system will not record fuel data.
SensorTRACS® Performance Monitoring Verification Installer Screen Active Fault Field Value Definitions (Continued) Associated Fault Description/ Symptom 2 Bad Ignition (MCP) Ignition OFF and speed or RPM nonzero. Problem with MCP200’s ignition line wiring or fuse. 3 RPM Sensor (MCP) Engine posted PID (194) and PID (190). RPM sensor or connection problem to the engine, detected by the engine’s diagnostics. 4 Speed Sensor (MCP) Engine posted PID (194) and PID (84).
Special Alert Display Messages SensorTRACS® Performance Monitoring Verification Special Alert Display Messages Certain messages spontaneously display on the display unit when the MCP200 needs to warn or remind the driver of certain pending conditions. Warning Messages Warning messages are accompanied by an audible chirping beep sound from the display unit speaker. COASTING OUT OF GEAR. Displays while coasting-out-of-gear time is accumulating. EXCESSIVE OVERSPEED.
SensorTRACS® Performance Monitoring Verification PTOP (Power Take-off Pump)/PTOC (Power Take-off Compressor) PTOP (Power Take-off Pump)/PTOC (Power Take-off Compressor) 1. Engage the PTOP/PTOC. 2. Use your multi-meter to determine which type of circuit you are connecting to.
PTO Data Input Verification Procedure SensorTRACS® Performance Monitoring Verification If the compressor activation circuit is +12 VDC (active high) or ground (active low), connect the white/black PTOC wire from the accessory cable to the PTO side of the switch. 6. Perform the System Verification in Chapter 12 in this guide. 7. Perform the Power Take-off (PTO) Data Input Verification Procedure in PTO Data Input Verification Procedure on page 13-14.
14 Vehicle Maintenance Installation Topics in this chapter provide a basic overview of the vehicle maintenance service as a vehicle diagnostics tool that alerts the driver and the fleet of active vehicle diagnostics’ conditions. Vehicle Maintenance Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Connecting the J1939 Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Enabling a Vehicle for Vehicle Maintenance . . . . . . . . . . . .
Vehicle Maintenance Overview Vehicle Maintenance Installation Vehicle Maintenance Overview Vehicle maintenance is a vehicle diagnostics tool that alerts the driver and the fleet of active vehicle diagnostics’ conditions. When a configured engine condition becomes active, the driver is alerted via the Vehicle Maintenance icon by displaying in orange the number of active conditions. An e-mail notification is also sent to a pre-subscribed list notifying fleet personnel of the active condition.
Vehicle Maintenance Installation Connecting the J1939 Wires Connecting the J1939 Wires See Chapter 11 in this guide for detailed information. Enabling a Vehicle for Vehicle Maintenance 1. Log into iQ at: https://iq.qualcomm.com/qwbs/ngiq/faces/iq/common/Main.jspx 2. Select Manage OmniVision. D O N O T C O P Y • Check to see which Operational Profile is enabled for vehicle maintenance services. 3. Select an Operational Profile to enable a vehicle/unit for Vehicle Maintenance. 4.
Vehicle Maintenance System Verification Vehicle Maintenance Installation Vehicle Maintenance System Verification Refer to the following DIU200 screens to verify vehicle maintenance: Go to the Vehicle Data Service (VDS) status screen. Press the Home key and scroll down to the System icon. Touch the System icon and press the VDS tab. P Y 1. O Various screen fields are described below. Value RCV These are the packets of data being received on the data bus.
Vehicle Maintenance Installation 2. Vehicle Maintenance System Verification Press the Home button and scroll down to the Vehicle Maintenance icon. Note Y If the Vehicle Maintenance button is not highlighted blue, the service is not enabled for the unit and must be turned on via iQ. P Simulate an engine condition. The number of conditions you create should appear in orange on the Vehicle Maintenance icon. T C O 3.
Vehicle Maintenance System Verification Vehicle Maintenance Installation • 40 seconds after a condition becomes inactive the dot for that condition turns gray. • 40 minutes after the condition has been inactive, it is removed from the list. Select the Monitor List tab to view the complete list of monitored Conditions. 6. Verify that e-mail notification goes out upon detection of condition. If you do not receive e-mail notification, contact QES Customer Support at (800) 541-7490.
15 TrailerTRACS® System Installation Topics in this chapter provide how to install TrailerTRACS® system hardware on tractors and trailers and how to verify that the system is working properly. TrailerTRACS® System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2 TrailerTRACS® System Wiring for the Truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-2 TrailerTRACS® System Verification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TrailerTRACS® System Overview TrailerTRACS® System Installation TrailerTRACS® System Overview • Monitors trailer connects and disconnects and passes the information on to dispatch via the wireless communication network with the date, time, and location. • Monitors the refrigeration unit of a trailer. Hardware Requirements • The MCP200 accessory cable must be installed (see Chapter 5) on the mobile application server 200 (MAS200).
TrailerTRACS® System Installation TrailerTRACS® System Verification • If +12/24 VDC is not present, first verify that the main aux fuse is not blown. If no circuit exists, then connect ignition-switched +12/24 VDC from the fuse panel to the trailer auxiliary line. The trailer auxiliary wire must be protected by a 30-amp fuse or a circuit breaker. Proceed to step 2. 2. Locate the trailer auxiliary wire connection point, usually where the trailer auxiliary wire enters the truck cab. 3.
Trailer Connection/Disconnection TrailerTRACS® System Installation Trailer Connection/Disconnection Connection Connect an MCP200-equipped tractor to the trailer, connect the tractor/7-way pigtail. 2. Touch the TrailerTRACS icon. P Y 1. N O T C O If a trailer is not currently connected, the status is None Connected. Disconnection D O After the trailer is connected and the TrailerTRACS transmitter sends its ID to the MCP200, the trailer ID is updated on the display. 1. Remove 7-way pigtail.
TrailerTRACS® System Installation TrailerTRACS® Diagnostic Screen TrailerTRACS® Diagnostic Screen Touch the TrailerTRACS icon. 2. Touch the Trailers tab to display the TRAILER ID screen. 3. When a trailer is connected, the TrailerTRACS Diagnostic screen displays. The TrailerTRACS transmitter ID shows on the TRAILER ID screen. N O T C O P Y 1. A TrailerTRACS ID number displays, as well as other numerical information.
Refrigeration Status Screen TrailerTRACS® System Installation Refrigeration Status Screen Touch the TrailerTRACS icon. 2. If a refrigeration unit is detected, a snowflake appears above the transmitter ID box. Touch the Transmitter box. 3. Refrigeration Status screen appears. To send the information to dispatch, touch the Send button. D O N O T C O P Y 1. 15-6 MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 80-J9968-1 Rev.
TrailerTRACS® System Installation Refrigeration Status Screen Description Trailer ID The trailer’s TrailerTRACS transmitter ID. Refrigerator Stat # Number of refrigeration status messages sent from the refrigeration unit to the MCP200. When this number is incrementing regularly, your data is being sent from the refrigeration unit. The number is followed by a code that identifies the refrigeration unit’s manufacturer: • T—Thermo King • C—Carrier Mode Refrigeration unit’s operating mode.
TrailerTRACS® System Installation D O N O T C O P Y Refrigeration Status Screen 15-8 MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 80-J9968-1 Rev.
17 Buzzer Installation Buzzer Overview • The message waiting buzzer is an audible alarm triggered by incoming Important, Sleepy Important, or Emergency messages (the message priority is assigned by the dispatcher). • It is activated by the message waiting light circuit provided with each Qualcomm® MCP200. It can be substituted for, or used with, the remote message waiting light (RMWL).
Mounting Location Buzzer Installation Mounting Location • The typical mounting location for the buzzer is behind the dash. • The toggle switch, when used, can be mounted on the dash. Installation Guidelines 1. Connect one end of the buzzer power wire to either terminal on the buzzer. 2. To use the optional toggle switch, connect the toggle switch in line with the buzzer power wire.
18 Remote Message Waiting Light (RMWL) Installation RMWL Overview • The RMWL can be used when the display unit is located where the driver cannot see the message waiting light. • The RMWL illuminates whenever an Important, Sleepy Important, or Emergency message is received by the Qualcomm® MCP200. Topics in this chapter include: P Y Installing the Remote Message Waiting Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-2 Installation Verification . . . . . . . . . . . . . . . . . . . . . .
Installing the Remote Message Waiting Light Remote Message Waiting Light (RMWL) Installation Installing the Remote Message Waiting Light Caution Be sure to clear the area behind the dash before drilling. Select a suitable location for the RMWL. Make sure that there is approximately 2-1/2" of clearance directly behind the mounting surface where the light will be inserted. 2. Carefully drill a 3/4" diameter hole in the mounting surface. 3.
19 Wired Panic Button Installation Wired Panic Button Overview • The wired panic button meets all Defense Transportation Tracking System (DTTS) requirements and can be used for vehicles hauling U.S. Department of Defense loads or hazardous materials. • It can be configured at the NMC to function as a non-DTTS panic button. When this configuration is used, the panic button sends an alert to the NMC and an Emergency message to the dispatcher, but DTTS is not notified.
Installing the Panic Button Wired Panic Button Installation Installing the Panic Button 1. Install the accessory cable according to the guidelines in Chapter 5. 2. Remove the pre-installed ring terminal and replace with the supplied butt connector. Butt Connectors Dash Panel Remove Ring Terminal Nut Butt Connector Added Convoluted Tubing Added Star Washer After Installation Y Before Installation 02AAA_46 P Select a suitable location for the panic button. O 3.
Wired Panic Button Installation 7. Installing the Panic Button Locate and separate the blue/red PANIC_LOW and blue/black PANIC_HIGH wires from the other accessory wires on the accessory cable. Caution Always use the appropriate crimping tool for insulated terminals. 8. Connect the blue/red PANIC_LOW and blue/black PANIC_HIGH wires to the two wires of the PANIC button.
Installation Verification Wired Panic Button Installation Installation Verification Automated Panic Button Test System Dial-in Procedure Before you begin, you need the following: • The MCP200 serial numbers you are testing. • Your customer ID. • Your authorization ID. If you don’t have this information, contact QES Customer Support at 800-541-7490 before dialing in to test the procedure. Call QES Customer Support at 800-541-7490. 2. When prompted, press the 0 key for AUTOMATED SERVICES. 3.
20 In-Cab Printer Installation The in-cab printer is a product of O’Neil Product Development, Inc. 20-2 20-2 20-2 20-3 20-4 20-4 20-4 Y Wiring Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting Bracket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the Printer .
Wiring Configuration In-Cab Printer Installation Wiring Configuration The printer can be connected to the MCP200 in the vehicle using the standard or full function accessory cable. Installation Guidelines Location Install the printer in the cab of the vehicle in a location that is convenient and safe. This can be on a vertical or horizontal surface. The printer cannot obscure the driver’s view of the road. Y Cables P Keep away from sharp metal edges to avoid damage to cables.
In-Cab Printer Installation Installing the Printer Installing the Printer 08AAA_036A 1. Select the printer location: • Select a location that is convenient and safe. • This can be a vertical or horizontal surface. • Printer cannot obstruct the driver’s view of the road. Install the bracket: Y 2. P • Use the hardware provided. Install the printer in the bracket. 4. Install the printer power cable: 6. Run the printer power cable from the printer to the MCP200 power cable connections. b.
Installation Verification In-Cab Printer Installation Installation Verification Verify that print function is enabled. 1. From the DIU200 Inbox, display a message. 2. Press O or CTRL-P. • If the Confirmation to print pop-up screen displays, print a message. • If the Confirmation to print pop-up screen does not display, call QES Customer Support at 800-541-7490 to have the print function enabled. Return Material Authorization (RMA) Process Request an RMA from O’Neil Printers. 2.
21 In-Cab Scanner Installation The in-cab scanner is a product of BCS Solutions. Y Installation Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting the Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installing the Scanner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibrating the Scanner . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Guidelines In-Cab Scanner Installation Installation Guidelines • Check with your local CSR for the minimum software versions needed to support navigation. Location Install the scanner in the cab of the vehicle in a location that is convenient and safe. This can be on a vertical or horizontal surface. The scanner cannot obscure the driver’s view of the road. Scanner Cable O N O T C O P Y Keep away from sharp metal edges to avoid damage to cable.
In-Cab Scanner Installation Installing the Scanner 2. Clean the location with an alcohol pad and let dry. 3. Carefully remove film from four VHB adhesive locations on holster. 4. Position holster onto desired location and firmly press each corner to ensure contact with the surface. 5. Self-drilling screws can be installed for more support. O P Y Installing the Scanner Remove the metal cover from the MAS200 USB/SER connector. 2. Connect the 15-pin DSUB cable end of the scanner to the MAS200.
Sending a Scan In-Cab Scanner Installation 3. Touch the Calibrate button. Wait a few minutes for the calibration to complete. 4. Touch the Scan tab to return to the scanning home screen. Y Sending a Scan On the Home screen, touch the Scanner button. 2. Insert the paper, face down. O P 1. • It will go in about 1/2". C • If it’s not 8-1/2" wide, line it up with the right edge. T Note Touch the Scan Page button. N 3. O The small tooth in the slot must be covered.
In-Cab Scanner Installation Cleaning the Scanner 5. Identify what you’re sending and touch the Send button. 6. When asked to confirm, touch the Yes button. Y Cleaning the Scanner Touch the Options tab. 2. Insert the cleaning paper. 3. Touch the Clean button. Wait a few minutes while the scanner draws through the cleaning paper and cleans the scanner. Return Material Authorization (RMA) Process T C O P 1. Request an RMA from BCS Solutions. 2.
BCS Solutions Scanner Parts List In-Cab Scanner Installation BCS Solutions Scanner Parts List Part Number BCS Scanner Kit contains: scanner, scanner cable, and holster 65-J9630-1 BCS Scanner Kit contains: scanner and scanner cable 65-J9630-2 BSC Scanner 825-53392-0000 Scanner Cable 45-J9652-16 Optional Holster 65-J9631-1 Y Part P Order parts directly from BCS Solutions: O • Call: 800-555-5555. D O N O T C • Website: www.bcssolutions.com 21-6 MAY CONTAIN U.S.
A Wiring Diagrams and Charts Topics in this appendix provide wiring diagrams and pin description charts for the Qualcomm® mobile computing platform 200 (MCP200) and accessories. C O P Y Qualcomm® MCP200 Electrical Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2 Qualcomm® MCP200 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3 Power Cable Connector Pin Callouts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Qualcomm® MCP200 Electrical Diagram Wiring Diagrams and Charts Qualcomm® MCP200 Electrical Diagram Optional SDM Antenna WIB200 Antenna DIU200 ! IO 1 IO 2 PWR +9 VDC to +32 VDC Vehicle Battery MAS200 SDM Cable WIB Cable Power Cable DIU Cable 10 AMP Chassis Gnd 3 AMP P Y Ignition Switch O RCD Optional RCD J1708+ J1708- C Truck Spkr Panic Switch PWR D Panic Signal Pump T 7- Way AUX 5 AMP TTRACS XMTR Mounted on Trailer O Relay Harness Compressor 30 AMP Panic High Panic Low
Wiring Diagrams and Charts Qualcomm® MCP200 Wiring Diagram Qualcomm® MCP200 Wiring Diagram Optional Satellite Data Modem (SDM) and Mount BL U/ GR N BL U/R ED R BL CD U/B L G K Pan RN ic_ Pan L ic_ ow Hig MS h G_ Al er t MCP Wiring Diagram O VI OP PT OC PT D /RE VIO CAN1 Connector Y BR N RE P C O + 08 CS TTRA 08- J17 J17 U BL N d /OR VIO ory1_Gn ss Acce SDM Cable D Wireless Interface Box (WIB200) Antenna SDM WIB DIU T I/O Cable O WIB Cable IO 1 N PWR DIU Cable D O 0/I
Power Cable Connector Pin Callouts Wiring Diagrams and Charts Power Cable Connector Pin Callouts 8 15 7 14 6 5 P Y 2 9 1 SIGNAL (BAT RTN) (BAT RTN) (BAT RTN) (BAT RTN) (ID) COLOR BLACK BLACK BLACK BLACK 5 (IGNITION) Switched 12VDC WHITE 2 9 1 (BAT+) 12 VDC (BAT+) 12 VDC (BAT+) 12 VDC YELLOW YELLOW YELLOW PIN 8 15 7 14 6 O 3AMP C Fuse T 10AMP 06A D O N O Fuse A-4 MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 80-J9968-1 Rev.
Wiring Diagrams and Charts Wireless Interface Box (WIB) Cable Connector Pin Callouts Wireless Interface Box (WIB) Cable Connector Pin Callouts COLOR SIGNAL WIB _TEMPER_1 WIB _TEMPER_2 WIB _Gnd WIB_9 V WIB _Gnd WIB _DATA_P WIB _DATA_M USB_VCC PIN 7 8 5 6 4 3 2 1 C O P Y Red Black Gray Blue Green Violet Yellow Orange COLOR Red Black Gray Blue Green Violet Yellow Orange PIN SIGNAL WIB _TEMPER_1 WIB _TEMPER_2 WIB _Gnd WIB_9 V WIB_9 V WIB _Gnd WIB _DATA_P WIB _DATA_M 1 2 3 4 5 6 7 8 D O N O
Optional Satellite Data Modem (SDM) Cable 9-Pin Connector Callouts Wiring Diagrams and Charts Optional Satellite Data Modem (SDM) Cable 9-Pin Connector Callouts P1 L V N T R B F E C D SIGNAL Drain RXRX+ TXTX+ TAMPER RTN RTN PWR 9.9-11.5VDC PWR 9.9-11.5VDC P2 3 4 2 1 7 6 5 8 9 C O P Y P1 D O N O T PIN 1 6 2 7 3 8 4 9 5 P2 06AAA_130 A-6 MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 80-J9968-1 Rev.
Wiring Diagrams and Charts Primary Accessory Cable Connector Pin Callouts Primary Accessory Cable Connector Pin Callouts PIN P BLU/GRA 22 BLU/GRN 22 BLU/RED 22 BLU/BLK 22 GRN 22 VIO 22 Y 13 25 14 O 19 5 18 6 12 20 8 23 7 11 25 1 14 22 21 9 24 1 C SIGNAL (CAN_B(TX)) (CAN_C(GND) (CAN_D(PWR) (CAN_A(RX)) (MSG ALERT) (J1708 +) (J1708 -) (TTRACS) (ACCESSORY1_GND) (PTOC) (PTOP) (SPKR +) (SPKR -) (RCD) (PANIC_LOW) (PANIC_HIGH) (DT) BRN 22 RED 22 BLU 22 VIO/ORN 22 VIO/RED 22 O T COLOR WHT/BLU 20 BL
Secondary Accessory Cable Connector Pin Callouts Wiring Diagrams and Charts (DIGIN_3) (LSD_3_OUT) WHT/YEL 22 BLU/WHT 22 (AXLE2) (RPM1) GRA 22 ORN/BLK 22 (GP_232_RX_EXT) WHT 22 (DIGIN_2) (HI_SIDE_SW_EXT) WHT/BLK 22 WHT/RED 22 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 P GRN/WHT 22 VIO 22 BLK/WHT 22 O 1 COLOR (LSD_2_OUT) (AXLE1) (RPM2) O N O T 14 13 SIGNAL 25 24 23 22 21 C 25 PIN Y Secondary Accessory Cable Connector Pin Callouts ORN/BLK 22 D BLK/WHT 22 VIO 22 GRA 22 WH
Wiring Diagrams and Charts Display Interface Unit 200 (DIU200) Cable Connector Pin Callouts Display Interface Unit 200 (DIU200) Cable Connector Pin Callouts COLOR SIGNAL Red Black Gray Violet Blue Green Yellow Orange (LVDS+) (LVDS-) (GND) (GND) (V+) (V+) (USB+) (USB-) PIN 1 2 3 4 5 6 7 8 1 MAS DIU PORT 8 8 SIGNAL PIN (USB-) (USB+) (V+) (V+) (GND) (GND) (LVDS-) (LVDS+) 8 7 6 5 4 3 2 1 09AAA_017 D O N O T C O P Y 1 COLOR Orange Yellow Green Blue Violet Gray Black Red 80-J9968-1 Re
Six-pin Data Link Connector Pin Callouts Wiring Diagrams and Charts Six-pin Data Link Connector Pin Callouts F F A A B E E C B C D 08AAA_050 O P Y D PIN J1708/J1587 DATA LINK+ A J1708/J1587 DATA LINK- B +12VDC C N O T C SIGNAL D BATTERY GROUND PLUG P/N:23507136 A-10 D O PLUG P/N:23507136 E F MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 80-J9968-1 Rev.
Wiring Diagrams and Charts Nine-pin Data Link Connector Pin Callouts Nine-pin Data Link Connector Pin Callouts D E C D A C E B F F A Y G J P H G C H O B J O T 08AAA_051 PIN N SIGNAL A O BATTERY GROUND D +12VDC B J1939 DATA LINK+ C J1939 DATA LINK- D J1939 SHIELD E J1708/J1587 DATA LINK+ F J1708/J1587 DATA LINK- G PLUG H PLUG J 80-J9968-1 Rev. A MAY CONTAIN U.S.
Radio Connector Pin Callouts Wiring Diagrams and Charts Radio Connector Pin Callouts Common Radio and Harness Front Drivers Side Speaker Wire (B5) B 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 P Y Notches C Front Drivers Side Speaker Wire (B6) T Note: Connector tabs on this side O A O O PIN B1 B2 B3 B4 B5 B6 B7 B8 N SIGNAL N/C N/C PARK LIGHTS IGN CONTACT PWR ANT OUTPUT PWM/ANALOG DIM BATTERY - MAIN GROUND D PIN A1 A2 A3 A4 A5 A6 A7 A8 SIGNAL RR + SPEAKER RR - SPEAKER RF + SPEAKER RF - SPEAK
Wiring Diagrams and Charts CAN Conductor Cable Pin Callouts CAN Conductor Cable Pin Callouts P1 1 2 3 4 SIGNAL COLOR BLACK / ORANGE 24 BLUE / BLACK 24 CAN_B (TX) BLACK / BLUE 24 CAN_A (RX) ORANGE / BLACK 24 CAN_D (PWR) BLACK / RED 22 CAN_C (GND) BLACK 22 CAN BUS P SIGNAL CAN_H CAN_L COLOR YELLOW GREEN D O N O T C O P Y 08AAA_045 80-J9968-1 Rev. A MAY CONTAIN U.S.
Wiring Diagrams and Charts D O N O T C O P Y CAN Conductor Cable Pin Callouts A-14 MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 80-J9968-1 Rev.
B Environmental and Power Requirements Topics in this appendix provide environmental and power requirements for the Qualcomm® mobile computing platform 200 (MCP200) and accessories. MCP200 Environmental and Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . B-2 For technical questions, contact Qualcomm Enterprise Services (QESSM) Customer Support.
MCP200 Environmental and Power Requirements Environmental and Power Requirements MCP200 Environmental and Power Requirements Condition Requirement Extended Operating Temperature -40° C to 70° C (-40° F to 158° F) Vibration/Shock Mobile application server 200 (MAS200) does not have a shock tray. Y Neither the wireless data box 200 (WIB200) nor optional satellite data modem (SDM) should be mounted to any member/support directly connected to the chassis, such as a headache rack.
C Standard RMA Procedure Topics in this appendix provide Qualcomm’s standard Return Material Authorization (RMA) procedure and policies for use in the United States only. It applies to current Qualcomm Enterprise Services (QESSM) products that need to be returned for replacement. For information on the GlobalTRACS® RMA procedure, refer to GlobalTRACS® Standard RMA Procedure, 80-J5638-1. Y The Return Material Authorization Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to Obtain an RMA Number Standard RMA Procedure How to Obtain an RMA Number There are two ways to obtain an RMA number: • Visit our web site at qes.qualcomm.com and then log into iQ. See Creating an RMA Online on page C-4. Access for customers only. • Call Qualcomm Enterprise Services Customer Support at (800) 541-7490 and request an RMA number. Our web site provides customers with forms and the option for RMAs on-line. If you call QES Customer Support between 6:00 a.m. and 5:00 p.m.
Standard RMA Procedure Required Information Truck or Vehicle Number. The number of the truck, tractor, or item on which the component was installed. Unit ID (System Serial Number). The identification number of the mobile system which is required to verify correct ownership of the system. To find the number, press the Down Arrow key on the display screen and look for the Unit Serial Number, or read the serial number on the main communication unit.
Creating an RMA On-line Standard RMA Procedure Creating an RMA On-line Depending on the program you are using, you may create an RMA on-line. You can cancel the RMA at anytime during the procedure. You can also see a list of tips in various parts of the web site. This is for customers only. Log on to qes.qualcomm.com. You will see the iQ web site. 2. Enter your name and password then click Log in. 3. Click the Returns and Warranties tab. 4. Click Create an RMA. 5.
Standard RMA Procedure Where to Return Equipment There are a few exceptions to this policy. You are not required to return the following components unless they are Dead on Arrival. • All cables • Pager System Components (receiver, transmitter, and antenna) • Panic Button • Remote Message Waiting Light (RMWL) • Buzzer/Switch Kit • Antennas (i.e.
“Past Due” Equipment Standard RMA Procedure “Past Due” Equipment Qualcomm’s standard policy is to “advance replace” equipment when the RMA number is issued. This means that a replacement component will be shipped before the defective component is received at Qualcomm. Customers are responsible for returning the failed equipment to Qualcomm within fourteen (14) days after receiving the RMA number.
Standard RMA Procedure Permanent Fleet Size Reduction Request Form Terrestrial Communication Unit, or Qualcomm Mobile Application Server and a replacement is not required, you should submit a “Fleet Size Reduction Request Form.” This form is shown on the next page. For Service Centers only: If equipment is missing at the time of installation, indicate this when you request equipment and you will be issued a Sale number instead of an RMA number.
Permanent Fleet Size Reduction Request Form Standard RMA Procedure Permanent Fleet Size Reduction Request Form To: Customer Support AdministrationFacsimile: (858) 658-1598 From:___________________________________________(Print Customer Name) Phone number:___________________Fax number:___________________ ____________________________________________________________________ C O P Y This form should be used only if you would like to PERMANENTLY** decrease your delivered fleet size.
D Upgrading the Qualcomm® MCP Using Secure Digital Cards An MCP is normally upgraded with software by sending it over-the-air using satellite transmissions. However, there may be occasions when upgrades are necessary using secure digital (SD) cards, for example, when there is an operating system (OS) upgrade and when upgrades need to be performed very quickly.
Checking the Software Versions Installed Upgrading the Qualcomm® MCP Using Secure Digital Cards Checking the Software Versions Installed Shortly after you power up the MCP, the user interface screen displays. Scroll down to the System icon and touch the icon. 2. Touch the System tab to access system information about the MCP. O T C O P Y 1. D O N • MAS, MAS Win OS, SDM, and MDU firmware version numbers are listed here. 3. D-2 Touch the SDM tab to access the SDM version. MAY CONTAIN U.S.
Upgrading the Qualcomm® MCP Using Secure Digital Cards SD Card Instructions SD Card Instructions • Most brands of SD card work with the MCP. - Use a 1 GB SD card to load software. • The SD card must always be inserted into the SD card slot in the MAS with label side down/metal strips facing up. • Organize files on the SD card so the MAS can read them.
Upgrading the MAS Operating System and MAS Software 2. Upgrading the Qualcomm® MCP Using Secure Digital Cards After the upgrade process finishes and the MDU screen shows the application icons or the driver warning screen, remove the SD card and confirm the upgrade is complete by checking the MAS software version on the System Information screen. P Note Y Upgrading the MAS Operating System and MAS Software O If the MAS OS is upgraded, the MAS SW will also need to be upgraded.
Upgrading the Qualcomm® MCP Using Secure Digital Cards 6. Upgrading the SDM Software Keep MAS OS SD card in slot until the right LED goes to solid green. When the right LED is solid green, the OS upgrade is complete. This should take about 3–5 minutes. Do not remove MAS OS SD card until right LED displays solid green Blinking GREEN Solid GREEN UI SDM I/0 PWR Y DSPL P 05AAA_222X2 Remove MAS OS SD card and quickly replace with MAS SW SD card, with label side down/metal strips facing up. 8.
Upgrading the MDU Software Upgrading the Qualcomm® MCP Using Secure Digital Cards Turn vehicle ignition to ON. 3. Insert SDM SW SD card into slot on MAS with label side down/metal strips facing up. 4. Wait approximately six minutes and then check the SDM software level. 5. Once the SDM software version has updated, remove the SD card. P Y 2. O The upgrade is now complete. C Upgrading the MDU Software Ensure the ignition is ON. 2.
E Preventive Maintenance Inspection Topics in this appendix provide steps for inspecting the mobile application server 200 (MAS200), the display interface unit 200 (DIU200), the wireless interface box 200 (WIB200), the optional satellite data modem (SDM), and the TrailerTRACS® system. Y How Often Should Inspections Be Performed? . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-2 Inspecting the Mobile Application Server 200 (MAS200). . . . . . . . . . . . . . . . . . . . .
How Often Should Inspections Be Performed? Preventive Maintenance Inspection How Often Should Inspections Be Performed? • Qualcomm® recommends inspections be performed at least once every 90 days. • During normally scheduled vehicle preventive maintenance inspections. Inspecting the Mobile Application Server 200 (MAS200) 2. Make sure there are 4 to 6 inches of air space on the connector side to allow for cable bends and servicing. 3.
Preventive Maintenance Inspection Inspecting the Mobile Application Server 200 (MAS200) 6. UI DSPL SDM I/0 Make sure the cable connectors have not worked themselves loose from the MAS200. Hand tighten any loose connectors. Caution PWR ONLY hand-tighten or use a small screwdriver on the connectors. DO NOT use a pneumatic tool or pliers to tighten the connectors as this could damage the screws or the MAS200 mounting tabs. DO NOT over-tighten. DO NOT apply grease to the connectors.
Inspecting the Display Interface Unit 200 (DIU200) Preventive Maintenance Inspection 10. Go to the Home screen and touch the System icon. Touch the Battery tab and touch the Test Battery button. Warning It may take a few minutes to perform this test. Check the Results of last test and verify that the battery is Good. P Y • If the battery shows a failure, Bad—12000, go to Chapter 16 in the Qualcomm® MCP 200 Series and Accessory Diagnostic Guide.
Preventive Maintenance Inspection Inspecting the Display Interface Unit 200 (DIU200) 2. Qualcomm recommends that you use a soft cloth and either plain water, glass cleaner, or mild soap to gently clean the surfaces of the DIU200 as well as the display screen. ! Es c Ta 1 b Ca l 2 @ 3 W A ift Ctr !! Q ps Sh Alt m 4 $ 5 R D X Sy # E S Z % 6 T F C Verify the DIU200 keys and screen are clean.
Inspecting the Wireless Interface Box 200 (WIB200) and the Optional Satellite Data Modem (SDM) Maintenance Inspection 6. Preventive Inspect the underside of the DIU200 to make sure the tie wraps are securely tightened and the cable is not damaged. b Ca le Ro ps ra eW Ti The illustration to the left is the underside of the DIU200 showing the tie wraps. ut in g Y 05AAA_233 Make sure all cables are protected with convoluted tubing and are in good condition. T 1.
Preventive Maintenance Inspection Inspecting the Wireless Interface Box 200 (WIB200) and the Optional Satellite Data Modem (SDM) 3. Make sure grommets are in place around any holes the cables pass through. Make sure RTV sealant or refrigeration/tar tape is intact and provides a good seal on any holes that lead to the exterior of the vehicle. Grommet Go to step 4. if you are inspecting a terrestrial unit. Refrigeration/ Tar Tape or RTV Sealant Go to step 6. if you are inspecting a satellite unit.
Inspecting the Wireless Interface Box 200 (WIB200) and the Optional Satellite Data Modem (SDM) Maintenance Inspection Preventive 6. Make sure the SDM is securely attached to the SDM mount. Check the mount hardware to make sure it is secure and does not show any signs of loosening. 7. Twist SDM to verify that the SDM connector is hand-tightened and secure. The SDM mounting bolts should be tightened to the recommended torque of 72 inch/pounds (not foot/pounds).
Preventive Maintenance Inspection Verifying TrailerTRACS® System Connections Verifying TrailerTRACS® System Connections 1. Make sure all 7-way connection points have been cleaned, inspected, and greased. Qualcomm recommends that you use dielectric grease on the connection points. O P Y Brushes C Check the 7-way coil cord for nicks, cuts, or abrasions. Replace the cord as necessary. D O N O T 2. 04AAA 161 80-J9968-1 Rev. A MAY CONTAIN U.S.
Verifying TrailerTRACS® System Connections Preventive Maintenance Inspection 3. Make sure there is voltage (12–24V) on pin 7 at all 7-way connection points (on the tractor and trailer). Make sure you connect to ground (pin 1) as well when performing this step. Receptacle The illustrations at left show the connection at the tractor and at the trailer.
Preventive Maintenance Inspection Test with Known, Good TTRACS Transmitter Verifying TrailerTRACS® System Connections 4. Connect a test transmitter to the truck. 5. Turn IGN to ON. 6. Access the TrailerTRACS ID screen by selecting the Trailer icon and verifying that the transmitter’s ID displays. 7. For refrigeration customers, do the following: Y TrailerTRACS Transmitter O TrailerTRACS Transmitter P OM_E-0093-210goodxmtter.eps NO.
Preventive Maintenance Inspection D O N O T C O P Y Verifying TrailerTRACS® System Connections E-12 MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 80-J9968-1 Rev.
F Component and Document Information Topics in this appendix provide document control numbers (DCNs) and material control numbers (MCNs) for the different documents and Qualcomm® MCP200 components referred to in this guide. MCP200 System Component MCNs Referenced in this Guide . . . . . . . . . . . . . . . . F-2 MCNs for Sealants and Lubricants Referenced in this Guide . . . . . . . . . . . . . . . . . F-6 MCN for Qualcomm-recommended Torque Wrench Referenced in this Guide . . . .
DCNs for Documents Referenced in this Guide Component and Document Information DCNs for Documents Referenced in this Guide Document Name DCN Outdoor Unit Mount Installation Guide TL80-6270-1 Qualcomm® MCP 200 Series and Accessory Diagnostic Guide 80-J9969-1 How to Use the Wireless Panic Button Remote Transmitter (Visor Card) 80-J6060-1 Alternate MCNs P Illustration Latest MCN 10-J8278 Notes 10-J9490 (SDM2) O T C Satellite data modem (SDM) O System component Y MCP200 System Component
Component and Document Information System component MCP200 System Component MCNs Referenced in this Guide Illustration Media display unit (MDU) Alternate MCNs Latest MCN Notes CV90-J4820-1 ! Back Tab @ 2 Q Caps Ctrl # 3 W A $ 4 E S Z Alt % 5 R D X ^ 6 T F C & 7 Y G V * 8 U ( 9 J N 0 K M + = ) 0 I H B { [ P Opt Backspace { [ Enter " ' L V Shift V ! 1 Esc Shift ? Delete Sym 05AAA_215 Media display unit (MDU) holster 10-J8407-1 P 10-J9313-8 P W R M
MCP200 System Component MCNs Referenced in this Guide System component Illustration Component and Document Information Alternate MCNs Latest MCN Media display unit (MDU) cable Notes CV90-J4880-17 Protective Cap 05AAA 042 CV90-J4877-20 Q Y Power cable CV90-J9284-20 05AAA 038T CV90-J8773-20 O T Accessory cable (full function) This cable is the standard cable. C O Accessory cable (standard) P 05AAA_041A This cable is the full function cable.
Component and Document Information System component MCP200 System Component MCNs Referenced in this Guide Alternate MCNs Latest MCN Reefer cable assembly with 6-pin Deutsch connector N/A 45-J7857-6 For use with Thermo King refrigeration trailers Reefer Cable Packard cable assembly with 3-pin connector N/A 45-J7856-6 For use with Carrier refrigeration trailers Reefer cable assembly with 5-pin Deutsch connector N/A 45-J7854-6 For use with Carrier refrigeration trailers 65-3922-1 C Message w
MCNs for Sealants and Lubricants Referenced in this Guide System component Illustration TrailerTRACS system for dry van Component and Document Information Latest MCN Alternate MCNs 10-53481-1 10-52525-4 Notes Pin 1 (GND) Pin7 (AUX) 01AAJ_81B MCNs for Sealants and Lubricants Referenced in this Guide MCN Sealant, Mastic Butyl Rubber .
G Feedback Form Your comments are important to us as we evaluate the best way to provide you with quality documentation. Thank you for taking the time to complete this survey. After completing this form, please fax a copy to: QESSM Information Design and Training (858) 845-6478. Y Feedback Form P Company Information Please provide this information or attach your business card.
Documentation Content Feedback Form Documentation Content 1. Please indicate your opinion of the information included in the Qualcomm® MCP 200 Series and Accessory Installation Guide: ❏ Too detailed ❏ Right amount of information ❏ Not detailed enough 2. How often do you find what you’re looking for in the manual? What is the reason you cannot find information in the manual? P 3.
Feedback Form Documentation Format ❏ Manual is OK as it is ❏ Manual is too large 2. Please rate your level of agreement with the layout of pages in the manual: (5=Very satisfied 4=Satisfied 3=Neither Satisfied nor Dissatisfied 2=Dissatisfied 1=Very Dissatisfied) Pages are uncluttered 5 Steps are easily identified 5 Print is easy to read 5 4 4 4 3 3 3 2 2 2 1 1 1 Would documentation from Qualcomm be more useful to you if it were delivered online? ❏ Yes ❏ No 4.
Feedback Form D O N O T C O P Y Documentation Format G-4 MAY CONTAIN U.S. AND INTERNATIONAL EXPORT CONTROLLED INFORMATION 80-J9968-1 Rev.
Glossary 44-Pin I/O Accessory Cable. See Full Function Accessory Cable and Standard Accessory Cable. Bad MCP Status. When an MCP fault has been detected, the Status field will display 10000/ 10001, 12000/12001, 13000/13001, or 22000/22001. See specific Status numbers, or Qualcomm® MCP and Accessory Diagnostic Guide for details on status codes. Black Box. See Mobile Application Server. Y Buzzer. An indicator typically mounted behind the dash that buzzes if a message has been received.
Glossary Full Function Accessory Cable. Connects the mobile computing platform (MCP) to the J1708/1587 data link, as well as other vehicle inputs and optional system devices. This cable provides the necessary wiring for all optional system features such as display screen disabling, SensorTRACS system, TrailerTRACS® system, panic button, TTS, RCD, Printer, Scanner, CDU, Axle, RPM, and PTOP/PTOC. See Appendix A for details on pinouts. Global Positioning System (GPS).
Glossary MCP. See Mobile Computing Platform. MCP Serial Number (Unit Address). Located on the connector plate of the mobile application server (MAS). The MCP System screen also has this information. MDU. See Media Display Unit. Media Display Unit (MDU). The standard display unit for the Qualcomm MCP. It consists of a keyboard and color TFT LCD display. Message Waiting Light. An indicator light on the display that illuminates if a message has been received. Y Mobile Application Server (MAS).
Glossary Optional Accessories. Any of these may be installed for the MCP: • Compact Display Unit (CDU) • Panic button • Printer (product of O’Neil Product Development, Inc.) • Remote message waiting light • Remote message buzzer • Scanner (product of BCS Solutions) • Vehicle information systems (SensorTRACS system and TrailerTRACS system) Y OVT/CDMA Screens. These screens show the strength of the wireless communication network signal being received.
Glossary RPM Calibration. Used to determine the engine RPM when RPM data comes from the RPM sensor instead of the J1708/1587 data link. RSSI. See Received Signal Strength Indication. Satellite Data Modem (SDM). The SDM contains the antenna that sends and receives satellite signals. The unit is usually installed as high as possible on the vehicle so that the antenna has a clear view of the satellite. Satellite Data Modem Cable. The SDM cable connects the SDM to the mobile application server. Scanner.
Glossary System Screen. The Firmware Version screen displays the different software versions (and hardware versions) installed in the MCP. The System icon (satellite dish) takes you to this screen; then press the System tab. System Verification. A functional system check that should be performed after installation and periodically to verify that the MCP is operating properly. TDM. See Terrestrial Data Modem. Terrestrial Antenna.
Index A J1939 CAN0 wire connection 11-8–11-9 J1939 CAN1 wire connection 11-5–11-7 J1939 data source installation 11-3–11-9 ABS interoperability 15-3 PLC signal filtering 15-3 Acceptable sealants 4-11 B Buzzer installation guidelines 17-2 mounting location 17-2 verification 17-2 C Cable installation accessory cable 5-7–?? antenna cable 7-4 display cable 9-4 grounding guidelines 5-7 power cable 5-5–5-6 routing and protecting cables 3-11–3-13 satellite data modem cable 8-5–8-7 speaker switch cable 10-4–10-
G Global positioning system (GPS) how the Qualcomm MCP uses GPS 1-5 I Inspections antenna and TDM E-6–E-8 MAS E-2–E-3 MDU E-4–E-6 M Mobile application server (MAS) installation connecting cables 5-9, 8-7, 9-6 selecting a mounting location 5-3–5-4 Mobile computing platform (MCP) acceptable sealants 4-11 definition 1-6 installation guidelines 4-2 installation planning 4-2 installation planning worksheets 4-8 tools and supplies 4-11 typical installation locations 4-3–4-7 typical installation sequence 4-2–4-3
verification 15-3–15-7 wiring for the truck fuse kit installation 15-2 definitions i-xi selecting a location for a display unit i-xi Satellite data modem (SDM) installation connecting the SDM cables 8-5–8-6 general installation guidelines 8-2 installing mounting bolts 8-3 line-of-sight requirements 8-4 orienting the SDM on the mount 8-2 trailer swing area 8-5 Scanner basic installation procedure 21-1, 21-3 calibrating 21-3 cleaning 21-5 installation guidelines location 21-2 mounting 21-2–21-3 printer power
Index-4 MAY CONTAIN U.S.
