® Enterprise Electronics Corporation TECHNICAL DOCUMENTATION SET OPERATIONS AND TECHNICAL MANUAL ® RANGER X5 TROUBLESHOOTING, MAINTENANCE, AND CALIBRATION DESIGNED AND MANUFACTURED FOR: MOBILE CONFIGURATIONS SECTION 2 JOB 9819 EEC • 128 SOUTH INDUSTRIAL BOULEVARD • ENTERPRISE, ALABAMA 36330 TELEPHONE (334) 347-3478 • FAX (334) 393-4556 • www.eecradar.
Official Enterprise Electronics Corporation (EEC) Indemnification Clause The technical data and information (hereinafter “technical data”) contained herein is highly confidential and proprietary in nature and is the sole and exclusive intellectual property of the Enterprise Electronics Corporation ("EEC"). Any company, organization, entity or individual who seeks to benefit from the use of this technical data (“User”) agrees to hold said information in strict confidence.
FCC Part 15.19 Warning Statement- (Required for all Part 15 devices) THIS DEVICE COMPLIES WITH PART 15 OF THE FCC RULES. OPERATION IS SUBJECT TO THE FOLLOWING TWO CONDITIONS: (1) THIS DEVICE MAY NOT CAUSE HARMFUL INTERFERENCE, AND (2) THIS DEVICE MUST ACCEPT ANY INTERFERENCE RECEIVED, INCLUDING INTERFERENCE THAT MAY CAUSE UNDESIRED OPERATION. FCC Part 15.21 Warning Statement NOTE: THE GRANTEE IS NOT RESPONSIBLE FOR ANY CHANGES OR MODIFICATIONS NOT EXPRESSLY APPROVED BY THE PARTY RESPONSIBLE FOR COMPLIANCE.
RANGER X5 TUNING PROCEDURE The power amplitude of the amplifier is completely dependent on the level of RF drive supplied to the amplifier. The RF drive is dependent on several factors. Drive amplitude is affected by the local oscillator output (which is adjustable in increments of 0.5 dBm), the 60 MHz IF output amplitude which derives from the output of the IFD, and the frequency to a lesser degree due to loss in the cabling. The system will have a minimum output of 500 Watts (56.
Revision Information REVISION DATE 1.0 15 November 2014 1.1 3 February 2015 Updated with latest procedures per ECNs 1.2 14 February 2017 Updated with latest procedures per ECNs 1.3 15 March 2017 Updated FCC radiation warning and tuning procedures 1.4 22 March 2017 Updated tuning procedures DATE: 22 MARCH 2017 | VERSION: 1.
TABLE OF CONTENTS 1. 1.1. 1.1.1. 1.1.2. 1.2. 1.2.1. 1.2.2. 1.2.3. 1.3. 1.4. 1.5. 1.6. 1.7. 1.8. 1.8.1. 1.8.2. 1.9. 1.10. 1.11. 1.11.1. 1.11.2. 1.11.3. 1.11.4. 1.11.5. 1.11.6. 1.11.7. 1.12. 1.13. 2. 2.1. 2.1.1. 2.1.1.1. 2.1.1.2. 2.1.2. 2.1.2.1. 2.1.2.1.1. 2.1.2.2. 2.1.2.3. 2.1.2.4. 2.1.2.5. 2.1.3. 2.1.3.1. 2.1.3.1.1. 2.1.3.1.2. 2.1.3.1.3. 2.1.3.1.4. 2.1.3.1.5. 2.1.3.2. 2.1.3.2.1. 2.1.3.2.2. 2.1.3.2.3. 2.1.3.2.4. 2.1.3.2.5. 2.1.3.2.6. 2.1.3.2.7. 2.1.3.3. 2.1.3.3.1. 2.1.3.3.2. 2.1.3.3.3.
2.1.3.3.4. 2.1.3.3.5. 2.1.3.3.6. 2.1.3.3.7. 2.1.3.4. 2.1.3.5. 2.1.4. 2.1.5. 2.1.5.1. 2.1.5.2. 2.1.5.3. 2.1.5.4. 2.1.5.5. 3. 4. 4.1. 4.1.1. 4.2. 4.2.1. 4.2.2. 4.3. 4.3.1. 4.3.2. 5. 5.1.1. 5.1.2. 5.1.3. 5.1.4. 5.1.5. 5.2. 5.2.1. 5.2.2. 5.2.3. 5.3. 5.3.1. 5.3.2. 5.3.3. 5.3.4. 5.3.4.1. 5.3.4.2. 5.3.5. 5.4. 5.4.1. 5.4.2. 5.4.3. 5.4.4. Temperature / Humidity Sensor (Unit 2 A1 A3 A3 A4) ................................................................. 53 Crossguide Coupler (Unit 2 A1 A3 A3 DC1) ..................
TABLE OF FIGURES Figure 1. Outdoor Control Cabinet ....................................................................................................................................... 3 Figure 2. 1.8 Meter Ranger-X5 Variant .............................................................................................................................. 4 Figure 3. Signal Processor Status Summary Tab .........................................................................................................
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PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION INTRODUCTION SYSTEM INTRODUCTION AND OVERVIEW DATE: 22 MARCH 2017 | VERSION: 1.
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PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION The Enterprise Electronics Corporation (EEC) Ranger-X5 radar system is a new generation, Xband (3 cm), Adaptive Polarization Doppler Weather Surveillance Radar that fills the gap between high-cost, high-power traditional radar systems and the passive ground-station weather sensors.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION The 1-meter variant shown in FIGURE XX is capable of supporting full operation in sustained winds up to 75 mph, and with wind gusts to 90 mph. To deliver radar and motor cooling, the system provides for water-cooling using naval shipboard cooling techniques. Figure 2. 1.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION describes the functions of EDGE. The transmitter provides a 500W peak RF power pulse (in each channel) with an adjustable pulse width from 0.2 and 100.0 microseconds (µs), providing excellent weather detection at range in all modes.
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PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION CHAPTER 1 CONTROL CABINET (UNIT 1) DATE: 22 MARCH 2017 | VERSION: 1.
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PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 1. Control Cabinet – Outdoor (Unit 1) 1.1. RCU with Serial Card (Unit 1 A1) 1.1.1. Computer System (Unit 1 A1 A1) Troubleshooting: SD-135956-100 Sheet 2 of 3 1. Is the RCU receiving power? YES: Continue to Step 2. NO: Check the input power and output power using the Schematics. 2. Is the COBRA Software loading properly? YES: Continue to Step 3. NO: Refer to Volume 5, Chapter 2, COBRA Operations. 3.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 1.2. IQ2 Digital Signal Processor (Unit 1 A2) 1.2.1. IQ2 Host Computer (Unit 1 A2 A1) Troubleshooting: SD-135956-100 Sheet 2 of 3 Maintenance: If the IQ2 Digital Signal Processor is inoperative OR the EDGE software will not load, replace the entire unit. 1. 2. 3. 4. 5. Disconnect all cables from the rear of the IQ2-DSP. Loosen the screws retaining the IQ2-DSP in the 19-inch rack. Pull the IQ2-DSP out of the 19-inch rack.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION EEC-GT1346 Figure 4. Signal Processor Status DST Voltages Tab 4. On the DST Temperature Tab, verify temperatures for the DST Processor are below 70° Celsius and LEDs are lit green. See Figure 5. 5. EEC-GT1347 Figure 5. Signal Processor Status DST Temperature Tab Calibration and Verification Tests: See Paragraph 5.2.3. DATE: 22 MARCH 2017 | VERSION: 1.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 1.2.2. IQ2 DSP PCIe Board (Unit 1 A2 A2) Part of IQ2-DSP (Unit 1 A2) 1.2.3. IQ2 Connector Panel (Unit 1 A2 A3) Part of IQ2-DSP (Unit 1 A2) 1.3. Keyboard Video Monitor (Unit 1 A3) Troubleshooting: SD-135956-100 Sheet 2 of 3 1. Is the KVM receiving power? YES: Continue to Step 2. NO: Check the input power and output power using the Schematics. a. Go to the UPS (A9) and measure power at Segment 2, Port 2. b.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Maintenance: If power or communication fail and cannot be restored, replace the unit. 1. 2. 3. 4. 5. 6. Disconnect all cables from the rear of the KVM. Unscrew and remove the screws to loosen the KVM from the 19-inch rack. Pull the KVM out on the rails. Disconnect the KVM from the rails. Reinstall the KVM in reverse order of steps 1-4. Return the KVM to the manufacturer for troubleshooting and/or repair. Calibration: None 1.4.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Figure 7. EDGE Wrokstation Maintenance: If the EDGE workstation does not perform properly or software will not load properly, replace the unit. 1. 2. 3. 4. 5. Disconnect all cables from the rear of the EDGE Workstation. Unscrew and remove the screws to loosen the EDGE Workstation from the 19-inch rack. Pull the EDGE Workstation out of the 19-inch Rack. Reinstall the EDGE Workstation in reverse order of steps 1-3.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Switch. If the problem is corrected, then there is likely a “dead Ethernet port” on the Ethernet Switch. Replace the Ethernet Switch. Maintenance: If the Ethernet Switch does not perform properly, replace the unit. 1. 2. 3. 4. Disconnect all cables from the Ethernet Switch, front and back. Unscrew and remove the screws to loosen Ethernet Switch from the 19-inch rack. Pull the Ethernet Switch out of the 19-inch Rack.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 1.7. Fiber-Optic Coupler (Unit 1 A7) Troubleshooting: SD-133116-100 Sheet 1 of 1 If the Fiber-Optic network isn’t connected, check this unit as a last resort. There are several spare ports. This is a passive device and it should not fail during the operational life of the radar system. Maintenance: None Calibration: None 1.8. Fiber Optic Media Converter Assembly (Unit 1 A8) 1.8.1.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION SD-135956-100 Sheet 2 of 3 SD-133116-100 Sheet 1 of 1 Troubleshooting: 1. Initial Testing: Using a voltmeter, measure the voltage of PS1 (Unit 1 A8 PS1) to verify proper voltage output. Check at the output of the power supply. Is it providing 24 VDC? NO: Verify AC power is present by measuring the input voltage on the input side of the Power Supply. If AC voltage is present, replace the failed Power Supply. YES: Go to Step 2. 2.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Figure 8. 24VDC Power Supply 1.9. UPS, 2000/1800 KVA (Unit 1 A9) Troubleshooting: SD-135956-100 Sheet 2 of 3 Use Vendor Documentation (See Volume 2, Section 4, Paragraph 1.9) Maintenance: Maintain the UPS per the Vendor Documentation. Calibration: None 1.10.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 1.11. DC Power Distribution Plate (Unit 1 A13) The DC Power Distribution Plate control is through the E-Stop Panel (Unit 1 A12). When any component on the DC Power Distribution Plate is not functioning (with the exception of the Lightning Protection Module), follow the troubleshooting procedures in this section. When the operator presses the E-Stop Button, the Safety Relay (K2) removes DC Power from the Contactor (K1).
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 1.11.1. Lightning Protection Module (Unit 1 A13 A1) Troubleshooting: SD-135956-100 Sheet 2 of 3 SD-134932-101 Sheet 1 of 1 If the Ranger-X5 has lost communication to the outside WAN, this unit may need to be replaced. Test this unit by bypassing the connection temporarily. Maintenance: To replace the Lightning Protection Module: 1. 2. 3. 4. Unscrew the four screws mounting the system to the DC Power Distribution Plate. Disconnect the ground wires.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 1. Disconnect the terminals / wires from the Contactor. 2. Use a slotted screwdriver to disconnect the Contactor from the DIN rail. 3. Reinstall in reverse order of Steps 1-2. Calibration: None 1.11.3. Safety Relay (Unit 1 A13 K2) Troubleshooting: SD-134932-101 Sheet 1 of 1 1. Initial Testing: The Safety Relay receives power from a 24VDC Power Supply (PS1). Is power present? NO: Go to Paragraph 1.11.4 YES: Go to Step 2 2.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION ensure the presence of AC Power. If AC voltage is present, replace the failed Power Supply. YES: End Process. Maintenance: See Paragraph 1.8.2, Maintenance. Calibration: See Paragraph 1.8.2, Calibration. 1.11.5. 48VDC Power Supply (Unit 1 A13, PS2) Troubleshooting: SD-134932-101 Sheet 1 of 1 1. Step 1: Using a voltmeter, measure the input AC Voltage on Terminal Block 1, point 6, 7, and 8.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 1. Step 1: Using a voltmeter, measure the input AC Voltage on Terminal Block 1, point 9, 10, and 11. Is AC Voltage Present? NO: Troubleshoot the input power, then return to this step. YES: Go to Step 2. 2. Step 2: Using a voltmeter, measure the input DC Voltage on Terminal Block 2, point 6 and 7. Is DC Voltage Present? NO: Replace the Power Supply. YES: Go to Paragraph 1.11.7 Maintenance: To replace the Power Supply: 1.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION See Paragraph 1.8.2, Maintenance. Calibration: None 1.12. I/O Panel Assembly (Unit 1 A14) Troubleshooting: SD-134932-101 Sheet 1 of 1 Maintenance: No Maintenance Required. Calibration: None 1.13. Control Cabinet Modification (Unit 1 MP1) No Troubleshooting, Maintenance or Calibration Required. DATE: 22 MARCH 2017 | VERSION: 1.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION CHAPTER 2 ANTENNA / PEDESTAL (UNIT 2) DATE: 22 MARCH 2017 | VERSION: 1.
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PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 2. Antenna / Pedestal (Unit 2) 2.1. Pedestal Assembly (Unit 2 A1) 2.1.1. Azimuth Assembly (Unit 2 A1 A1) 2.1.1.1. Slip Ring with Fiber Optic Rotary Joint (Unit 2 A1 A1 A1) Troubleshooting: SD-135953-100 or -101 Sheet 1 of 4 Sheet 3 of 4 SD-135887-100 Sheet 1 of 3 After troubleshooting all components between the Antenna / Pedestal and Control Cabinet that are part of the communications system, contact the manufacturer for additional assistance.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION N/A 2.1.2.1.1. Actuator Unit Troubleshooting: After troubleshooting all components leading to the actuator and determining their functionality, contact the manufacturer for additional assistance. Maintenance: NONE – Depot Level Maintenance Only Calibration: N/A 2.1.2.2.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Check the connectors, J6 and J7. Are the connectors inserted properly? NO: Reinsert and restart this step. YES: Go to Step 3. 3. Step 3 (Communication): Are the Ethernet (J3) and RS232 (J4) connectors inserted properly? NO: Reinsert and restart this step. YES: Go to Step 4. 4. Is the Ethernet Switch (Unit 2 A1 A3 A1 A5) functioning properly (See Paragraph 2.1.3.1.4) NO: Repair the Ethernet Switch per Paragraph 2.1.3.1.4) YES: End Process.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 2. Step 2: Remove the Aquarian Servo Controller per Paragraph 2.1.2.4. 3. Step 3: Remove the Elevation Assembly TOP Cover using a Philips Screwdriver (12 Screws). See Figure 9, Point 2. 4. Step 4: Disconnect all connectors to the Servo Amplifier including Power, Ethernet, and Command and Control. Refer to Volume 2, Section 1, Paragraph 2.1.2.3. for a complete description of all connectors. 5.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 3. Step 3 (Communication): Is the Ethernet connector inserted properly? NO: Reinsert and restart this step. YES: Go to Step 4. 4. Is the Ethernet Switch (Unit 2 A1 A3 A1 A5) functioning properly (See Paragraph 2.1.3.1.4) NO: Repair the Ethernet Switch per Paragraph 2.1.3.1.4) YES: End Process. Maintenance: 1. Step 1: Open the Elevation Assembly FRONT Cover using a Philips Screwdriver (12 Screws). See Figure 9, Point 1.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 1. Step 1: The Regeneration Clamp will prevent power from reaching the Servo Controller and the Servo Amplifier. Check the input Voltage (V IN + and V IN -) to ensure input power is available. If not, troubleshoot power through the Pedestal at Terminal Block 1 (TB1). Maintenance: 1. Step 1: Remove the Screws (12 Philips Screws) retaining the cover where the regeneration clamp is mounted. (See Figure 10, red circles) Figure 10.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Calibration: None 2.1.3. Payload Support Assembly (Unit 2 A1 A3) 2.1.3.1. Plenum Assembly (Unit 2 A1 A3 A1) 2.1.3.1.1. IQ2 Intermediate Frequency Digitizer Assembly (Unit 2 A1 A3 A1 A1) Troubleshooting: SD-135953-101 or -101 Sheet 1 of 4 (Power) Sheet 3 of 4 (Communication) Sheet 4 of 4 (Trigger) SD-133066-101 Sheet 1 of 1 1.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 4. Step 4 (Fiber Optic): If the Ethernet Connection is working, but digitized data is not making it from the IQ2-IFD to the IQ2-DSP via the Fiber Optic Connection, then check the Fiber Optic Cables and Connectors.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Disconnect all connectors and unplug the Ethernet cable and Fiber-Optic Cable. 2. Step 3: Loosen and remove retaining bracket in the center of the IQ2-IFD holding IQ2-IFD in place. See Figure 12 Figure 12. Plenum Assembly – IQ2-IFD Retaining Bracket 3. Step 4: Remove the IQ2-IFD from the Plenum Assembly. 4. Step 5: Reinstall in reverse order of Steps 1-4. Calibration: See Paragraph 5.4.1, 5.4.2, 5.4.3, and 5.4.4. 2.1.3.1.1.1.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 2.1.3.1.1.2. 10dB Attenuator (Unit 2 A1 A3 A1 A1 AT1, AT2) Troubleshooting: Part of the IQ2-IFD Troubleshooting Process, see Paragraph 2.1.3.1.1. Maintenance: Part of the IQ2-IFD Maintenance Process, see Paragraph 2.1.3.1.1. Calibration: Part of the IQ2-IFD Calibration Process, see Paragraph 2.1.3.1.1. 2.1.3.1.1.3.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Troubleshooting: SD-135953-100 or -101 Sheet 3 of 4 (Communication) Sheet 4 of 4 (Trigger) Troubleshoot each individual component separately. 2.1.3.1.2.1. Ethernet 16-Channel Discrete I/O Module (Unit 2 A1 A3 A1 A3 A1) Troubleshooting: SD-135964-100 Sheet 1 of 1 SD-135953-100 or 101 Sheet 3 of 4 1. Step 1 (Power): Using a voltmeter, measure the DC Voltage the Discrete I/O Module (+24VDC) at Pin 31 and Pin 32.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION Maintenance: 1. Step 1: Remove the cover from the Plenum Assembly by releasing the four quick-disconnect latches and by loosening two Retaining Screws (see Figure 11), then remove the lid. 2. Step 2: Disconnect all connectors and unplug the Ethernet cable. 3. Step 3: Loosen and remove the two (2) Philips head screws holding the retaining bracket in place. 4. Step 4: Remove the Discrete I/O Unit from the Plenum Assembly. 5.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 6.
PROTECTING PEOPLE AND ASSETS® TECHNICAL DOCUMENTATION 8. Step 5: Reinstall in reverse order of Steps 1-4. Calibration: None 2.1.3.1.3. Cold Plate, Weatherized (Unit 2 A1 A3 A1 A4) Troubleshooting: EEC-135540-101 Sheet 1 of 3 Sheet 3 of 3 SD-135953-100 or -101 Sheet 1 of 4 1. Step 1 (Power): Using a voltmeter, measure the DC Voltage at the Terminal Block (TB1) in the Plenum Assembly (Pin 7 and 8) for the Cold Plate and (Pin 9 and 10) for the Temperature Controller (Unit 2 A1 A3 A1 A6).
