Assembly Instructions

ManualsBrandsESCO Group ManualsElectronicsGET Detect Bucket Module 4265507

4/22/19 Page 1 of 10

Bucket Shield and Bucket Module Cartridge

Installation

This instruction describes the installation of a GET Detect System Bucket Module Shield weldment to

a bucket along with installation of a Bucket Module Cartridge containing the Bucket Sensor. The

sensor communicates bucket motion and position information to the ESCO Control Module (ECM) via

antennas and displays GET Detect messages to the operator on the In-Cab Display (ICD).

The installation of a functioning GET Detect system is required to complete the commissioning of the

bucket sensor using the In Cab Display.

Before attempting to install the bucket module assembly, read these instructions carefully.

Installation Kit

• Bucket Shield Assembly, Part #4288962

o Bucket Shield Weldment

o (2) M14 x 2.00mm x 30mm socket head cap screw (SHCS)

• Bucket Module Cartridge Assembly, Part #4288963

o Bucket Cartridge Assembly

o Bucket Sensor Electronic Assembly

Tools Required

• Welder

• Angle grinder with flapwheel

• Scribe, soapstone, or other marking tool

• 12 mm hex bit

• Side cutters

• Safety wire pliers

Bucket Sensor Electronic Assembly

Bucket Shield Weldment

Bucket Cartridge Assembly

M14 SHCS

Summary of content (10 pages)

PAGE 1
Bucket Shield and Bucket Module Cartridge Installation This instruction describes the installation of a GET Detect System Bucket Module Shield weldment to a bucket along with installation of a Bucket Module Cartridge containing the Bucket Sensor. The sensor communicates bucket motion and position information to the ESCO Control Module (ECM) via antennas and displays GET Detect messages to the operator on the In-Cab Display (ICD).
PAGE 2
Materials Required • • Safety wire, 0.032-inch stainless Paint (optional) Reference Documents The following documents should be available from your site maintenance supervisor. They are also available on the ESCO web site (access through customer portal). ESCO Welding Procedures (document P6000GEN) for general welding instructions for ESCO alloys. ESCO Supplemental Welding Procedures (document P6002GEN) for heavy weld-on adapter and cast corner installation.
PAGE 3
Part 1: Bucket Shield Assembly Installation Safety Considerations During Installation 1. Working at height o Follow safety procedures when working at height or on an elevated work platform. o Wear the appropriate PPE required for working at height. o When components are carried onto the bucket, the risk of objects falling is present. 2. Welding o Follow site standards and procedures for welding applications. o At no time should heat (welding, flame, etc.
PAGE 4
Some considerations when choosing a proper location and preparing for installation: 1. The Bucket Shield must be oriented such that when installed, the Bucket Cartridge handle will be parallel to the bucket pin connections, and the mounting fasteners will face down. Handle parallel to pin connections 2. Locate the Bucket Shield near the top of the bucket, out of the material flow path, and to the far right or left side.
PAGE 5
3. The Bucket Shield should be visible to the operator at some time during normal machine use, preferably during the bucket dump cycle. 4. Choose a flat surface on the back of the bucket; the installed Bucket Shield footprint (green outline below) will be approximately 37cm wide x 30cm long [14.5” x 11.5”] with an additional clearance area of 37cm wide x 20cm long [14.
PAGE 6
5. Position the Bucket Shield such that any gussets or ribs on the bucket structure do not impede access to or removal of the Bucket Cartridge.
PAGE 7
Installation Procedure 1. Identify a location on the bucket that meets the location requirements. Before continuing, obtain site maintenance approval. 2. Test clearance for Bucket Cartridge insertion and removal. a. Place the Bucket Shield on the chosen area. Hold Bucket to the bucket, then check for sufficient clearance for Cartridge insertion. b. While holding the Bucket Shield to the bucket, insert the Bucket Cartridge, then remove it. Do not weld on the Bucket Shield with the Bucket Cartridge inside.
PAGE 8
4. Prep the Bucket Shield and the scribed area on the bucket for welding by removing any paint or scale. 5. Weld the Bucket Shield to the bucket using a ½” minimum fillet weld around the sides and rear of the Shield. Do not allow any weld in or along the Bucket Cartridge insertion area of the Shield as it could interfere with installation and removal of the Cartridge. Weld here Do Not Weld along this opening 6.
PAGE 9
2. Ensure that any welding of the Bucket Shield has cooled. 3. Insert the Bucket Module Cartridge Assembly into the Bucket Shield. 4. Secure the Bucket Module Cartridge Assembly to the Bucket Shield using the two (2) M14 socket head cap screws and a 12mm hex bit. 5. Install safety wire through the drilled heads of the M14 screws, around the Bucket Module Cartridge Assembly handle. Twist using the safety wire pliers and snip the excess. Secure the loose end of the twisted pair to prevent snagging.
PAGE 10
Regulatory Notices Regulatory Notices • • • FCC ID: 2ASXK65507 Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. The manufacturer is not responsible for any radio or television interference caused by un-authorized modifications to this equipment. Such modifications could void the user’s authority to operate the equipment. This device complies with part 15 of the FCC Rules.