OmniCure® S1500 PRO S2000 PRO/ELITE USER’S GUIDE Excelitas Canada Inc. 2260 Argentia Road Mississauga (ON) L5N 6H7 Canada +1 905.821.2600 www.excelitas.
User Guide S1500 and S2000 PRO/ELITE User’s Guide © Excelitas Canada Inc. All rights reserved No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system or translated into any language in any form by any means without the prior written consent of Excelitas Canada Inc.
User Guide 1 Table of Contents Excelitas Canada Inc...................................................................................................... I 1 Table of Contents .................................................................................................... 2 2 Table of Figures ....................................................................................................... 4 3 Introduction ............................................................................................
User Guide 22 23 24 25 26 27 21.1 Replacing the Lamp Module .......................................................................... 46 21.2 Replacing the External Fuses ........................................................................ 46 21.3 Replacing the Air Filter ................................................................................... 46 21.4 Replacing The Bandpass Filter ...................................................................... 47 21.5 Light Guide Cleaning .......
User Guide 2 Table of Figures Figure 1 Front Panel........................................................................................................ 7 Figure 2 Rear Panel ........................................................................................................ 8 Figure 3 Lamp Housing Panel ....................................................................................... 13 Figure 4 Lamp Direction ....................................................................................
User Guide 3 Introduction The OmniCure® S2000 PRO/ELITE represents a new standard in UV Curing. It gives you the power, control and reliability never before available in such a cost effective UV curing system. The S2000 PRO/ELITE joins the Excelitas Canada family of light systems offering the same high level of innovation, quality and reliability that our customers have come to expect.
User Guide 4 Getting Started 4.1 Box Contents: 1. 2. 3. 4. 5. 6. 7. 8. 9. The S2000 PRO/ELITE UV/Visible Spot Curing Unit The 200W lamp module Optical filter (Selected wavelength) UV Safety Glasses Foot Pedal Switch Lamp Housing Access Tool (fastened beneath the system housing) Grounded POWER Cord USB Type-B Cable Quick-Start Guide and User Manual If your packaged unit is missing any of the above components, call Excelitas Canada Inc. at (905-821-2600) or 1-800-668-8752.
User Guide 4.2 Front Panel 4.
User Guide 4.
User Guide 5 Safety Precautions 5.1 Glossary of Symbols Caution risk of danger – consult accompanying documents. Risk Group WARNING: UV emitted from this product. Avoid eye and skin exposure to unshielded product. WARNING: Possibly hazardous optical radiation emitted from this product. Do not stare into operating lamp. Caution eye damage may result from directly viewing ultraviolet light – protective eye shielding and clothing must be used at all times. Input/Output Signals Input Signal 5.
User Guide 5.3 Safety Precautions The S2000 PRO/ELITE is equipped with two safety sensors to protect the user from accidental UV exposure. In addition, please observe the following precautions during use. This Series of cautions, warnings and dangers relate to the operation and maintenance of the S2000 PRO/ELITE. They are also presented throughout this User’s Guide where necessary. Warning Eye damage may result from directly viewing the light produced by the lamp used in this product.
User Guide Danger This unit contains HIGH VOLTAGE components. It is recommended that ONLY QUALIFIED TECHNICAL PERSONNEL perform any testing or repairs. Monitoring the unit during manual operation The Level of UV energy supplied by the S2000 PRO/ELITE is sufficient to ignite flammable substances. During manual operation, the unit must be attended at all times by a qualified operator. The unit must not be left unattended while turned on.
User Guide Warning The method in which lamps are disposed of must comply with local rules & regulations for disposal of hazardous materials. Lamps may be returned to Excelitas Canada, providing they are returned in its original packaging. Excelitas Canada will dispose of them in the appropriate manner. Caution The lamp module’s operational life can be significantly shortened if it is handled incorrectly. Do not touch the bulb’s glass envelope or the inside surface of the reflector.
User Guide 6 Installing the Lamp Module The S2000 PRO/ELITE curing system can detect and adjust its parameters for all lamp options offered with the product. Please follow these steps to install the lamp. Note: Refer to Section 3 – Safety Precautions before proceeding 6.1.1 Be sure the AC POWER cord is disconnected from the unit. 6.1.2 Remove the screw from the lamp housing side panel using the tool provided and remove the panel from the unit cover.
User Guide 6.1.4 As illustrated below position the lamp facing towards the front of the unit with the POWER leads facing towards you. The lamp should be aligned so that the leading edge of the reflector (lamp rim) fits into the mounting groove on the lamp holder assembly. LAMP HOLDER LAMP RIM POWER LEADS CERAMIC COMPONENT Figure 4 Lamp Direction 6.1.5 Make sure the middle of the lamp is in position to fit into the spring clamp. Slide the lamp until it snaps into the spring clamp.
User Guide 6.1.6 Locate the 4-pin Intelli-Lamp sensor connector at the rear of the lamp module and connect it to its mate located on the top of the lamp-housing wall. Tip: the Intelli-lamp connector will only attach in the correct orientation. If you are having difficulty attaching the connector, try rotating it by 180º. Note: if the Intelli- lamp connector is not installed correctly, the lamp will not strike and the “bulb” message will display when POWER is turned on to the unit.
User Guide 6.1.8 Ensure the lamp anode cooling fin (bar) and lamp power lead, at the front of the lamp, are centered within the lamp holder cut out. Rotate the lamp as required. 6.1.9 Replace the lamp housing side panel and tighten the fastening screw. Note 1: if the lamp housing panel is not secured completely the lamp will not strike and the system will not turn on. Note 2: if the wrong type of lamp has been installed in your unit, a message will appear on the LCD display.
User Guide 7 Inserting and Removing the Light Guide Note: 3mm single leg liquid light guides are not compatible with the S2000 PRO/ELITE! 7.1.1 Ensure that the protective end caps are removed from both the input and output ends of the light guide prior to installation. 7.1.2 Insert the light guide into the light guide port located on the front panel of the unit. Push the light guide in until it seats with a second positive "click".
User Guide 8 Powering Up and Powering Down Lamp Warm-UP: The ARC lamp has 3 distinct phases of operation; 1.Ignition. 2. Warm-up. Excelitas Canada recommends 20 minutes of proper warm-up and to ensure a stable optical output. 3. Stable Operation. It is recommended that phase 1 and 2 are not interrupted. This can result in shortened lamp life. The lamp must be allowed to warm-up uninterrupted. 8.1.
User Guide 9 Output Intensity Modes/Calibration Process 9.1.1 Calibration of the exposure timer is not required. 9.1.2 The S2000 PRO/ELITE system uses a quarts crystal to generate it’s system clock signal. It provides a stable and precise clock signal to the S2000 PRO/ELITE control system and sub-systems, including the timing module of the light intensity control shutter. 9.1.
User Guide 9.1.12 When the CAL button is pressed for less than 5 seconds, and then released, the radiometer will send the set point to the S2000 PRO/ELITE thus setting the S2000 PRO/ELITE in the absolute mode. Additionally, the current light guide diameter value selected by the radiometer will be transferred to the S2000 PRO/ELITE. This light guide diameter will be used by the S2000 PRO/ELITE to calculate the proper output irradiance in W/cm2. 9.1.
User Guide 10 Adjusting the Light Output Your S2000 PRO/ELITE system includes an iris adjustment to control the intensity level of the light output from the unit. The intensity level adjustment is possible from the RUN screen using the touch panel or the navigation UP and navigation Down button. The S2000 PRO/ELITE system offers 2 different operating modes: Relative or Absolute.
User Guide 10.1.2 - Blank Note: While in Level Mode, pressing the start/stop button will manually open the shutter until the start/stop button is pressed again to close the shutter. The timer function will not be activated. 10.1.3 - Blank - 10.1.4 Note: The shutter must be in the open position to make adjustments to the iris position. 10.1.5 Blank 10.1.6 Blank 10.1.
User Guide Warning UV light will be emitted from the light guide. The light could severely damage the cornea and retina of the eye if the light is observed directly. Eye shielding must be used at all times as well as clothing to protect exposed skin. Note: The shutter will not open if the light guide is not inserted properly. 10.2.2 Blank 10.2.3 Blank 10.2.4 Blank 10.2.5 Blank 10.2.
User Guide 11 Locking and Unlocking the UP/DOWN Adjustment Button 11.1.1 Your S2000 PRO/ELITE system allows you to disable all but basic run functions. When the system is locked, no modifications to the set time, the optical output power or the system’s settings can be made. This can help to ensure process control when multiple operators are using the same equipment. 11.1.2 To Lock the run screen, press the lock button. 11.1.3 To Unlock the run screen: A. Press the unlock button B.
User Guide 12 Timed Exposures Your S2000 PRO/ELITE system includes a timer to automatically close the shutter after a user selected amount of time. Adjustments to the exposure time can only be made when the S2000 PRO/ELITE unit is in Count Down mode. 12.1 Adjusting the Exposure Time 12.1.1 Set the mode to Count Down from the Run screen 12.1.2 Press the timer box on the LCD to enter a set time or use the Left or Right navigation buttons. 12.1.3 Blank 12.2 Running a Timed Exposure 12.2.
User Guide 13 Interfacing with the S2000 PRO/ELITE 13.1 Connection Options 13.1.1 The S2000 PRO/ELITE is designed to be fully automated both quickly and easily via PLC control or computer control using the RS-232 port. All of the advanced features ensuring process control and curing repeatability can be accessed through built in standard optically isolated I/O signals. Add info 13.1.2 Additionally, a stereo phono connector is available for a simple RS-232 radiometer connection on the front panel. 13.1.
User Guide Figure 6 Active Low Signal Circuit Configuration: Figure 7 Active High Signal Circuit Configuration: - 27 –
User Guide 13.2.
User Guide 13.2.3 Analog Signals The analog I/O signals have the following characteristics: Intensity Monitor Output >output voltage: 1-5VDC >maximum output current: 1mA Intensity Control Input >input voltage: 1-5VDC >maximum input current: 500 µA Four I/O signal connectors are located on the rear panel of the S2000 PRO/ELITE and one connector located is located on the right side of the front panel. Refer to the following pages for signal descriptions and locations. 13.2.
User Guide 13.2.
User Guide 13.3 Radiometer RS-232 Phono Connector: Signal Descriptions 13.3.1 The front panel RS-232 stereo phono connector is labelled “Radiometer”. This connector is used to connect S2000 PRO/ELITE to the R2000 Radiometer for calibration and setup purposes. It is a RS-232 connector dedicated to communication with the R2000 Radiometer. PIN NO 1 (Shield) 2 (Ring) 3 (Tip) SIGNAL NAME GND Tx Rx Table 3 RS-232 Phono-Connector Pin-Out 13.4 Audio Style Foot Pedal Connector: Signal Descriptions 13.4.
User Guide 15 Messages / Indicators The S2000 PRO/ELITE display provide information to the user to aid in unit operation and to advise when certain conditions exist.
User Guide 16 LED Light Ring The LED light ring indicator displays the status of the following: Light Guide Lamp Shutter Calibration The following table describes LED status and descriptions of each status in details.
User Guide 17 Clearing Audible Alarm 17.1.1 The S2000 PRO/ELITE provides an audible alarm to alert the user of various error conditions. 17.1.2 To clear the audible alarm: 1. Press the front panel start/stop button or prompt on LCD screen Note: Alternately, depressing the foot pedal, or providing a momentary contact closure on the rear panel analog jack, will clear an audible alarm. 2.
User Guide 18.3.2 When the carriage return character (CR) is received, the S2000 PRO/ELITE will respond with an error message if there is a problem. For example: Error Message Response: 18.3.3 “Err67\r” If there are no errors, the S2000 PRO/ELITE will respond as indicated below. In the example, the XX presents one byte CRC8 value. Note: The command “CONN18\r” must be sent out first to establish communication with the connected PC. If a “READY0A\r” is received from the S2000 PRO/ELITE, communications can
User Guide If “50XX\r” is received, the unit status is as follows: Alarm - Off; Shutter Home – Pass; Lamp – On; Lamp Ready – Yes; Shutter – Close; Front Panel – locked; Calibration – No; Exposure Fault – No. Note: Please refer to Table 6 Unit Status for details. 7. Run a timed exposure Command to S2000 PRO/ELITE; RUN Response from S2000 PRO/ELITE; Received 8. Open Shutter Command to S2000 PRO/ELITE; OPN Response from S2000 PRO/ELITE; Received 9.
User Guide Example: If “20XX\r” is responded, the unit was calibrated when the lamp hours was 20. Note: Need CAL – the S2000 PRO/ELITE need to be calibrated before the calibrated lamp hours can be obtained. 14. Get iris Level Command to S2000 PRO/ELITE; GIL Response from S2000 PRO/ELITE; n (n represents a integer number 1-100) Example: If “20XX\r” is responded, the iris Level will be 20%. 15. Clear unit calibration Command to S2000 PRO/ELITE; CLC Response from S2000 PRO/ELITE; “Done” 16.
User Guide If “10XX\r” is responded, the software version on the I/O board will be 1.0. 19. Get S2000 PRO/ELITE serial number Command to S2000 PRO/ELITE; GSN Response from S2000 PRO/ELITE; n (n represents a integer number) Example: If “20XX\r” is responded, the S2000 PRO/ELITE serial number will be 20. 20. Get light guide diameter Command to S2000 PRO/ELITE; GLG Response from S2000 PRO/ELITE; n (n represents a float number) Example: If “2.5XX\r” is responded, the light guide diameter will be 2.
User Guide Example: If “15.66XX\r” is responded, the S2000 PRO/ELITE irradiance set point will be 15.66 W/cm2. If the unit is in LEVEL mode, “Need CAL” will be the response. 23. Get S2000 PRO/ELITE actual irradiance reading Command to S2000 PRO/ELITE; GIM Response from S2000 PRO/ELITE; n (n represents a float number in Watts per square cm) If the unit is in LEVEL mode, “Need CAL” will be the response. Example: If “15.66XX\r” is responded, the S2000 PRO/ELITE irradiance reading will be 15.66 W/cm2. 24.
User Guide 26. Set exposure time Command to S2000 PRO/ELITE; STMn Note: 2 ≤ n ≤ 9999 n must be a integer number Example: If “STM10XX\r” is set, the S2000 PRO/ELITE exposure time will be 1 second Response from S2000 PRO/ELITE; Received – if the value n is valid Invalid – if the value n is out of range EXP – the S2000 PRO/ELITE is running a timed exposure, so the value cannot be set. 27. Set LEVEL set point Command to S2000 PRO/ELITE; SPWn Note: n ≥ .1 (5mm LG) n ≥ .
User Guide Need CAL – the S2000 PRO/ELITE need to be calibrated before the value can be set. EXP – the S2000 PRO/ELITE is running a timed exposure, so the value cannot be set. 29. Get PLC Mode Command to S2000 PRO/ELITE; GPM Response from S2000 PRO/ELITE; n Note: If n is ‘1’ then trigger level mode is enabled, if it is ‘0’ then trigger level mode is disabled. 30. Set PLC Mode Command to S2000 PRO/ELITE; SPMn Note: n, if n is 0 then trigger level mode is disabled.
User Guide String int Textcom= "GLG"; Command_CRC; Timer1->Enabled = false; Cmd33->Enabled = false; Command = Textcom.
User Guide } else return; { LG_diameter = atof(RdPtr); Edit9->Text = FloatToStrF(LG_diameter, ffFixed, 12, 3); Screen->Cursor = crDefault; Cmd33->Enabled = true; Timer1->Enabled = true; Application->ProcessMessages(); return; } } } } if (TimeOut) MessageDlg("No response from Unit", mtError, TMsgDlgButtons() << mbCancel, NULL); Screen->Cursor = crDefault; Cmd33->Enabled = true; Timer1->Enabled = true; Application->ProcessMessages(); Bit Status 0 1 2 3 4 5 6 7 Alarm Lamp Shutter Home Lamp Lock Calibratio
User Guide CRC8 sample code: unsigned char CalcCRC8(unsigned char *Data) { unsigned char LoopCntr; unsigned char CRC8; unsigned char A; unsigned char i; CRC8 = 0; // calc 8 bit CRC // reset CRC8 for (i = 0; i < 8; i++){ // data loop A = *Data++; // get first data byte for (LoopCntr = 0; LoopCntr < 8; LoopCntr++, A >>= 1){ // 8 bit loop if ((A ^ CRC8) & 0x01){ // test bit 0 of (OneWire.
User Guide 21 Routine Care and Maintenance 1. Operate the unit in a well ventilated area with at least six inches clearance at the rear of the unit for proper air flow. Do not place any objects below the unit, between the feet as this will restrict airflow through the bottom of the front face plate. 2. For safe operation, use only a grounded outlet. 3. Avoid physical shocks or jarring to the unit especially while the unit is operating. Such sudden movements reduce the lamp module life. 4.
User Guide 21.1 Replacing the Lamp Module 21.1.1 The S2000 PRO/ELITE comes with a choice of a standard or surface curing lamp. Please ensure that the appropriate type lamp has been selected for your curing application. The part number of the lamp module is available on the lamp box.
User Guide 21.4 Replacing The Bandpass Filter 21.4.1 The S2000 PRO/ELITE includes a bandpass filter to limit the wavelengths of light for your application. There are 5 bandpass filters available, which are selected at the time of purchase Part # Description * Filter 365 nm * Filter 250-450 nm * Filter 400-500 nm * Filter 320-390 nm * Filter 320-500 nm * Custom filter Table 8 Replacement Filter Part Numbers 21.4.
User Guide Notes: 1. The staining which appears on the light emitting end of the light guide is the result of gaseous burn-off from the UV adhesive. 2. Inspect light guide optical input port of R2000 Radiometer for signs of residual gaseous burn-off powder/dirt, transferred from the light emitting end of the light guide, clean as stated below. 3. Never apply a dirty tissue/swab to the end of the light guide or R2000 optical input port. 4.
User Guide 22 Troubleshooting Display Decimal Point Status Alarm Message Description Table 9 Message References Note: The Alarm will be “On” if the light guide is not fully inserted and the shutter is supposed to be open - 49 –
User Guide LED Indicator Status Description Table 10 Front Panel LED Descriptions - 50 –
User Guide Front Panel Buttons Start/Stop Button Center button UP Button DOWN Button Left Button Right Button Position Depressed Momentary Depressed Momentary Depressed Momentary Depressed Momentary Depressed Momentary Depressed Description Shutter Activation Select Navigates up. Increases intensity value. Navigates down. Decreases intensity value Navigates left. Decreases time. Navigates right. Increases time.
User Guide 3. There are no bends, kinks, or other physical damage to the guide. Replace the light guide if there is any physical damage. 4. The lamp has been installed correctly. See section 6 – Installing the Lamp Module. It may be necessary to replace the lamp or to replace the light guide. Contact your Excelitas Canada sales representative for information on purchasing a new lamp or light guide. 22.1.5 If the LCD display does not light: 1.
User Guide 23 Technical Specifications OmniCure ® S2000 PRO/ELITE Exposure Timer Tolerance: +/- 250ms or +/- 1% of the exposure time setting, whichever is greater. OmniCure ® S2000 PRO/ELITE Output Accuracy (with close-loop feedback activated): +/-5% or 200mW/cm2, whichever is greater. OmniCure® S2000 PRO/ELITE Minimum Adjustable Irradiance Level: 0.5W/cm² OmniCure® S2000 PRO/ELITE Closed Loop Feedback shut-off @exposure time of .3 sec and lower.
User Guide 23.1 Lamp Module B A C D E A – Rim of Lamp Reflector D – Intelli-Lamp Connector Lamp Module Curing Focal Point of Spot Lamp Module Life Warm Up Lamp Voltage (new bulb) Lamp Voltage (range) Lamp Current B – Reflector C – Back ceramic Mount E – Power Connector Excelitas Canada 200W Mercury DC: Standard or Surface 52.875 mm 2000 hours 4 minutes (min) 60VDC nominal 36VDC to 95VDC 3.33A typical, 5.
User Guide 23.2 Light Guide Light Delivery Flexible High Power Fibre Light Guides will be available in a variety of lengths with a variety of core diameters. Note: 3mm single leg liquid light guides are not compatible with the S2000 PRO/ELITE! Power Input Power Supply: Power Factor Corrected, Universal Input Input Voltage: 100 - 240VAC, 50/60Hz Current: 3.5A max at 120VAC 2.0A max at 240VAC Input Surge: 50A max.
User Guide 23.3 I/O Ports (including RS-232) 23.3.1 The S2000 PRO/ELITE has 5 different I/O ports; 4 located on the back of the unit. The 1st port is a simple 2-wire, audio style jack that can be connected to a foot pedal (supplied with each unit) or any other electro-mechanical triggering device. This is an exposure trigger input used to start an exposure. The 2nd port is a RS-232 port (9 pin) to be connected to a PC and is described in more detail in section 19.
User Guide 23.6 Noise and the OmniCure S2000 PRO/ELITE Using the S2000 PRO/ELITE in a Noisy Environment What is Noise? "Electrical noise" is a term used to describe unwanted electronic emissions. Noise is actually comprised of RFI (Radio Frequency Interference) EMI (Electro Magnetic Interference) and other similar sources of energy. Electronic equipment may behave in a non-standard manner (exhibit erratic operation) with the presence of high Levels of noise.
User Guide 23.6.3 Shielding Any wire or cable assembly entering or exiting the S2000 PRO/ELITE may act like an antenna which will pick up noise and transmit it to the internal electronics. This may cause the S2000 PRO/ELITE to operate erratically. There are several ways in which the S2000 PRO/ELITE can be shielded (protected). Excelitas Canada recommends the use of shielded cables for all cable assemblies: the AC line cord, the I/O cables and the foot switch.
User Guide 24 Regulatory Compliance 24.1 Product Safety and Electromagnetic Compatibility: *to be completed after regulatory** CE Marking Council Directive 2014/35/EU Council Directive 2014/30/EU Council Directive 2012/19/EU Council Directive 2011/65/EU as amended by (EU) 2015/863 Council Directive 2014/53/EU Low Voltage Directive EMC Directive WEEE Directive RoHS Radio Equipment 24.
User Guide FCC ID: 2AXSI-SSERIES IC ID: 26590-SSERIES Canada This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s licence-exempt RSS(s). Operation is subject to the following two conditions: (1) This device may not cause interference; and (2) This device must accept any interference, including interference that may cause undesired operation of the device.
User Guide Those systems will reuse or recycle most of the materials of your end life equipment in a sound way. The crossed-out wheeled bin symbol indicated above invites you to use those systems. If you need more information on the collection, reuse and recycling systems, please contact your local or regional waste administration. 24.5 China RoHS The symbol above indicates that this product is in compliance with China RoHS requirements. 24.
User Guide Receiver: Carrier Frequency: 13.56 MHz Subcarrier Frequency: 847.5 kHz Subcarrier Data: ISO_14443 Type A Modified Manchester ISO_14443 Type B NRZ_L BPSK 24.8 Miscellaneous Display: Keypad: 4.3” LCD touch screen 6 tactile buttons, 4 navigation, 1 select, 1 start/stop Specifications may vary slightly and are subject to change without notice.
User Guide 25 Warranty 25.1.1 Excelitas Canada warrants the original purchaser for a period of one (1) full year, calculated from the date of purchase, that the equipment sold is free from defects in material and workmanship. All repairs are warranted for 90 days. 25.1.2 In the event of a claim under this warranty, the equipment is to be sent postage and carriage paid to the Excelitas Canada Service Centre.
User Guide 25.2 Replacement Bulb Warranty 25.2.1 If the S2000 PRO/ELITE bulb fails to strike during the warranty period of 2000 hours, the bulb will be replaced under warranty. In the event of a claim under this guarantee, the lamp is to be sent postage and carriage paid, including a description of the fault, to the Excelitas Canada Service Centre. Returned equipment will not be received without a Return Authorization (RA) Number, issued by the appropriate Service Centre.
User Guide 26 Contact Information Excelitas Canada 2260 Argentia Road Mississauga, Ontario L5N 6H7 CANADA Tel.:+1 905 821-2600 Toll.:+1 800 668-8752 (USA and Canada) Fax:+1 905 821-2055 https://www.excelitas.com/omnicure-x-cite-inquiries Technical Assistance techsupport@excelitas.com https://www.excelitas.com/ox_service_request_form For a complete listing of Authorized OmniCure Distributors and Service Centers, please go to the main web site: https://www.excelitas.
User Guide 27 Addendums 27.1.
