Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 9.1. Replacing modules CAUTION Risk of damage to equipment or malfunction as a result of uncontrolled machine stop. ÌÌThe communication within the system is interrupted by the replacement of a module. If a process is running, this situation can result in an uncontrolled stop and damage to the installation or the product. Before replacement make sure the installation is in a suitable operating status.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 9.3. Replacing submodules CAUTION ÌÌThe communication between submodule and locking module is interrupted by the replacement of a submodule. The submodule ceases to function. The function of the locking module, e.g. the safety outputs FO1A / FO1B, is not affected.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 9.3.2. Fitting and removing lenses and labels for controls and indicators Fitting 90° Click! 1 2 3 Removing Lens 1 2 9.4. Changing direction of connection CAUTION Risk of damage to equipment or malfunction as a result of uncontrolled machine stop. ÌÌThe direction of connection can be changed after removing the covers and fitting them rotated by 180°.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 10. Changing the door hinge position 10.1. Changing the interlocking/locking module to a different door hinge position To change the interlocking/locking module for doors with a different door hinge position, the module only needs to be rotated by 180°. Submodules installed in the module can also be rotated by 180° (see section 9.1. Replacing modules on page 22). 10.2.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 1 3 OPEN CLOSED 2 2 Unscrew locking screws. 3 Push cover aside. 1 Press door handle up. Figure 12: Changing actuating direction, step 1 Figure 13: Changing actuating direction, steps 2 and 3 6 4 b a 5 7 8 4 Lift the locking pin on the door handle using a screwdriver and hold it in this position. 5 Turn door handle to the right.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 11. Protection against environmental effects Lasting and correct safety function requires that the system must be protected against foreign bodies such as swarf, sand, blasting shot, etc., which can become lodged in the housing. Pay attention to the following measures: ÌÌSeal unused connections using the covers provided.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 13. Electrical connection WARNING If there is a mistake, loss of the safety function due to incorrect connection. ÌÌTo ensure safety, both safety outputs (FO1A and FO1B) must always be evaluated. ÌÌThe monitoring outputs must not be used as safety outputs. ÌÌLay the connecting cables with protection to prevent the risk of short circuits.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 13.1. Using submodules Each interlocking/locking module can contain one submodule. For an exact description of the individual submodules as well as information on compatibility, please refer to the data sheet for the related submodule. This is included with each submodule. Important! ÌÌIn the modules described here it is only allowed to install submodules of connection types P, K and N.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 13.4. Fuse protection for power supply The power supply must be provided with fuse protection depending on the number of devices and current required for the outputs. The following rules apply: Max. current consumption of an individual device Imax Imax = IUB + IIMP + IFO1A+FO1B IUB = Device operating current (80 mA) + monitoring outputs (4 x max.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 13.6. Notes on cable laying Lay all MGB2 connection cables in a common cable harness. MGB2-L.-...
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 13.7. Changing device configuration (using DIP switches) Tip! You will find an animation on device configuration at www.euchner.com. DIP switches The devices can be configured using the DIP switches.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 13.7.2. Deactivating guard locking monitoring WARNING Risk of injury due to inactive guard locking monitoring. ÌÌWhen guard locking monitoring is inactive, the guard locking position does not influence the safety outputs. The guard can be opened immediately. This setting is not allowed to be used in applications in which, e.g., there is hazard due to overrunning machinery movement.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 13.8. Notes on operation with control systems Please observe the following requirements for connection to safe control systems: General notes ÌÌUse a common power supply for the control system and the connected safety switches. ÌÌA pulsed power supply must not be used for UB. Tap the supply voltage directly from the power supply unit.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 13.9. Connection of guard locking control 13.9.1. Guard locking control for devices with IMM connection Operating voltage of guard locking solenoid, 24 V DC IMP Operating voltage of guard locking solenoid, 0 V DC IMM Figure 20: Connection example with IMM connection 13.9.2.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 13.10. Terminal assignment and contact description X6 X4 X3 X2 X1 SLOT 2 Figure 22: SLOT 1 X5 Connections and LEDs Terminal Designation X1.1 UB X1.2 FI1A X1.3 FI1B X1.4 OT/C X1.5 OD X1.6 OL X1.7 OI X1.8 FO1A X2.1 X2.2 X2.3 0 V UB S2 1.2 S2 2.2 X2.4 S1 LED X2.5 X2.6 X2.7 S2 LED S3 LED RST X2.8 FO1B X3.1 X3.2 X3.3 IMP IMM S1 1.1 X3.4 S1 2.1 X3.5 S1 1.2 X3.6 S1 2.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 13.11. Terminal assignment, submodule with plug connector M23 6 5 14 15 7 8 4 19 16 9 3 17 2 13 10 11 1 18 12 (Not leading) Coding Figure 23: View of connection side, plug connector M23 Pin Terminal Designation 1 X3.1 IMP 2 X1.2 FI1A 3 X1.3 FI1B 4 X1.8 FO1A 5 X2.8 FO1B 6 7 X1.1 X2.7 UB RST 8 X1.4 OT/C 9 X1.7 OI 10 11 X3.3 X3.5 12 – 13 14 15 16 17 18 X3.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 13.12.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 13.13. Information on operation in a BR switch chain BR 13.13.1. System times The locking module has longer reaction times than a CES-BR switch (see chapters 16. Technical data on page 48 and 16.2. Typical system times on page 50). 13.13.2. Wiring a BR switch chain To prevent earth loops, the wiring should be in a star configuration (see Figure 25).
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 14. Setup 14.1. Teach-in operation (only for MGB2 unicode) The handle module must be assigned to the locking module using a teach-in function before the system comprising locking module and handle module forms a functional unit. During a teach-in operation the safety outputs are switched off.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… ON With active guard locking monitoring OFF DIP 1. Switch on operating voltage. ¨¨ The locking module carries out a self-test. In case of BR configuration: the green State LED flashes for 5 s at 5 Hz. The green State LED then flashes at regular intervals. 2. Close all guards and insert the bolt tongue into the locking module. Guard locking by solenoid force: activate guard locking.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 15. System states 15.1.
2500233-01-05/19 (Translation of the original operating instructions) Setup (only for MGB2 unicode) Teach-in standby (only for MGB2 unicode) Normal operation closed X X X X X X closed ON X closed OFF closed OFF closed closed X ON open X Safety outputs FI1A and FI1B X Door position X Position of the bolt tongue X inserted X not inserted inserted inserted inserted inserted not inserted not inserted X OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF ON OFF X
44 X X X X X X X X X X X X X X X X X X X X X X X erroneous X X X X X X X X X X X X X X X X X X X X X X X X X X X X OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF X X X X X X X X X X X X X X X X X X X X X OFF OFF X X X X X X X X X X X OFF OFF X X X X ON ON ON ON ON ON ON ON ON ON ON ON X 5x 5x 4x 4x 3x 3x 2x 2x 1x X Long ON ON Long ON Long ON Long ON Long ON X 2x 1x X X X X
2500233-01-05/19 (Translation of the original operating instructions) Setup (only for MGB2 unicode) Teach-in standby (only for MGB2 unicode) inserted X X X X closed not inserted inserted closed X inserted X X X OFF ON OFF OFF not inserted closed closed OFF not inserted open OFF ON OFF OFF ON X OFF X OFF ON OFF OFF OFF OFF ON ON OFF Safety outputs FO1A and FO1B OFF Door monitoring output (OD) OFF Bolt tongue monitoring output (OT) OFF X OFF OFF ON ON OFF
46 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X OFF OFF OFF OFF OFF OFF OFF OFF OFF X X X X X X X X X X X X X X X X X X X OFF OFF X X X X X X X X X OFF OFF X X ON ON ON ON ON ON ON ON ON ON X 5x 5x 4x 4x 3x 3x 1x X Long ON ON Long ON Long ON Long ON X 2x 1x X X X X X X X X X X X X X X X X Internal fault in the submodule, e.g.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 15.4. System status table (slot LED) A submodule error is reset automatically as soon as a compatible submodule is installed correctly. Fault display LED SLOT1 Meaning Measures OFF A submodule is not used. – Green ON Compatible submodule used and the submodule is functioning without errors or the submodule has been installed rotated by 180°.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 16. Technical data NOTICE If a product data sheet is included with the product, the information on the data sheet applies in case of discrepancies with the operating instructions. Parameter Value min. Housing material typ. Unit max. Fiber glass reinforced plastic die-cast zinc, nickel-plated stainless steel Dimensions See chapter 7.4.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… Reliability values acc. to EN ISO 13849-1 Guard locking monitoring Category Performance Level Diagnostic Coverage DC PFHD Control of guard locking 4 4 PL e PL e 99 – 3.9 x 10 -9 / h 3.9 x 10 -9 / h Mission time 20 Safety Integrity Level 20 SIL 3 Mechanical life % years SIL 3 1 x 106 - In case of use as door stop, and 1 Joule impact energy B10D (emergency stop) 0.1 x 106 0.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 16.2. Typical system times Important! The system times given are maximum values for one device. Ready delay: BR In case of BR configuration the following applies: After switching on, the unit carries out a self-test for 5 s. The system is ready for operation only after this time. BP In case of BP configuration the following applies: After switching on, the unit carries out a self-test for 0.5 s.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 17. Troubleshooting and assistance Simple errors (DIA is flashing) are reset by opening and closing the guard. If the error is not reset by this action, proceed as follows: 17.1. Resetting errors Proceed as follows: 1. Open the guard. 2. Switch off operating voltage at the locking module for min. 3 seconds or connect 24 V to the input RST for min. 3 seconds. Alternatively, the internal reset (see 7.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… 19. Inspection and service WARNING Loss of the safety function because of damage to the device. ÌÌIn case of damage, the affected module must be replaced completely. Only accessories or spare parts that can be ordered from EUCHNER may be replaced. ÌÌCheck the device for proper function at regular intervals and after every fault.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.
Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.
Euchner GmbH + Co. KG Kohlhammerstraße 16 70771 Leinfelden-Echterdingen info@euchner.de www.euchner.com Edition: 2500233-01-05/19 Title: Operating Instructions Safety Systems MGB2-L1…-BR.-… / MGB2-L2…-BR.-… and MGB2-L1…-BP.-… / MGB2-L2…-BP.-… from V1.0.0 (Translation of the original operating instructions) Copyright: © EUCHNER GmbH + Co. KG, 05/2019 Subject to technical modifications; no responsibility is accepted for the accuracy of this information.