PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION NO: Replace the Cold Plate. Maintenance: Cold Plate 1. Step 1: Remove the cover from the Plenum Assembly by releasing the four quick-disconnect latches and by loosening two Retaining Screws (see Figure 11), then remove the lid. 1. Step 2: Disconnect and remove the IQ2-IFD Assembly (see Paragraph 2.1.3.1.1). 2. Step 3: Loosen and remove the four (4) Philips head screws retaining the Cold Plate in Place. Take care to retain the rubber seal for reuse. 3.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 5. Step 5: Reinstall in reverse order of Steps 1-4. Calibration: None 2.1.3.1.4. 8-Port Ethernet Switch (Unit 2 A1 A3 A1 A5) Troubleshooting: SD-135953-100 or -101 Sheet 3 of 4 If the Ethernet Communication within the Plenum Assembly or the Transmitter Assemblies is no longer functioning, verify the power and Ethernet connectivity of the 8-Port Ethernet Switch. If it is not functioning properly and power is available, replace the unit.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Figure 13. Ethernet Switch Retaining Brackets 4. Step 4: Remove the Ethernet Switch from the Plenum Assembly. 5. Step 5: Reinstall in reverse order of Steps 1-4. Calibration: None 2.1.3.1.5. Peltier Device Temperature Controller (Unit 2 A1 A3 A1 A6, A7) Troubleshooting: SD-135953-100 or -101 Sheet 1 of 4 Troubleshoot the Peltier Device Temperature Controller Use Vendor Documentation (See Volume 2, Section 4, Paragraph 2.1.3.1.5) Maintenance: 1.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 2. Step 2: Disconnect all power and cables from the Ethernet Controllers. 3. Step 3: Loosen and remove the four (4) Philips head screws holding Controller to the mounting plate (See Figure 14). Figure 14. Temperature Controller Retaining Screws 4. Step 4: Remove the Controller from the Plenum Assembly. 5. Step 5: Reinstall in reverse order of Steps 1-4. Calibration: None 2.1.3.2.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION SD-135953-100 or -101 SD-135898-100 SD-135897-100 Power: Using a voltmeter, assess the power for each component in Table 3: Component / Location 500W Transmitter Assembly (Horz) 500W Transmitter Assembly (Vert) Designator Unit 2 A1 A3 A2 A1 (Horz) Unit 2 A1 A3 A3 A1 (Vertical) UDC / TX Control (Horz) UDC / TX Control (Vert) Unit 2 A1 A3 A2 A2 (Horz) Unit 2 A1 A3 A3 A2) (Vert) Transceiver Power Supply (Horz) Transceiver Power Supply (Vert) Unit 2 A
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION The Horizontal UDC / Transmitter Control (Unit 2 A1 A3 A2 A2) is essentially identical to the Vertical UDC / Transmitter Control (Unit 2 A1 A3 A2 A3) and the procedures for Troubleshooting, Maintenance, and Calibration and Alignment are identical. The only exception is the Signal Generator (Unit 2 A1 A3 A2 A2 A6) and the Frequency Multiplier (Unit 2 A1 A3 A2 A2 A5), which mounts on the Horizontal Assembly ONLY.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 2. Step 2 (Internal Power Distribution): Check the power for the following components: Component / Location Coaxial RF Amplifier Designator A3 Test Point TB1-2 TB1-6 IF Amplifier A4 TB1-3 TB1-5 Signal Generator A6 USB Output from Transceiver Assembly Coaxial RF Amplifier A2 TB1-2 TB1-6 Coaxial Switch S1 J2 - Pin 1 J2 - Pin 2 J2 - Pin 3 J2 - Pin 7 TB1-1 TB1-4 Low Noise Amplifier (LNA) A1 J2 - Pin 9 J2 - Pin 5 TB1-1 TB1-4 Table 4.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Figure 15. UDC / Transmitter Control Signal Flow DATE: 22 MARCH 2017 | VERSION: 1.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Maintenance: After isolating the malfunctioning component, remove and replace the component. Most components on the UDC / Transmitter Control Assembly mount directly to the mounting plate with Philips head screws. The connections between the components are either semi-rigid or coaxial connections. Either the power connectors are soldered to the component or utilize quickdisconnects. Use the appropriate tool to make the repair.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 2. Step 2 (Power): Utilize the Assembly Drawing (EEC-134728-100) and the Power Supply Board PCA Schematic (SD-134569-100) to determine the operational state of the Power Supply Unit. Is the Power Supply Unit operating properly? YES: End the process. NO: Replace the Power Supply Unit Maintenance: 1.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Calibration: None 2.1.3.2.5. Crossguide Coupler (Unit 2 A1 A3 A2 DC1) Troubleshooting: SD-136033-100 or -101 Sheet 1 of 1 EEC-136033-100 or -101 All Sheets The only indication of a failure of the crossguide coupler is improper readings at the test point. Maintenance: 1. Step 1: Remove the cover from the waveguide assembly. Use the assembly drawings as a guide. 2. Step 2: Locate the crossguide coupler and remove the faulty unit. 3.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Calibration: See Paragraph 5.1.1, 5.1.2, 5.4.1, 5.4.2, and 5.4.3. 2.1.3.2.7. TR Limiter (Unit 2 A1 A3 A2 V1) Troubleshooting: SD-136033-100 or -101 Sheet 1 of 1 EEC-136033-100 or -101 All Sheets The main indication of a failure of the TR Limiter a problem with the LNA in the receiver system. Maintenance: 1. Step 1: Remove the cover from the waveguide assembly. Use the assembly drawings as a guide. 2.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 2.1.3.3.2. Vertical UDC / Transmitter Control (Unit 2 A1 A3 A3 A2) Troubleshooting: SD-135895-100 Sheet 1 of 1 EEC-135895-100 Sheet 5 of 5 See Paragraph 2.1.3.2.2 for Troubleshooting, Maintenance, and Calibration details. 2.1.3.3.2.1. LNA, X-Band (Unit 2 A1 A3 A3 A2 A1) Part of Paragraph 2.1.3.3.2 2.1.3.3.2.2. Coaxial RF Amplifier (Unit 2 A1 A3 A3 A2 A2) Part of Paragraph 2.1.3.3.2 2.1.3.3.2.3.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION See Paragraph 2.1.3.2.6 for Troubleshooting, Maintenance, and Calibration details. 2.1.3.3.7. TR Limiter (Unit 2 A1 A3 A3 V1) SD-136033-100 Sheet 1 of 1 See Paragraph 2.1.3.2.6 for Troubleshooting, Maintenance, and Calibration details. 2.1.3.4.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Maintenance: Contact Enterprise Electronics Corporation should this component require maintenance. Calibration: None 2.1.5. Pedestal Enclosure Plate Assembly (Unit 2 A1 A5) 2.1.5.1. 7-Port Ethernet Switch with 1-Fiber Optic Port (Unit 2 A1 A5 A1) Troubleshooting: SD-135886-100 Sheet 1 of 3 Sheet 3 of 3 EEC-135886-100 Sheet 2 of 5 Sheet 3 of 5 1. Is the Ethernet Switch receiving power? YES: Continue to Step 2.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Sheet 3 of 5 See also Volume 2, Section 4, Paragraph 2.1.2.3 for additional Troubleshooting Steps. 1. Step 1 (Power): Using a voltmeter, measure the DC Voltage on the Servo Amplifier at points VP+, PR, and PE (per the schematics). Is 48 VDC Voltage Present? NO: Troubleshoot the input power through the Regeneration Clamp (Unit 2 A1 A5 A5). If restored, restart with Step 1. YES: Go to Step 2. 2.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Open the Pedestal Plate Enclosure Assembly using the latches and swing the lid out of the way. 2. Step 2: Disconnect all connectors to the Servo Amplifier including Power, Ethernet, and Command and Control. Refer to Volume 2, Section 1, Paragraph 2.1.5.2. for a complete description of all connectors. 3. Step 3: Disconnect the four (4) retaining screws using a Philips screwdriver that mount the Servo Amplifier to the Pedestal Plate Enclosure Assembly.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Sheet 2 of 3 Sheet 3 of 3 EEC-135886-100 Sheet 2 of 5 Sheet 3 of 5 1. Step 1 (Power): Using a voltmeter, measure the DC Voltage on the Aquarian Servo Controller on P1, 1 and 2 (per the schematics). Is 48 VDC Voltage Present? NO: Troubleshoot the input power through the Regeneration Clamp (Unit 1 A1 A5 A5). If restored, restart with Step 1. YES: Go to Step 2. 2. Step 2 (Command and Control): Check the cable connections (all three) on Port C.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Remove the Aquarian Servo Controller from the Elevation Assembly. 4. Step 5: Reinstall in reverse order of Steps 1-4. Calibration: None 2.1.5.5. Regeneration Clamp (Unit 2 A1 A5 A5) Troubleshooting: SD-135886-100 Sheet 1 of 3 EEC-135886-100 Sheet 2 of 5 Sheet 3 of 5 1. Step 1: The Regeneration Clamp will prevent power from reaching the Servo Controller and the Servo Amplifier.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 2. Step 3: Remove all cable connections. 3. Step 4: Reinstall the Regeneration Clamp in reverse order of Steps 1-3. Calibration: None DATE: 22 MARCH 2017 | VERSION: 1.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION CHAPTER 3 RADOME (UNIT 3) DATE: 22 MARCH 2017 | VERSION: 1.
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PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 3. Radome (Unit 3) Refer to Vendor Documentation in Volume 2, Section 4. DATE: 22 MARCH 2017 | VERSION: 1.
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PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION CHAPTER 4 SYSTEM LEVEL TROUBLESHOOTING PROCEDURES DATE: 22 MARCH 2017 | VERSION: 1.
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PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 4. System Troubleshooting 4.1. Control Cabinet 4.1.1. Power 1. Verify that the main power input cable is connected, and is receiving the proper voltage from your power source. 2. Verify that the “main” power breaker is in the on position (in the closed position) and the associated LED is illuminated. 3. Verify that the UPS is powered on. NOTE: On initial power up the UPS LCD will display data, but may actually be in standby mode.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 5. Verify all connections between Aquarian controller PCA, and Elmo servo amplifier are connected properly. 4.3. Communication 4.3.1. Network Communication 1. Verify that the cabinet is connected to your network via Ethernet cable. 2. Verify that you are receiving adequate service from your network or internet service provider. 3. Verify that the Ethernet hubs are receiving the proper voltage, and are powered on. 4.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION CHAPTER 5 SYSTEM LEVEL CALIBRATIONS DATE: 22 MARCH 2017 | VERSION: 1.
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PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 5. System Level Calibrations The following procedure will be used to verify that the frequency determining components of the transmitter and receiver have been verified to be operational over the frequency range specified in the requirements document. 1. Visually inspect the horizontal and vertical channel transmitter amplifier units. 2. Log the Serial number and test data results from the datasheet provided in the table below. 3.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION attenuator with a value exceeding the value recorded in column F must be placed in line with the sensor to avoid permanent damage to the sensor. The additional attenuator should also be considered and accounted for in all subsequent Peak Power calculations. 11. Connect the power sensor/detector to the forward port of the bidirectional coupler in the TX/RX cabinet. Attached the sensors detected pulse and sample pulse to the oscilloscope per Figure 18.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Equation for Duty Cycle Power Correction in dB 10 log 1 PW x PRF When using a Peak Power Meter the Duty Cycle Correction, do not apply the correction to the calculation for peak power. 16. Using the spectrum analyzer connected to the bidirectional coupler forward port (using attenuators as required to protect the test equipment), measure and if necessary set, the RF frequency.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION PW0 2 µs (standard pulse, no pulse compression applied) Test Parameter Data PW at Transmitter PRF Duty cycle correction RF frequency Power meter reading Coupler attenuation Peak RF power Peak RF power at antenna Horizontal coupler RF line loss to Horizontal Coupler (H LDR Mode) Peak RF power at antenna Vertical coupler RF line loss to Vertical Coupler Limit 2.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 5.1.4. Unambiguous Velocity and Dual PRF Mode Verification Procedure 1. Apply power to the radar system. Verify or select the following settings. • Point of Control REMOTE • Modulator Power On • Radiate Power - Off 2. Obtain control of the radar system using the EDGE host workstation in the Surveillance mode of operation. 3. Set the data range to a value of 45 kilometers. 4. Select a gate width/range resolution of 15.625 meters. 5.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 5.2. Transmitter Verification Procedures 5.2.1. Transmitter Control and Indicator Test These tests verify the operation of the transmitter-receiver controls and indicators. 1. Set point of control to REMOTE. With radar control at the operator workstation, use the mouse to verify the following functions operate correctly: • Radar Transmitter Power ON/OFF • Radiate Mode ON/OFF • Servo Power ON/OFF 2.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 5.2.3. IQ2 Signal Processor Status Tests 1. From EDGE Control Menu open Signal Processor Status Utility. 2. Use Figure 19 to Figure 22 as reference, select the corresponding TAB and verify that each parameter displayed is shown to be in a GREEN state, which indicates a Pass condition. Figure 19 UST Temperature Tab 3. All Temperature indicators are GREEN indicating a Pass condition. Pass Fail DATE: 22 MARCH 2017 | VERSION: 1.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Figure 20 UST Voltages Tab 4. All Voltage indicators are GREEN indicating a Pass condition. Pass Fail DATE: 22 MARCH 2017 | VERSION: 1.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Figure 21 DST Temperatures Tab 5. All Temperature indicators are GREEN indicating a Pass condition. Pass Fail DATE: 22 MARCH 2017 | VERSION: 1.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Figure 22 DST Voltages Tab 6. All Voltage indicators are GREEN indicating a Pass condition. Pass Fail 5.3. Antenna / Pedestal Tests The antenna tests consist of running antenna patterns, measuring the gain, beamwidth, side lobes and verifying the settings of the upper and lower limit switches. The antenna pedestal must be level before running the remaining tests. 5.3.1. Elevation Level Verification Test 1.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Summary and Setup: The electrical limit switches are safety devices installed in the elevation “antenna drive circuit” to prevent damage to the antenna. The limit switches remove drive voltage from the elevation motor prior to reaching the lower or upper mechanical limit stops. Perform a limit switch alignment prior to this test. 1. Monitor the readout of the antenna elevation position. 2.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Antenna will not move in the Azimuth Axis. 3. Place the Azimuth Safe switch to [OPERATE] position. 4. Verify the antenna resumes normal operation in the Azimuth Axis. 5. Has Azimuth Safe Switch operation been verified? 5.3.4.2.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION orientation procedure is to have the white colored blocks, the strongest returns from the sun, in the center of the Antenna Test viewing area. 8. The Sun Track process may take a considerable amount of time. The operator can observe the progress in the percent completed status bar, and also can view the time to completion in the Time: status indicator at the top of the window. 9.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 5. Depress the calibrate button. 6. If the returned value and the expected values are different use the mouse to highlight the difference in the table then depress the correct button. 7. Depress the run button once again. 8. Repeat steps 2 through 7 for the remaining pulse widths. 9. Using the calibration window, select Range from the calibration window. Enter Range 20km. Click ‘Calibrate’ to start the test. 10.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Figure 23. Typical Calibration Test Results Screenshot (LDR > 100dB) 5.4.3. Minimum Discernable Signal (MDS) Measurement and Verification Test Test Preparation 1. Use an external signal generator to insert a signal into the receiver before the LNA. 2. Put the external signal generator in pulse mode synchronizing to the radar trigger. 3.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION signal source. This signal will be injected into the IQ2 receiver using coaxial cables. The IQ2 will be configured in such a manner that the level of the injected CW signal, which is clutter, will be reduced by 40 dB. Test Preparation: 1. Using the Agilent 33250A or equivalent signal source and an IF splitter inject a CW signal at 60MHZ into both the burst input and the horizontal input of the IQ2.