EMC Field Probes User Manual
ETS-Lindgren L.P. reserves the right to make changes to any product described herein in order to improve function, design, or for any other reason. Nothing contained herein shall constitute ETS-Lindgren L.P. assuming any liability whatsoever arising out of the application or use of any product or circuit described herein. ETS-Lindgren L.P. does not convey any license under its patent rights or the rights of others. © Copyright 2006–2010 by ETS-Lindgren L.P. All Rights Reserved.
Revision Record EMC Probes, MANUAL | Part #H-600100, Rev.
Table of Contents Notes, Cautions, and Warnings ............................................... ix ETS-Lindgren Product Information Bulletin........................... ix 1.0 Introduction ........................................................................ 11 Readout Options .......................................................................................... 12 HI-6100 Field Monitor .......................................................................... 12 HI-6113 Laser Data Interface .........
HI-6153 Additional Parts ...................................................................... 34 HI-6105 Electric Field Probe ........................................................................ 35 HI-6105 Specifications ......................................................................... 35 HI-6105 Operation ............................................................................... 36 HI-6105 Typical Frequency Response ................................................
Steps to Assemble ............................................................................... 63 Probe Stand Operation ................................................................................ 66 7.0 Probe Shield Care and Replacement ............................... 69 Appendix A: Warranty ............................................................. 71 Appendix B: Series H-491198-01 Battery Charger for NiMH Batteries....................................................................
ETS_InitiateReadBattery() ................................................................. 119 ETS_InitiateReadField() .................................................................... 120 ETS_InitiateReadTemperature()........................................................ 121 ETS_IsOperationComplete() ............................................................. 122 ETS_Model()...................................................................................... 123 ETS_ProbeName() ...................
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Notes, Cautions, and Warnings Note: Denotes helpful information intended to provide tips for better use of the product. Caution: Denotes a hazard. Failure to follow instructions could result in minor personal injury and/or property damage. Included text gives proper procedures. Warning: Denotes a hazard. Failure to follow instructions could result in SEVERE personal injury and/or property damage. Included text gives proper procedures.
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1.0 Introduction The ETS-Lindgren EMC Field Probes embody the latest innovations in isotropic sensor design and low-noise, miniaturized electronics. Each probe is a fully intelligent sensor enabling fast and accurate EMF measurements with industry-leading performance specifications. Optical coupling to a variety of readout options makes these probes ideally suited for a wide range of field monitoring applications. The EMC field probes include laser-powered (laser) probes and battery-operated probes.
Readout Options HI-6100 FIELD MONITOR The HI-6100 Field Monitor accepts inputs from up to any four probes, and analyzes and displays information on a user-configurable LCD. The HI-6100 may be used in conjunction with both the laser and battery-operated probes. HI-6100 Field Monitor For information on using the HI-6100 with ETS-Lindgren probes, see HI-6100 Field Monitor Configuration on page 18.
HI-4413P FIBER OPTIC MODEM The battery-powered probes use the HI-4413P Fiber Optic Modem to communicate with ProbeView II™ software through a serial port on the computer. HI-4413P Fiber Optic Modem For information on using the HI-4413P with ETS-Lindgren probes, see HI-4413P / HI-4413USB Configuration on page 20. HI-4413USB FIBER OPTIC TO USB CONVERTER The battery-powered probes use the HI-4413 Fiber Optic to USB Converter to communicate with ProbeView II™ software through a USB port on the computer.
Optional Tripod The H-491009 Dielectric Tripod is the preferred method for mounting field probes for making unperturbed field measurements. It provides stable placement for one probe, and includes a 1/4–20 UNC threaded stud for mounting any ETS-Lindgren probe with a tripod mount. It is designed with an adjustable center post and a rotating mount.
Optional Probe Stand The ETS-Lindgren Probe Stand may also be used in testing configurations. The probe stand supports up to two probes. For complete information on probe stand assembly and operation, see H-491269 Probe Stand on page 61.
About Probe Operation For complete information on setting up and operating the field monitor, software, and other devices available for the laser and battery-operated field probes, please see the documentation provided with those products. Field probes are nominally rated for operation within a specific frequency range, but may also respond to signals above and below those frequencies.
2.0 Typical Configurations A variety of configurations are available with the field monitors, probes, and other devices. Following are typical examples of how the components can be assembled to accommodate most testing environments.
HI-6100 Field Monitor Configuration The following diagram illustrates the ETS-Lindgren probes that may be used with the HI-6100 Field Monitor. In the diagram, the FM in HI-6153FM, for example, refers to Field Monitor Kit. As a kit, the probe includes an interface card.
HI-6113 Laser Data Interface Configuration The following diagram illustrates the ETS-Lindgren probes that may be used with the HI-6113 Laser Data Interface (LDI). In the diagram, the USB in HI-6153USB, for example, refers to USB Kit. As a kit, the probe includes all components required to operate the probe with the HI-6113.
HI-4413P / HI-4413USB Configuration The following diagram illustrates the ETS-Lindgren probes that may be used with the HI-4413P Fiber Optic Modem or the HI-4413USB Fiber Optic to USB Converter.
3.0 Maintenance Before performing any maintenance, follow the safety information in the ETS-Lindgren Product Information Bulletin included with your shipment. Maintenance of probes is limited to WARRANTY external components such as cables or connectors. Warranty may be void if the housing is opened. If you have any questions concerning maintenance, contact ETS-Lindgren Customer Service. If you have an HI-6105 or HI-6005 Field Probe, see Probe Shield Care and Replacement on page 69.
Laser Probes and Maintenance of Fiber Optics The fiber optic connectors and cables used with laser-powered probes can be damaged from airborne particles, humidity and moisture, oils from the human body, and debris from the connectors they plug into. Always handle connectors and cables with care, using the following guidelines. Before performing any maintenance, disconnect the fiber optic cables from the unit and turn off power.
4.0 Laser-Powered Field Probes The HI-61XX Series LaserPro™ Field Probe is a laser-powered probe, an excellent tool for electric field mapping, industrial monitoring, and EMC field measurements. The HI-61XX Series probes contain a photo-voltaic converter that provides power to the probe circuitry when sufficient light power is received by the converter.
HI-6122 Electric Field Probe The ETS-Lindgren HI-6122 Field Probe provides broadband frequency coverage and wide dynamic range that satisfies the demands of most test requirements. The frequency response of the HI-6122 is 10 kHz to 1 GHz, and the dynamic range is 2 to 800 Volts per meter (V/m). HI-6122 SPECIFICATIONS Dynamic Range: 2.0 – 800 Volts per meter (V/m) Ranges: Single Typical Frequency Response: 10 kHz–1 GHz • 10 kHz–30 kHz -2.5 / +0.5 dB • 30 kHz–1 GHz ±1 dB Linearity: ±0.
Environmental Operating Temperature: 10°C to 40°C 50°F to 104°F Humidity: 5% to 95% relative humidity, non-condensing Dimensions Housing: 32 mm x 32 mm x 32 mm 1.26 in x 1.26 in x 1.26 in Probe Shields: Weight: 43 mm (1.69 in) 80 g (2.82 oz) HI-6122 OPERATION The HI-6122 can be used with the HI-6100 Field Monitor. It can also be connected to a personal computer using an optional HI-6113 Laser Data Interface and ProbeView™ Laser software. The HI-6122 is a true 3-axis probe.
HI-6122 TYPICAL FREQUENCY RESPONSE 26 | Laser-Powered Field Probes: HI-6122 Electric Field Probe
HI-6122 TYPICAL ISOTROPIC RESPONSE Isotropic response measured in a 20 V/m field at 400 MHz.
HI-6122 ADDITIONAL MAINTENANCE Maintenance of the HI-6122 is limited to external components such as cables, connectors, and probe shields. For information on fiber optic cable and connector maintenance, see Laser Probes and Maintenance of Fiber Optics on page 22. To replace the probe shields, see Probe Shield Care and Replacement on page 69. Any maintenance or calibration task requires probe disassembly, which may void your warranty. Only ETS-Lindgren service personnel should perform these tasks.
Part Description Part Number Laser Data Interface HI-6113 Tripod, Dielectric H-491009 Probe Stand H-491269 Fiber Optic Cleaning System H-34FO1 Laser System Fiber Optic 112333 Maintenance Kit Laser-Powered Field Probes: HI-6122 Electric Field Probe | 29
HI-6153 Electric Field Probe The ETS-Lindgren HI-6153 Field Probe provides broadband frequency coverage and wide dynamic range that satisfies the demands of most test requirements. The frequency response of the HI-6153 is 10 MHz to 40 GHz, and the dynamic range is 2 to 800 Volts per meter (V/m). HI-6153 SPECIFICATIONS Dynamic Range: 2.0–800 Volts per meter (V/m) Ranges: Single Typical Frequency Response: 10 MHz–40 GHz • 10 MHz–18 GHz ±2.5 dB • 18 GHz–40 GHz +2.0 dB / -4.0 dB 30 Linearity: ±0.
Physical Interface: • Duplex optical fiber (62.5 micron multimode) • FC connectors for laser cable, integral 1-m optical cable • ST connector for transmitter cable, integral 1-m optical cable Probe Mount: 1/4–20 UNC tapped hole (internal thread) Environmental Operating Temperature: 10°C to 40°C 50°F to 104°F Humidity: 5% to 95% relative humidity, non-condensing Dimensions Probe Length: 432 mm (17.0 in) (includes electronics housing) Probe Diameter: Weight: 102 mm (4.0 in) 0.
HI-6153 OPERATION The HI-6153 assembly consists of a pyramidal casing containing the sensor, which is mounted on one end of a shaft. The other end of the shaft is attached to an extrusion that houses the electronics. The sensor and electronics housing operate and are calibrated as a unit. The HI-6153 is a true 3-axis probe. When requested, X, Y, Z, and total field data can be reported. The HI-6153 can be used with the HI-6100 Field Monitor.
HI-6153 TYPICAL FREQUENCY RESPONSE HI-6153 ADDITIONAL MAINTENANCE Maintenance of the HI-6153 is limited to external components such as cables and connectors. For information on fiber optic cable and connector maintenance, see Laser Probes and Maintenance of Fiber Optics on page 22. Any maintenance or calibration task requires probe disassembly, which may void your warranty. Only ETS-Lindgren service personnel should perform these tasks.
HI-6153 ADDITIONAL PARTS Use the following table to order replacement or optional parts for the HI-6153.
HI-6105 Electric Field Probe The ETS-Lindgren HI-6105 Electric Field Probe is a fully intelligent sensor enabling fast and accurate EMF measurements with industryleading performance specifications. Optical coupling to a variety of readout options makes this probe ideally suited for a wide range of field monitoring applications. HI-6105 SPECIFICATIONS Dynamic Range: 0.
Physical Interface: • Duplex optical fiber (62.5 micron multimode) • FC connectors for laser cable, integral 1-m optical cable • ST connector for transmitter cable, integral 1-m optical cable Probe Mount: 1/4–20 UNC (internal thread) Dimensions: 32 mm (1.25 in) cube with probe shields on three sides Weight: 0.08 kg (2.6 oz.
HI-6105 TYPICAL FREQUENCY RESPONSE HI-6105 ADDITIONAL MAINTENANCE Maintenance of the HI-6105 is limited to external components such as cables, connectors, and probe shields. For information on fiber optic cable and connector maintenance, see Laser Probes and Maintenance of Fiber Optics on page 22. To replace the probe shields, see Probe Shield Care and Replacement on page 69. Any maintenance or calibration task requires probe disassembly, which may void your warranty.
HI-6105 ADDITIONAL PARTS Use the following tables to order replacement or optional parts for the HI-6105.
5.0 Battery-Operated Field Probes Before using your battery-operated probe, read the following: HI-6053 Field Probe: Appendix B: Series H-491198-01 Battery Charger on page 73. HI-6022 and HI-6005 Field Probe: Appendix C: Series H-491198-48 Battery Charger on page 81. To calibrate the probe prior to shipment, ETS-Lindgren also charges the internal battery at the factory.
HI-6022 Field Probe The ETS-Lindgren HI-6022 Field Probe provides broadband frequency coverage and wide dynamic range that satisfies the demands of most test requirements. The frequency response of the HI-6022 is 10 kHz to 1 GHz, and the dynamic range is 2 to 800 Volts per meter (V/m). HI-6022 SPECIFICATIONS Dynamic Range: 2.0–800 Volts per meter (V/m) Ranges: Single Typical Frequency Response: 10 kHz–1 GHz • 10 kHz–30 kHz -2.5 / +0.5 dB • 30 kHz–1 GHz ±1 dB 40 Linearity: ±0.
Battery: Rechargeable Nickel-Metal Hydride (NiMH) Battery Life: Up to 8 hours Battery Charger: • 100–240 VAC universal input • 2-hour charge from full depletion Environmental Operating Temperature: 10°C to 40°C 50°F to 104°F Humidity: 5% to 95% relative humidity, non-condensing Dimensions Housing: 32 mm x 32 mm x 32 mm 1.26 in x 1.26 in x 1.26 in Probe Shields: Weight: 43 mm (1.69 in) 80 g (2.82 oz) HI-6022 OPERATION The HI-6022 can be used with the HI-6100 Field Monitor.
HI-6022 POWER SWITCH The power switch activates and deactivates the HI-6022: • ON (I)—When the power switch is in the I position, an internal 4.8 VDC Nickel-Metal Hydride (NiMH) battery provides power to the probe, and the power indicator LED blinks. • OFF (0)—When the power switch is in the O position, the probe is inactive. To prolong battery life, set the switch to OFF when the probe is not in use.
HI-6022 TYPICAL FREQUENCY RESPONSE Battery-Operated Field Probes: HI-6022 Field Probe | 43
HI-6022 TYPICAL ISOTROPIC RESPONSE Isotropic response measured in a 20 V/m field at 400 MHz.
HI-6022 ADDITIONAL MAINTENANCE Maintenance of the HI-6005 is limited to external components such as cables, connectors, and probe shields. To replace the probe shields, see Probe Shield Care and Replacement on page 69. Any maintenance or calibration task requires probe disassembly, which may void your warranty. Only ETS-Lindgren service personnel should perform these tasks. To avoid problems with your warranty, contact ETS-Lindgren Customer Service before performing any maintenance.
Optional Part Description 46 Part Number Battery Charger H-491198-01 Carrying Case H-491291 Tripod, Dielectric H-491009 HI-6100 Field Monitor HI-6100 Graphical Readout HI-4460 Probe Stand H-491269 | Battery-Operated Field Probes: HI-6022 Field Probe
HI-6053 Field Probe The ETS-Lindgren HI-6053 Field Probe provides broadband frequency coverage and wide dynamic range that satisfies the demands of most test requirements. The frequency response of the HI-6053 is 10 MHz to 40 GHz, and the dynamic range is 2 to 800 Volts per meter (V/m). HI-6053 SPECIFICATIONS Dynamic Range: 2.0–00 Volts per meter (V/m) Ranges: Single Typical Frequency Response: 10 MHz–40 GHz • 10 MHz–8 GHz ±2.5 dB • 18 GHz–40 GHz +2.0 dB / -4.0 dB Linearity: ±0.
Battery: Four AAA batteries, rechargeable Nickel-Metal Hydride (NiMH) Battery Charger: 115–230 VAC Approximately three hours Battery Life: > 30 hours continuous (at full charge) Environmental Operating Temperature: 10°C to 40°C 50°F to 104°F Humidity: 5% to 95% relative humidity, non-condensing Dimensions Probe Length: 432 mm (17.0 in) (includes electronics housing) Probe Diameter: Weight: 48 | 102 mm (4.0 in) 0.
HI-6053 OPERATION The HI-6053 assembly consists of a pyramidal casing containing the sensor, which is mounted on one end of a shaft. The other end of the shaft is attached to an extrusion that houses the electronics. The sensor and electronics housing operate and are calibrated as a unit. The HI-6053 is a true 3-axis probe. When requested, X, Y, Z, and total field data can be reported. The HI-6053 can be used with the HI-6100 Field Monitor.
HI-6053 POWER SWITCH The power button that activates and deactivates the HI-6053 is located on the bottom of the electronic housing. A green indicator light in the power button flashes when the probe is on. • On—To turn the HI-6053 on, push in the power button, and then release. The power button flashes a green indicator light when the probe is on, and four AAA Nickel-Metal Hydride (NiMH) batteries supply power. • Off—To turn the HI-6053 off, push in the power button, and then release.
HI-6053 CONTROLS Two fiber optic connectors and a battery charger connector are mounted on the HI-6053 housing.
HI-6053 ADDITIONAL MAINTENANCE Maintenance of the HI-6053 is limited to external components such as cables or connectors, and replacing the batteries. For complete information on replacing the batteries, see the next section, HI-6053 Battery Replacement. Any other maintenance or calibration task requires probe disassembly, which may void your warranty. Only ETS-Lindgren service personnel should perform these tasks.
5. A single connector attaches the two boards together. Withdraw the two boards from the housing at the same time. The boards should easily slide out of the tracks. 6. Detach the two boards by carefully separating them at the connector, avoiding damage to the pins. 7. Replace the four AAA rechargeable NiMH batteries, orienting the +/- ends as indicated.
Recycle the used batteries, or dispose of them safely and properly. Many cities collect used batteries for recycling or disposal. You may contact your local waste disposal agency for information on battery recycling and disposal. 8. Reattach the two boards at the connector. 9. Slide the two boards into the correct tracks inside the housing, and carefully push them until they are completely recessed. 10. Replace the bottom of the housing, avoiding damage to the power button wires. 11.
Optional Part Description Part Number Graphical Readout HI-4460 Probe Stand H-491269 Battery-Operated Field Probes: HI-6053 Field Probe | 55
HI-6005 Field Probe The ETS-Lindgren HI-6005 Field Probe is a fully intelligent sensor enabling fast and accurate EMF measurements with industry-leading performance specifications. Optical coupling to a variety of readout options makes this probe ideally suited for a wide range of field monitoring applications. HI-6005 SPECIFICATIONS Dynamic Range: 0.
Probe Mount: 1/4–20 UNC (internal thread) Battery: 4.8 VDC, 45 mA-h rechargeable Nickel-Metal Hydride (NiMH) Battery Charger: 115/230 VAC Approximately two hours Dimensions: 32 mm (1.25 in) cube with probe shields on three sides Weight: 0.08 kg (2.6 oz) Environmental Operating Temperature: 10°C to 40°C 50°F to 104°F Humidity: 5% to 95% relative humidity, non-condensing HI-6005 OPERATION The HI-6005 can be used with the HI-6100 Field Monitor.
HI-6005 POWER SWITCH The power switch activates and deactivates the HI-6005: • ON (I)—When the power switch is in the I position, an internal 4.8 VDC Nickel-Metal Hydride (NiMH) battery provides power to the probe, and the power indicator LED blinks. • OFF (0) —When the power switch is in the O position, the probe is inactive. When not in use, turn the probe off to prolong battery life.
HI-6005 TYPICAL FREQUENCY RESPONSE HI-6005 ADDITIONAL MAINTENANCE Maintenance of the HI-6005 is limited to external components such as cables, connectors, and probe shields. To replace the probe shields, see Probe Shield Care and Replacement on page 69. Any maintenance or calibration task requires probe disassembly, which may void your warranty. Only ETS-Lindgren service personnel should perform these tasks.
HI-6005 ADDITIONAL PARTS Use the following tables to order replacement or optional parts for the HI-6005.
6.0 H-491269 Probe Stand The ETS-Lindgren Probe Stand is designed for EMC testing in anechoic chambers and shielded enclosures. The probe stand provides stable placement for up to two probes. PROBE STAND DIMENSIONS Base Plate and 2438 mm Tube Height: 96 in Tube Height: 2248 mm 88.
Probe Stand Assembly PARTS TO ASSEMBLE In addition to these parts, the probe stand includes the following assembly hardware: • Locking knobs (4) • 1/4–20 x 3/4-inch thumbscrews (2) • 10–32 x 5/8-inch set screw • 8–32 x 3/8-inch thumbscrew 62 | H-491269 Probe Stand
STEPS TO ASSEMBLE 1. Insert the probe stand tube into the base plate. • For accurate measurements, make sure to completely insert the probe stand tube into the base plate. When fully inserted, the bottom of the tube should rest evenly on the floor or surface. • On the bottom of the base plate are rubber feet. Make sure all feet rest evenly on the floor or surface. • Incorrect tube placement or an uneven base can cause inaccurate measurements.
2. To stabilize the tube, insert and tighten the two locking knobs into their locations. 3. Attach the probe carrier to the tube. Insert one 1/4–20 x 3/4 thumbscrew into the end closer to the tube, and a second one at the center of the tube. Tighten the thumbscrews. Testing can be performed using two probes simultaneously. If you ordered an optional second probe carrier, attach the additional probe carrier by repeating step 3.
4. Attach the scale pointer to the tube with the 10–32 x 5/8 set screw. 5. Attach the support rod to the tube with the 8–32 x 3/8 thumbscrew.
Probe Stand Operation The support rod is marked with sensor positions that correspond to each probe, and the probe stand tube is graduated to easily measure the distance to the floor. The base plate includes: • Handholds (2)—To easily move the probe stand • Floor grid finders (2)—To align probe to floor grid 1. 66 Attach the probe to the probe carrier using the probe thumbscrew.
2. Align the scale pointer to the mark for the probe you are using, and confirm the distance is between the estimated minimum and maximum provided in the following Estimated Distance from Element to Floor chart. Field Probe Minimum Maximum 800 mm 2438 mm (31.5 in) (96 in) HI-6053 673 mm 2438 mm HI-4453 (26.5 in) (96 in) 317.5 mm 2438 mm (12.5 in) (96 in) HI-6022 292 mm 2438 mm HI-6105 (11.
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7.0 Probe Shield Care and Replacement If you have an HI-6122, HI-6022, HI-6105, or HI-6005 Field Probe, over time the probe shields (the cone-shaped structures with axis labels) may accumulate foreign materials that could become embedded in the shield surface. Probe shields must be kept clean to maintain proper operation. If the probe shields need to be replaced, you may order them from ETS-Lindgren. Follow these steps to replace the probe shields: 1. Remove the nylon screws from the probe shield. 2.
4. Replace the screws snugly without over-tightening them. Over-tightening the screws may damage the screw heads. If you require additional nylon screws, you may order them from ETS-Lindgren or obtain them locally. Non-conductive screws must be used for this application. Never use metal screws. 5. 70 Repeat this procedure for the other shields, if necessary.
Appendix A: Warranty See the Product Information Bulletin included with your shipment for the complete ETS-Lindgren warranty for your EMC Field Probe. DURATION OF WARRANTIES All product warranties, except the warranty of title, and all remedies for warranty failures are limited to three years.
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Appendix B: Series H-491198-01 Battery Charger for NiMH Batteries The HI-6053 Field Probe contains four AAA Nickel-Metal Hydride (NiMH) batteries, and uses the Series H-491198-01 Battery Charger. SAFETY PRECAUTIONS Before operating the Series H-491198-01 Battery Charger, see General Safety Considerations on page ix. INTRODUCTION The H-491198-01 Nickel-Metal Hydride (NiMH) Battery Charger is a dual power source battery charger. It charges 4.
BATTERY LIFE The NiMH batteries powering the battery-operated probe have high energy density for maximum operating time between charges, but also have a significant self-discharge characteristic. When the probe is stored for longer than a week or two, the batteries will discharge even though not in use. Leaving the batteries in a discharged condition for long periods of time may result in reduced battery life. For optimum testing time, charge the batteries before use.
Fully charged batteries (nominal output voltage of 4.8 VDC) provide up to 30 hours of operation. When the batteries have discharged to 4.4 VDC, the probe will operate, but the batteries need to be charged. When the voltage drops below 4.0 VDC, measurement accuracy may be compromised by continued operation. When the battery voltage indication is less than 4 volts, a low battery indication is attached to the output data string warning of the problem.
CHARGING INDICATORS The following LEDs are located on the front of the battery charger: • POWER ON (green)—Indicates the battery charger is connected to the AC power source. • NO BATTERY (amber)—Indicates the battery charger does not detect a battery. • PENDING (amber)—Indicates the battery charger detects a battery. Before fast charging can begin, the battery voltage must fall within predetermined acceptable limits.
Following the maximum time of 180 minutes, a pulse-trickle charge mode is used to compensate for the self-discharge of the batteries while idle in the charger. The fast charge current is low enough that there is not always enough heating of the battery cells to cause the voltage to drop. With no voltage drop there is no peak voltage detection, and the fast charge will terminate after the maximum time of 180 minutes is reached.
DISCHARGING A BATTERY To discharge the batteries: 1. Make sure the probe is off or the batteries will not charge. 2. Connect the battery charger to the electrical mains, and then plug the charger output into the battery charger connector on the probe. 3. Press the DISCHARGE button on the battery charger. The batteries will fully discharge, and then fully recharge. The total time required to discharge and recharge is approximately seven hours.
Output Open Circuit Voltage: 12 Vdc Fast Charge Pending Current: 2.0 mA Fast Charge Current: 220 mA Pulsed Trickle Charge Current: 2.0 mA Output Voltage (During Fast Charge): 4–8 Vdc Environmental Operating Temperature: 10°C to 40°C 50°F to 104°F Humidity: 5% to 95% relative humidity, non-condensing MAINTENANCE RECOMMENDATIONS • • Operate the battery charger with care. There are no user serviceable parts inside the battery charger. Opening the battery charger housing may void your warranty.
REPLACING THE FUSE Disconnect the battery charger from power before replacing a fuse. If the battery charger fails to operate, check for a blown fuse inside the power entry module. A blown fuse must be replaced with the same value and type of fuse, or an unsafe condition may result. Use only 250 Volt, 1.0 Amp, Type T (5 mm x 20 mm) fuses. To replace a fuse: 1. Two fuses are located in the fuse drawer in the power input module. Use a screwdriver to open the drawer. 2.
Appendix C: Series H-491198-48 Battery Charger for NiMH Batteries The HI-6022 and HI-6005 probes contain a Nickel-Metal Hydride (NiMH) battery, and use the Series H-491198-48 Battery Charger. SAFETY PRECAUTIONS Before operating the Series H-491198-48 Battery Charger, see General Safety Considerations on page ix. INTRODUCTION The H-491198-48 Nickel-Metal Hydride (NiMH) Battery Charger is a dual power source battery charger. It charges 4.
BATTERY LIFE The NiMH battery powering the battery-operated probe has high energy density for maximum operating time between charges, but also has a significant selfdischarge characteristic. When the probe is stored for longer than a week or two, the battery will discharge even though not in use. Leaving the battery in a discharged condition for long periods of time may result in reduced battery life. For optimum testing time, charge the battery before use.
A fully charged battery (nominal output voltage of 4.8 VDC) provides up to 10 hours of operation. When the battery has discharged to 4.4 VDC, the probe will operate, but the battery will need to be charged. When the voltage drops below 4.0 VDC, measurement accuracy may be compromised by continued operation. When the battery voltage indication is less than four volts, a low battery indication is attached to the output data string warning of the problem.
CHARGING INDICATORS The following LEDs are located on the front of the battery charger: • POWER ON (green)—Indicates the battery charger is connected to the AC power source. • NO BATTERY (amber)—Indicates the battery charger does not detect a battery. • PENDING (amber)—Indicates the battery charger detects a battery. Before fast charging can begin, the battery voltage must fall within predetermined acceptable limits.
Following the maximum time of 180 minutes, a pulse-trickle charge mode is used to compensate for the self-discharge of the battery while idle in the charger. The batteries are small, and the fast charge current is low. The fast charge current is low enough that there is not always enough heating of the battery cells to cause the voltage to drop. With no voltage drop there is no peak voltage detection, and the fast charge will terminate after the maximum time of 180 minutes is reached.
DISCHARGING A BATTERY To discharge a battery: 1. Make sure the power switch on the probe is set to the OFF position or the battery will not charge. 2. Connect the battery charger to the electrical mains, and then connect the charger output to the charger jack on the probe. 3. Press the DISCHARGE button on the battery charger. The battery will fully discharge, and then fully recharge. The total time required to discharge and recharge is approximately seven hours.
Output Open Circuit Voltage: 12 Vdc Fast Charge Pending Current: 2.0 mA Fast Charge Current: 25 mA Pulsed Trickle Charge Current: 2.0 mA Output Voltage (During Fast Charge): 4–8 Vdc Environmental Operating Temperature: 10°C to 40°C 50°F to 104°F Humidity: 5% to 95% relative humidity, non-condensing MAINTENANCE RECOMMENDATIONS • • Operate the battery charger with care. There are no user serviceable parts inside the battery charger. Opening the battery charger housing may void your warranty.
REPLACING THE FUSE Disconnect the battery charger from power before replacing a fuse. If the battery charger fails to operate, check for a blown fuse inside the power entry module. A blown fuse must be replaced with the same value and type of fuse, or an unsafe condition may result. Use only 250 Volt, 1.0 Amp, Type T (5 mm x 20 mm) fuses. To replace a fuse: 1. Two fuses are located in the fuse drawer in the power input module. Use a screwdriver to open the drawer. 2.
Appendix D: Operating Protocols The information in this section is subject to change, and is included for reference only. ETS-Lindgren recommends that you use the commands and information provided in ETSProbe DLL User Guide on page 99. The following information assumes that the HI-6113 Laser Data Interface (LDI), HI-4413P Fiber Optic Modem, or HI-4413USB Fiber Optic to USB Converter was purchased and is communicating directly with the probe.
INFORMATION TRANSFER PROTOCOL The probe responds to commands from another device; it transmits no data without first receiving instructions to do so. COMMAND STRUCTURE See the following pages for detailed information regarding the command structure to the probe.
Probe Description Probe Response Command BP Read probe converter voltage in hexadecimal format :B64N • N=safe operating level • F=fail level Voltage reported as 0–64; 64 corresponds to 100% The BP command is provided for backward compatibility and should not be used to monitor the converter voltage, which always responds with :B64N. Probe Command D3 Description Probe Response Read probe data :Dx.xxxyy.yyzzz.
Probe Description Probe Response Command I Identification command :I61XXB • XX=specific probe model • sr=10-character software revision • sn=8-character serial number • cd=8-character calibration date • B=battery flag, N or F The Identification command, I, may also be used as the first command sent. The command will turn on the laser. Once communication between the probe and the Laser Data Interface (LDI) is established, the return string will be sent.
HI-60XX SERIES FIELD PROBES Probe Description Probe Response Command B Read battery voltage :Bxx.xx • :B04.80 =100% of charge =4.8 volts • :B04.00 =0% of charge =4.0 volts BP Read battery capacity in Bxx percentage • :B64N =100% of charge =4.8 volts • :B00F =0% of charge =4.
Probe Description Probe Response Command D3 Read probe data :Dx.xxxyy.yyzzz.zB • xxxx, yyyy, zzzz= 4-digit axis values with floating decimal point • B=battery flag, N or F D5 Read probe data :Dx.xxxyy.yyzzz.zcccc.
Probe Description Probe Response Command TF Read temperature in :Txxxx. Fahrenheit Send the ASCII null :N character is a special command that can be used as the initial command to the probe after it is turned on. HI-6113 LASER DATA INTERFACE COMMANDS LDI Command i Description Probe Response Laser data interface :i6113 identification string • sr=10-character software revision • sn=8-character serial number n Read laser current :nx.xxx.
LDI Description Command Probe Response The Laser ON command, r, should be the first command sent. LDI Command tc Description Probe Response Read temperature in :txxxx. Centigrade tf Read temperature in :txxxx.
PROBE ERROR OUTPUT If an error occurs, the probe will respond with one of the following strings. These strings begin with a colon and end with a carriage return.
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Appendix E: ETSProbe DLL User Guide The ETS-Lindgren ETSProbe DLL allows users to communicate with one or more supported ETS-Lindgren field probes. The main deliverable consists of a Microsoft®Windows® Dynamic Link Library (DLL) that can be called by a wide variety of programming languages. ETSProbe DLL is intended for users who want to integrate ETS-Lindgren probes into their own software system.
DLL Function Calling Conventions 1. The function call stack/style is the WinAPI style. This allows the widest variety of users to be able to call these functions. 2. The functions take and return only basic types of arguments (32 bit integer, floating point values, and simple c-style zero terminated strings). 3. All outbound string parameters are allocated by the caller and are followed in the argument list by a maximum string length integer parameter. 4.
Model Family Strings 7 FP2083 FP-Any 8 FP2103 FP-Any 9 FP2130 FP-Any 10 FP3000A 11 FP3001 12 FP3080A 13 FP3083 14 FP4000 FP-Any HI-44xx MS 15 FP4031 FP-Any HI-44xx MS 16 FP4033 FP-Any HI-44xx MS 17 FP4080 FP-Any HI-44xx MS 18 FP4083 FP-Any HI-44xx MS 19 FP4240 FP-Any HI-44xx MS 20 FP5000 FP-Any HI-44xx MS 21 FP5033 FP-Any HI-44xx MS 22 FP5034 FP-Any HI-44xx MS 23 FP5036 FP-Any HI-44xx MS 24 FP5080 FP-Any HI-44xx MS 25 FP5083 FP-Any HI-44xx MS 26 FP5240
Model Family Strings 27 FP6001 FP-Any HI-44xx MS 28 HI-2200 C300 29 HI-2200 C310 30 HI-2200 E100 31 HI-2200 H200 32 HI-2200 H210 33 HI-3603 34 HI-3604 35 HI-3638 HI-Any HI-44xx MS 36 HI-3702 HI-Any HI-44xx MS 37 HI-4417 38 HI-4421 HI-Any HI-44xx MS 39 HI-4421G HI-Any HI-44xx MS 40 HI-4422 HI-Any HI-44xx MS 41 HI-4431-HCH HI-Any HI-44xx MS 42 HI-4431-HSE HI-Any HI-44xx MS 43 HI-4431-MSE HI-Any HI-44xx MS 44 HI-4431-STE HI-Any HI-44xx MS 45 HI-4433-CH HI-
Model Family Strings 47 HI-4433-HCH HI-Any HI-44xx MS 48 HI-4433-HSE HI-Any HI-44xx MS 49 HI-4433-LFH HI-Any HI-44xx MS 50 HI-4433-STE HI-Any HI-44xx MS 51 HI-4450 HI-Any HI-44xx MS 52 HI-4451 HI-Any HI-44xx MS HI-6005 HI-Any HI-6005 MS HI-6005 HS HI-6005 54 HI-6022 HI-Any HI-6005 MS HI-6005 HS HI-6005 55 HI-6053 HI-Any HI-6005 MS HI-6005 HS HI-6005 56 HI-6105 HI-Any Laser HS Laser 57 HI-6153 HI-Any Laser HS Laser 53 ETSProbe DLL User Guide | 103
PROBE FAMILY HI-ANY (AUTO PROBE DETECTOR) Automatically detects most ETS-Lindgren Holaday probes, as listed in the following: Baud rates are at 9600 and 115.2 K for the laser models. • FP5000 Series • FP4000 Series • HI-6000 Series • HI-6100 Series • HI-4433 Series • HI-4450 Series PROBE FAMILY FP-ANY (AUTO PROBE DETECTOR FP) Automatically detects most ETS-Lindgren Holaday probes, as listed in the following: Use this type to initialize all FP-series probes.
PROBE FAMILY HI-44XX MS Use this type to obtain higher sample rates on 3-axis probes. This type does not return individual field readings for each axis. FP5080 HI-4450 FP4080 FP5000 FP5240 FP4083 FP5033 HI-4451 FP4240 FP5034 HI-4453 HI-4422 FP5036 HI-4455 HI-4433-GRE FP5055 HI-4456 HI-4433-HSE FP5083 HI-4457 HI-4433-MSE FP4031 FP4000 HI-4433-STE PROBE FAMILY HI-6005 MS (MEDIUM SPEED) Baud rate at 9600. Sample rates exceed 30 samples/second.
PROBE FAMILY HI-6005 HS (HIGH SPEED) Baud rate at 19200. Sample rates exceed 50 samples/second. • FP6001 • Hi-6005 • HI-6053 PROBE FAMILY LASER HS (HIGH SPEED) Baud rate at 115200. Laser-powered probes through USB port. Sample rate can exceed 100 samples/second.
Quick Start Function Reference ETS_CREATEPROBE() int ETS_CreateProbe(const char *name, int &Handle, const char *CommSettings, const char *Family); Creates a probe object and establishes Purpose: communications to a specified probe. • • Makes an object of the correct type. Verifies that the communications to the probe can be established. • Does a probe identify and an initialization of the probe. Return Value: Returns an integer status code. The numeric value 0 indicates successful completion.
Input Parameters: Case sensitive strings must be used. char CommSettings ASRL1::INSTR /Comm Port 1 Com1 Com2 etc. char Family HI-Any FP-Any HI-44xx MS HI-6005 MS HI-6005 HS Laser HS Virtual In most cases HI-Any and FP-Any will communicate with both HI and FP models. The exception is that HI-Any must be used to communicate with laser probe models and FP-Any must be used with the FP2000-Series probe models. Use HS types High Speed for higher sample rates.
Output Parameters: int * Handle Special value used to refer to this probe for subsequent function calls after it is created. Returns: Returns an integer status code. The numeric value 0 indicates successful completion. See Status Codes on page 109 for error code description.
ETS_READFIELDSYNCHRONOUS() int ETS_ReadFieldSynchronous(int Handle, float &XField, float &YField, float &ZField, float &XYZField); Takes a single field reading of all axes. The function Purpose: does not return until all data is captured and processed. Ranging is handled automatically provided ETS_Range has not been set. Returns an integer status code. The numeric value 0 Return Value: indicates successful completion. See Status Codes on page 109 for error code description.
ETS_REMOVEPROBE() int ETS_RemoveProbe(const int probeHandle); Closes the communications port and releases Purpose: memory back to the system. The ETS_RemoveProbe function needs to be called whenever a probe is changed or physically removed. Return Value: Returns an integer status code. The numeric value 0 indicates successful completion. See Status Codes on page 109 for error code description. Input Parameters: int probeHandle As returned from ETS_CreateProbe function. Output Parameters: None.
Advanced Function Reference ETS_BATTERY() int ETS_Battery(const int probeHandle, int &Batt); To obtain the battery status as a percentage of full Purpose: charge. The ETS_InitiateReadBattery function must be called prior to this call. This function returns a fresh battery reading after each ETS_InitiateReadBattery command. Returns an integer status code. The numeric value 0 Return Value: indicates successful completion. See Status Codes on page 109 for error code description.
ETS_CALIBRATIONDATE() int ETS_CalibrationDate(const int probeHandle, char *calibrationDate, const int arraySize); • Returns the last calibration date for the probe. Purpose: • Not available on older probes. Return Value: Returns an integer status code. The numeric value 0 indicates successful completion. See Status Codes on page 109 for error code description. Input Parameters: int probeHandle As returned from ETS_CreateProbe function.
ETS_COMBINEDFIELD() int ETS_CombinedField(const int probeHandle, float &XYZField); Returns the total combined field of the X, Y, and Purpose: Z axes. Returns an integer status code. The numeric value 0 Return Value: indicates successful completion. See Status Codes on page 109 for error code description. Input Parameters: int probeHandle As returned from ETS_CreateProbe function. Output Parameters: Pass-by-reference float: The combined fields of X, Y, and Z axes.
ETS_FIELD() int ETS_Field(const int probeHandle, float &xField, float &yField, float &zField, float &combinedField); To read the field values from the X-axis, Y-axis, Purpose: Z-axis, and the combined field. This function must follow an ETS_InitiateReadField command. You can poll ETS_IsOperationComplete to determine when ETS_InitiateReadField is finished. Return Value: Returns an integer status code. The numeric value 0 indicates successful completion.
ETS_FIRMWARE() int ETS_Firmware(const int probeHandle, char *firmware, const int arraySize); Purpose: To obtain the firmware version for the probe. Return Value: Returns an integer status code. The numeric value 0 indicates successful completion. See Status Codes on page 109 for error code description. Input Parameters: int probeHandle As returned from ETS_CreateProbe function. Output Parameters: Pass-by-reference character string: Specifying the length of string.
ETS_GETERRORDESCRIPTION() void ETS_GetErrorDescription(int errorNumber, char *ErrorStr, const int arraySize); To obtain a written description of an error that has Purpose: occurred. Return Value: Input Parameters: None. int probeHandle As returned from ETS_CreateProbe function. int arraySize Output Parameters: Pass-by-reference character string: Specifying the length of string.
ETS_GETUNITSSTRING() int ETS_GetUnitsString(const int probeHandle, char *UnitsStr, const int arraySize); Purpose: To obtain the current field units setting for the probe. Return Value: Returns an integer status code. The numeric value 0 indicates successful completion. See Status Codes on page 109 for error code description. Input Parameters: int probeHandle As returned from ETS_CreateProbe function.
ETS_INITIATEREADBATTERY() int ETS_InitiateReadBattery(const int probeHandle); Initiates a reading of the battery as a percentage of Purpose: full charge. The function returns immediately without waiting for the operation finish. To determine when the command is finished, use ETS_IsOperationComplete. When the reading is complete, use ETS_Battery to obtain the value. Return Value: Returns an integer status code. The numeric value 0 indicates successful completion.
ETS_INITIATEREADFIELD() int ETS_InitiateReadField(const int probeHandle); Initiates a field reading from the probe. The function Purpose: returns immediately without waiting for the operation finish. To determine when the operation is finished, use ETS_IsOperationComplete. When the reading is completed use ETS_Field or ETS_CombinedField to obtain the field values. The default field units are V/m or A/m. Returns an integer status code. The numeric value 0 Return Value: indicates successful completion.
ETS_INITIATEREADTEMPERATURE() int ETS_InitiateReadTemperature(const int probeHandle); Initiates a reading of the internal temperature of the Purpose: probe. The function returns immediately without waiting for the operation finish. To determine when the operation is finished, use ETS_IsOperationComplete. When the reading is completed use ETS_TemperatureC to obtain the value. Return Value: Returns an integer status code. The numeric value 0 indicates successful completion.
ETS_ISOPERATIONCOMPLETE() int ETS_IsOperationComplete(const int probeHandle); Used with commands that start with the word Initiate Purpose: to determine when an operation is finished. Returns an integer status code. The numeric value 0 Return Value: indicates successful completion. See Status Codes on page 109 for error code description. Input Parameters: int probeHandle As returned from ETS_CreateProbe function. Output Parameters: 122 | None.
ETS_MODEL() int ETS_Model(const int probeHandle, char *model, const int arraySize); Purpose: Returns the probe model identification information. Return Value: Returns an integer status code. The numeric value 0 indicates successful completion. See Status Codes on page 109 for error code description. Input Parameters: int probeHandle As returned from ETS_CreateProbe function. Output Parameters: The model name is placed in the user allocated string buffer.
ETS_PROBENAME() int ETS_ProbeName(const int probeHandle, char *name, const int arraySize); Purpose: Allows the user to read the user-assigned-name. Return Value: Returns an integer status code. The numeric value 0 indicates successful completion. See Status Codes on page 109 for error code description. Input Parameters: int probeHandle As returned from ETS_CreateProbe function. Output Parameters: The probe name is placed in the user allocated string buffer.
ETS_READBATTERYSYNCHRONOUS() int ETS_ReadBatterySynchronous(int Handle, int &battery); Reads the battery status of the probe and returns only Purpose: after the probe has responded or a timeout has occurred. Return Value: Returns an integer status code. The numeric value 0 indicates successful completion. See Status Codes on page 109 for error code description. Input Parameters: Output Parameters: int probeHandle Int battery: The battery status as the percentage of full charge.
ETS_READTEMPERATURESYNCHRONOUS() int ETS_ReadTemperatureSynchronous(int Handle, int &temperature); Reads the internal temperature of the probe and Purpose: returns only after the probe has responded or a timeout has occurred. Returns an integer status code. The numeric value 0 Return Value: indicates successful completion. See Status Codes on page 109 for error code description. Input Parameters: Output Parameters: int probeHandle Int temperature: The probe internal temperature in degrees Celsius.
ETS_SERIALNUMBER() int ETS_SerialNumber(const int probeHandle, char *serialNumber, const int arraySize); Purpose: Returns the serial number of the probe. Return Value: Returns an integer status code. The numeric value 0 indicates successful completion. See Status Codes on page 109 for error code description. Input Parameters: Output Parameters: int probeHandle Pass-by-reference character string serialNumber: Specify the length of string.
ETS_SETRANGE() int ETS_SetRange(const int probeHandle, int range); Sets the range for the probe. The default value is 0, Purpose: which is in Auto Range. The number of ranges is probe-dependent. Returns an integer status code. The numeric value 0 Return Value: indicates successful completion. See Status Codes on page 109 for error code description. Input Parameters: int probeHandle Int range: Accepts values 0–5. Output Parameters: 128 | None.
ETS_SETUNITS() int ETS_SetUnits(const int probeHandle, int Unit); Switches the field units for the probe. The available Purpose: units are probe-dependent. Consult the probe user manual for more information. Return Value: Returns an integer status code. The numeric value 0 indicates successful completion. See Status Codes on page 109 for error code description. Input Parameters: int probeHandle Int unit: Accepts values 1–3. Output Parameters: None.
ETS_TEMPERATUREC() int ETS_TemperatureC(const int probeHandle, int &TempC); Reads the internal temperature of the probe. Purpose: ETS_InitiateReadTemperature must be called prior to this function call. Use the ETS_IsOperationComplete to check for operation completion. Returns an integer status code. The numeric value 0 Return Value: indicates successful completion. See Status Codes on page 109 for error code description.
ETS_LASERCURRENT() int ETS_LaserCurrent(int Handle, float ¤t); Reads the laser current of the probe. Purpose: ETS_ReadBattery must be called to refresh this value. Return Value: Returns an integer status code. The numeric value 0 indicates successful completion. See Status Codes on page 109 for error code description. Input Parameters: Output Parameters: int probeHandle The laser current of the probe in amps.
ETS_VERSION() int ETS_Version(char *version, const int arraySize); Purpose: Identifies the version of ETSProbe DLL. Return Value: Returns an integer status code. The numeric value 0 indicates successful completion. See Status Codes on page 109 for error code description. Input Parameters: None. Output Parameters: A character string that represents the version of ETSProbe DLL.
ETS_SUPPLYVOLTAGE() int ETS_SupplyVoltage(int Handle, float &voltage); Monitors the converter voltage of the laser. In addition Purpose: the battery voltage of the probe is accessible through this function. ETS_ReadBattery function must be called to refresh this value. Return Value: Returns an integer status code. The numeric value 0 indicates successful completion. See Status Codes on page 109 for error code description.
ETS_LASERTEMPERATURE() int ETS_LaserTemperature(int Handle, float °reesC); Monitors the laser temperature. Purpose: ETS_ReadTemperature must be called to refresh this value. Returns an integer status code. The numeric value 0 Return Value: indicates successful completion. See Status Codes on page 109 for error code description. Input Parameters: Output Parameters: int probeHandle Outputs the temperature of the laser in degrees Celsius.
ETS_ZEROPROBE() int ETS_ZeroProbe(int Handle); Zeros older style probes; has no effect on the Purpose: HI-6000 Series probes. Return Value: Returns an integer status code. The numeric value 0 indicates successful completion. See Status Codes on page 109 for error code description. Input Parameters: Output Parameters: int probeHandle None.
Status Codes A description of the status code can be returned by calling the function ETS_GetErrorDescription. See Advanced Function Reference on page 112 for the description of the function call.
Codes Description 19 Internal thread error 20 Bad connection string 21 Value cannot be set 22 Probe model not supported 23 Unable to open file 24 Coefficients do not match 25 Coefficients file error 26 Probe over range 27 Probe under range 28 Function not available 29 Battery fail 30 Battery warning 31 Correction not loaded 32 Out of correction range 33 Correction not supported ETSProbe DLL User Guide | 137
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Appendix F: EC Declaration of Conformity The EC Declaration of Conformity is the method by which ETS-Lindgren, L.P. declares that the equipment listed on this document complies with the EMC Directive and Low Voltage Directive. Factory Issued by ETS-Lindgren, L.P. ETS-Lindgren, L.P.
AUTHORIZED SIGNATORIES The authorizing signatures on the EC Declaration of Conformity document authorize ETS-Lindgren, L.P. to affix the CE mark to the indicated product. CE marks placed on these products will be distinct and visible. Other marks or inscriptions liable to be confused with the CE mark will not be affixed to these products. ETS-Lindgren, L.P.