Technical Information Micropilot FMR56, FMR57 Application T Level radar Level measurement in bulk solids Continuous, non-contact level measurement in powdery to granular bulk solids D R A F Features FMR56: • Attractively-priced basic device for standard process conditions, as for example in bulk cargo silos and storage tanks • PP-cladded horn antenna • Maximum measuring range: 30 m (98 ft) • Process connection: Mounting bracket or slip-on flange with variable flange seal for alignment • Temperatur
Table of contents Micropilot FMR56, FMR57 Table of contents Important document information . . . . . . . . . . . . . . . . 3 Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Document conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Process temperature range . . . . . . . . . . . . . . . . . . . . . . . . 53 Process pressure range . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Dielectric constant . . . . . . . . . . . . . . . . . . . . . . . . . .
Micropilot FMR56, FMR57 Important document information Document conventions Safety symbols Symbol Meaning DANGER DANGER! This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury. A0011189-EN WARNING! WARNING This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious CAUTION A0011191-EN NOTICE A0011192-EN or fatal injury. CAUTION! This symbol alerts you to a dangerous situation.
Micropilot FMR56, FMR57 Function and system design Measuring principle The Micropilot is a "downward-looking" measuring system, operating based on the time-of-flight method (ToF). It measures the distance from the reference point (process connection) to the product surface. Radar impulses are emitted by an antenna, reflected off the product surface and received again by the radar system.
Micropilot FMR56, FMR57 Output The Micropilot is commissioned by entering an empty distance "E" (=zero), a full distance "F" (=span) and application parameters. The application parameters are automatically adapt into the instrument to the process conditions. For models with a current output, the factory adjustment for zero point "E" and span "F" is 4 mA and 20 mA. For digital outputs and the display module, the factory adjustment for zero point "E" and span "F" is 0 % and 100 %. A linearization with max.
Micropilot FMR56, FMR57 Input Measured variable The measured variable is the distance between the reference point and the product surface. Subject to the empty distance entered "E" the level is calculated. Alternatively, the level can be converted into other variables (volume, mass) by means of linearization (32 points). Maximum measuring range Device Maximum measuring range FMR56 30 m (98 ft) FMR57 70 m (230 ft) T Measuring range Usable measuring range DK (er) A 1.6 to 1.9 B 1.9 to 2.
Micropilot FMR56, FMR57 Operating frequency K-band (~ 26 GHz) Up to 8 Micropilot transmitters can be installed in the same tank because the transmitter pulses are statistically coded. Distance Average energy density in beam direction 1 m (3.3 ft) < 64 nW/cm2 5 m (16 ft) < 2.5 nW/cm2 D R A F T Transmitting power 8 V. 1, Rev.
Micropilot FMR56, FMR57 Output Output signal HART Signal coding FSK ±0.5 mA over current signal Data transmission rate 1 200 Bit/s Galvanic isolation Yes PROFIBUS PA (in preparation) Manchester Bus Powered (MBP) Data transmission rate 31.25 kBit/s, voltage mode Galvanic isolation Yes FOUNDATION Fieldbus (in preparation) T Signal coding Manchester Bus Powered (MBP) Data transmission rate 31.
Micropilot FMR56, FMR57 Depending on the interface, failure information is displayed as follows: • Current output (for HART devices) – Failsafe mode selectable (in accordance with NAMUR Recommendation NE 43): Minimum alarm: 3.6 mA Maximum alarm (= factory setting): 22 mA – Failsafe mode with user-selectable value: 3.59 to 22.
Micropilot FMR56, FMR57 Output values Analog Input: • Level linearized • Distance • Terminal voltage • Electronic temperature • Absolute echo amplitude • Relative echo amplitude Digital Input: • Extended diagnostic blocks • Status output PFS Block Input values Analog Output: • Analog value from PLC (for sensor block external pressure and temperature) • Analog value from PLC to be indicated on the display • Identification & Maintenance Einfachste Geräteidentifizierung seitens des Leitsystems und des Typ
Micropilot FMR56, FMR57 Permanent entries 1 Client VCRs 0 Server VCRs 10 Source VCRs 43 Sink VCRs 0 Subscriber VCRs 43 Publisher VCRs 43 Slot time 4 Min. inter PDU delay 8 Max.
Micropilot FMR56, FMR57 PID Block Number of permanent blocks Number of instantiable blocks Execution time Functionality The PID block serves as proportional1 integralderivative controller and is used almost universally to do closed-loopcontrol in the field including cascade and feedforward. 1 25 ms standard Arithmetic Block This block is designed to permit simple 1 use of popular measurement math functions. The user does not have to know how to write equations.
Micropilot FMR56, FMR57 Power supply Terminal assignment 2-wire: 4-20mA HART 9 8 2- w 4-2 ire le 0 v A 0m ope A n + 5 6 1 - 2 mm 4 10 2 T 1 Sp a 711 re pa 08x rt xx 4... HA 20mA RT el 4-2 HA mA [21 RT ] + + – – F 4...20 mA 3 B 7 1 2 4 1-c 5 han A [16 + + – – ] nel ove + 1 4-2 2 rvo 0m A ltag ep rote ctio n 711 286 17 4...
Micropilot FMR56, FMR57 2-wire: 4-20mA HART, switch output 10 9 8 2- w 4-2 ire 0 HA mA [02 RT /03 ] PF S ope 7 + 1 2 T + + – 2 3 1 4...20 mA 4 5 B 3+ + 3 4-2 4 F 11 0m 4- 6 10 4- ³250W Sp a 711 re pa 08x rt xx mm ++ 31 -42 3+ n 4... HA 20 mA RT A 2-c han [17 nel ] A/ ove rvo + 1 4-2 2 FIE 0mA LD / BU ep S ro ltag tec t 711 A – å4 19 2 3 4...
Micropilot FMR56, FMR57 2-wire: 4-20mA HART, 4-20mA 14 13 12 2- w 4-2 ire le 0 v 0m A n 10 + + 1 + 1 2 mm 11 Sp a 711 re pa 08x rt xx 4 ... HA 20mA RT ope 4 ... + 3 4 el 4-2 A A 20m HA mA [04 RT /05 ] – T 4...20 mA 8 9 + + 2 – 4...20 mA 7 B + + 1 4 F 5 6 3 – + 3 4-2 4 - 4...20 mA 8 10 2 A/ han + + – + 1 - 0m 2-c A 9 [17 ] nel 2 4FIE 20mA ove rvo LD / ltag B U ep S ro tec tion 711 28 6 19 - 4...
Micropilot FMR56, FMR57 4-wire: 4-20mA HART (10.4 to 48 VDC) 13 12 11 Sp a 711 re pa 08x rt xx + 3 4 mm 9 n 8 + ³250W 1 2 3 4...20 mA 4 T 10 10 L+ 1 L2 ope 4... HA 20 mA RT 4... 48 V 10. A = 2- w 4-2 ire 0 HA mA [08 RT ] 7 6 5 Evaluation unit, e.g.
Micropilot FMR56, FMR57 4-wire: 4-20mA HART (90 to 253 VAC) 13 12 11 Sp a 711 re pa 08x rt xx + 3 4 mm 9 n 8 10 10 L 1 N 2 ope 4... HA 20 mA RT 3V 9 0. ..25 A ~ 2- w 4-2 ire 0 HA mA [09 RT ] 4...20 mA ³250W 1 2 3 T + 7 6 4 5 å7 A Evaluation unit, e.g.
Micropilot FMR56, FMR57 PROFIBUS PA / FOUNDATION Fieldbus (in preparation) 5 4 2- 2 Sp a 7110 re pa 0283x4 rt x5x7 PIAE F /LFDF B ++ 31 -42 3+ en + 1 2- 10 4- mm A US F4IEwire -20L lev el mD ABU FA P IE/F S F B PFS [2 06 / L D U 07 ] 2 S op 3 T 1 B 6 + 3 4 F 3+ 4-2 0m 41 2-c han [17 nel ] A/ ove F + 1 4-2 2 0m IEL A rvo DB / ltag US ep rote ctio n å8 286 19 A0011341 Terminal assignment PROFIBUS PA / FOUNDATION Fieldbus Without integrated overvoltage protection With in
Micropilot FMR56, FMR57 Connection examples for the switch output For HART devices, the switch output is available as an option. See product structure, feature 20: "Power Supply, Output", option B: "2-wire; 4-20mA HART, switch output" Devices with PROFIBUS PA and FOUNDATION Fieldbus always have a switch output.
Micropilot FMR56, FMR57 Device plug connectors For the versions with fieldbus plug connector (M12 or 7/8"), the signal line can be connected without opening the housing. Pin assignment of the M12 plug connector 4 1 3 + 2 – nc Pin Meaning 1 Signal + 2 not connected 3 Signal - 4 Ground A0011175 2 3 4 1 Signal - 2 Signal + 3 Screen 4 Not connected D R A A0011176 Meaning F 1 Pin T Pin assignment of the 7/8" plug connector Endress+Hauser V. 1, Rev.
Micropilot FMR56, FMR57 Supply voltage An external power supply is required. Various supply units can be ordered from Endress+Hauser: see "Accessories" section (® ä 83) 2-wire, 4-20mA HART, passive "Power Supply, Output" 1) "Approval" 2) Terminal voltage U at the device A: 2-wire; 4-20mA HART • • • • 10.4 to 35 V 3) Non-Ex Ex nA Ex ic CSA GP Maximum load R, depending on the supply voltage U0 at the supply unit R [?] 500 0 10 10.
Micropilot FMR56, FMR57 "Power Supply, Output" 1) "Approval" 2) Terminal voltage U at the device Maximum load R, depending on the supply voltage U0 at the supply unit 12 to 30 V 3) C: 2-wire; 4-20mA HART, 4-20mA any R [?] 500 0 10 20 12 30 U0 [V] 23 A0017055 Feature 020 of the product structure Feature 010 of the product structure For ambient temperatures Ta £ -30 °C (-22 °F) a minimum voltage of 16 V is required for the satrtup of the device at the MIN error current (3.6 mA).
Micropilot FMR56, FMR57 4-wire, 4-20mA HART, active "Power supply; Output" 1) Terminal voltage Maximum load Rmax K: 4-wire 90-253VAC; 4-20mA HART 90 to 253 VAC (50 to 60 Hz), overvoltage category II 500 Ω L: 4-wire 10,4-48VDC; 4-20mA HART 10.
Micropilot FMR56, FMR57 FOUNDATION Fieldbus (in preparation) Device basic current 14 mA Error current FDE (Fault Disconnection Electronic) 0 mA Ui 17.5 V Ii 550 mA Pi 5.5 W Ci 5 nF Li 10 mH T FISCO (in preparation) Power supply failure • Configuration is retained in the HistoROM (EEPROM). • Error messages (incl. value of operated hours counter) are stored. Potential equalization No special measures for potential equalization are required.
Micropilot FMR56, FMR57 Overvoltage protection If the measuring device is used for level measurement in flammable liquids which requires the use of overvoltage protection according to DIN EN 60079-14, standard for test procedures 60060-1 (10 kA, pulse 8/20 ms), overvoltage protection has to be ensured by an integrated or external overvoltage protection module.
Micropilot FMR56, FMR57 Performance characteristics Reference operating conditions • • • • • Maximum measured error Typical data under reference operating conditions: DIN EN 61298-2, percentage values in relation to the span. Temperature = +24 °C (+75 °F) ±5 °C (±9 °F) Pressure = 960 mbar abs. (14 psia) ±100 mbar (±1.
Micropilot FMR56, FMR57 Reaction time Tank height Sampling rate Step response time < 10 m (33 ft) ³ 3.6 s–1 < 0.8 s < 70 m (230 ft) ³ 2.2 s–1 <1s The measurements are carried out in accordance with EN 61298-3 • Digital (HART, PROFIBUS PA): average TK = 5 mm/10 K; maximum 15 mm • Analog (current output): – zero point (4 mA): average TK = 0.02 %/10 K – span (20 mA): average TK = 0.05 %/10 K D R A F T Influence of ambient temperature The reaction time can be parametrized.
Micropilot FMR56, FMR57 Installation Installation conditions Mounting position 1 2 • Recommended distance A from wall to outer edge of nozzle: ~ 1/6 of vessel diameter. Nevertheless the device should not be installed closer than 20 cm (7.87 in) to the vessel wall. If the wall of the vessel is not smooth (corrugated metal, welding seams, irregularities etc.) the distance from the wall should be kept as large as possible.
Micropilot FMR56, FMR57 Vessel installations Avoid any installations (limit switches, temperature sensors, braces etc.) inside the signal beam. Take into account the beam angle (® ä 34): b F T a D R A A0018946 30 V. 1, Rev.
Micropilot FMR56, FMR57 Reduction of interference echoes Metallic screens mounted at a slope spread the radar signal and can, therefore, reduce interference echoes. b F T a A A0016889 Measurement in a plastic vessel D R If the outer wall of the vessel is made of a non-conductive material (e.g. GRP), microwaves can also be reflected off interfering installations outside the signal beam (e.g. metallic pipes (1), ladders (2), grates (3), ...).
Micropilot FMR56, FMR57 2 3 A0017125 D R A F T 1 32 V. 1, Rev.
Micropilot FMR56, FMR57 Optimization options D R A F T • Antenna size The bigger the antenna, the smaller the beam angle a and the fewer interference echoes (® ä 34). • Mapping The measurement can be optimized by means of electronic suppression of interference echoes. • Antenna alignment Take into account the marker on the flange or threaded connection (® ä 39). • Metallic screens mounted at a slope (3) They spread the radar signals and can, therefore, reduce interference echoes.
Micropilot FMR56, FMR57 Beam angle D a W = 2 . D . tan _ 2 a å 12 T W A0016891 Relationship between beam angle a, distance D and beamwidth diameter W F The beam angle is defined as the angle a where the energy density of the radar waves reaches half the value of the maximum energy density (3-dB-width). Microwaves are also emitted outside the signal beam and can be reflected off interfering installations.
Micropilot FMR56, FMR57 FMR57 - Parabolic antenna Antenna size 200 mm (8 in) 250 mm (10 in) Beam angle a 4° 3,5° Measuring distance (D) Beamwidth diameter W 0.35 m (1.1 ft) 0.30 m (1 ft) 10 m (33 ft) 0.70 m (2.3 ft) 0.61 m (2 ft) 15 m (49 ft) 1.05 m (3.4 ft) 0.92 m (3 ft) 20 m (66 ft) 1.40 m (4.6 ft) 1.22 m (4 ft) 30 m (98 ft) 2.10 m (6.9 ft) 1.83 m (6 ft) 40 m (131 ft) 2.79 m (9.2 ft) 2.44 m (8 ft) 50 m (164 ft) 3.50 m (11 ft) 3.06 m (10 ft) T 5 m (16 ft) 60 m (197 ft) 3.
Micropilot FMR56, FMR57 T • The measuring range begins, where the beam hits the bottom. Particularly with conical outlets the level cannot be detected below this point. The maximum measuring range can be increased in such applications by using an alignment device (® ä 44). • In case of media with a low dielectric constant (er = 1.5 to 2.5) 2), the bottom can be visible through the medium at low levels.
Micropilot FMR56, FMR57 Installation in vessel (free space) Horn antenna with slip-on flange (FMR56) Alignment When using the Micropilot with a slip-on flange in explosion-hazardous areas, strictly observe all specifications in the relevant Safety Instructions (XA). 90 ° 90 ° T • Align the antenna vertically to the product surface. Optionally, a variable flange seal, which is available as an accessory, can be used for alignment (see Technical Information BA01048F, chapter "Accessories").
Micropilot FMR56, FMR57 å 14 T Horn antenna with mounting bracket (FMR56) A0016865 Installation of the horn antenna with mounting bracket (FMR50/FMR56) F Align the antenna vertically to the product surface using the mounting bracket. D R A NOTICE The mounting bracket has no conductive connection to the transmitter housing. Danger of electrostatic charge ► Connect the mounting bracket to the local potential equalization system. 38 V. 1, Rev.
Micropilot FMR56, FMR57 Horn antenna (FMR57) Alignment 90 ° 90 ° T • Ideally, the horn antenna should be installed vertically. To avoid interference reflections or for optimum alignment within the vessel, the Micropilot with optional alignment device can be inclined by 15° in all directions (® ä 45). • A marking at the boss enables axial alignment of the antenna. This marking must be aligned towards the tank wall.
Micropilot FMR56, FMR57 Threaded connection D R A F T • Tighten with the hexagonal nut only. • Tool : Hexagonal wrench 60 mm • Maximum permissible torque: 60 Nm (44 lbf ft) 40 V. 1, Rev.
Micropilot FMR56, FMR57 Parabolic antenna (FMR57) Alignment Ideally, the parabolic antenna should be installed vertically. To avoid interference reflections or for optimum alignment within the vessel, the Micropilot with optional alignment device can be swiveled by 15° in all directions (® ä 44). Nozzle mounting T • Ideally, the parabolic antenna should protrude from the nozzle (1).
Micropilot FMR56, FMR57 Examples for installation with small flange If the flange is smaller than the parabolic reflector, the device can be mounted in one of the following ways: • Standard installation (® ä 42) • Dismantling the parabolic reflector (® ä 42) • Installation with hinged flange (® ä 43) T Standard installation F H 1 øD Nozzle Antenna size 200 mm (8 in) 250 mm (10 in) ÆD H 1) 173 mm (6.81 in) < 50 mm (1.96 in) 236 mm (9.29 in) < 50 mm (1.
Micropilot FMR56, FMR57 1 2 Parabolic reflector 4 bolts F T 1 2 A0018877 A Installation with hinged flange D R At hinged flanges, the length of the antenna must be taken into account. A0018878 Endress+Hauser V. 1, Rev.
Micropilot FMR56, FMR57 Alignment device for FMR57 Using the alignment device it is possible to tilt the antenna axis by up to 15° in all directions. The alignment device is used for the optimum alignment of the radar beam with the bulk solids surface. T Product structure: Feature 100 "Process connection", options XCJ, XEJ, XFJ ±15° ±15° A0016931 F Micropilot FMR57 with alignment device D R A å 17 44 V. 1, Rev.
Micropilot FMR56, FMR57 Integrated air purge connection for FMR57 In extremely dusty applications, the integrated air purge connection can prevent clogging of the antenna. Pulsed operation is recommended. å 18 A0016932 Air purge connection NPT¼ or G¼ F 1 Micropilot FMR57 with air purge connection T 1 Torque for air purge connection: 6 Nm (4.4 lbf ft) • Pulsed operation max.
Micropilot FMR56, FMR57 Vessels with heat insulation 1 2 A0019142 D R A F T If process temperatures are high, the device must be included in normal tank insulation to prevent the electronics heating up as a result of heat radiation or convection. The insulation may not exceed beyond the neck of the housing. 46 V. 1, Rev.
Micropilot FMR56, FMR57 Environment Ambient temperature range Measuring device –40 to +80 °C (–40 to +176 °F); –50 °C (–58 °F) with manufacturer declaration on request Local display –20 to +70 °C (–4 to +158 °F), the readability of the display may be impaired at temperatures outside the temperature range. When operating the device in the open with strong sunlight: • Mount the device in a shady position. • Avoid direct sunlight, especially in warmer regions.
Micropilot FMR56, FMR57 FMR56 Housing: GT20 (Alu, coated) Temperature unit: °C (°F) P1 Ta P2 P3 Tp P4 P5 A0019351 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta A -40 (-40) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) -40 (-40) -40 (-40) -40 (-40) - - B Switch output not used -40 (-40) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) 80 (176) -40 (-40) -40 (-40) -40 (-40) - - B Switch output used -40 (-40) 77 (171) 77 (171) 77 (171) 80 (176) 7
Micropilot FMR56, FMR57 FMR57 Seal: Viton GLT Housing: GT19 (Plastics PBT) Temperature unit: °C (°F) P1 Ta P2 P3 Tp P4 P5 A0019351 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta A -40 (-40) 80 (176) 80 (176) 80 (176) 200 (392) 53 (127) 200 (392) -40 (-40) -40 (-40) -40 (-40) - - B Switch output not used -40 (-40) 76 (169) 76 (169) 76 (169) 200 (392) 53 (127) 200 (392) -40 (-40) -40 (-40) -40 (-40) - - B Switch output used -40 (-40) 60 (140) 60 (140)
Micropilot FMR56, FMR57 FMR57 Seal: Graphite Housing: GT18 (316 L) Temperature unit: °C (°F) P1 Ta P2 P3 Tp P4 P5 A0019351 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta A -40 (-40) 81 (178) 81 (178) 81 (178) 400 (752) 51 (124) 400 (752) -40 (-40) -40 (-40) -40 (-40) - - B Switch output not used -40 (-40) 82 (180) 82 (180) 82 (180) 400 (752) 51 (124) 400 (752) -40 (-40) -40 (-40) -40 (-40) - - B Switch output used -40 (-40) 77 (171) 77 (171) 77 (171)
Micropilot FMR56, FMR57 FMR57 Seal: Graphite Housing: GT20 (Alu, coated) Temperature unit: °C (°F) P1 Ta P2 P3 Tp P4 P5 A0019351 P1 P2 P3 P4 P5 P6 Ta Tp Ta Tp Ta Tp Ta Tp Ta Tp Ta A -40 (-40) 81 (178) 81 (178) 81 (178) 400 (752) 58 (136) 400 (752) -40 (-40) -40 (-40) -40 (-40) - - B Switch output not used -40 (-40) 82 (180) 82 (180) 82 (180) 400 (752) 59 (138) 400 (752) -40 (-40) -40 (-40) -40 (-40) - - B Switch output used -40 (-40) 77 (171) 77 (171) 77
Micropilot FMR56, FMR57 Air purge connection in preparation Electromagnetic compatibility (EMC) Electromagnetic compatibility to all relevant requirements of the EN 61326- series and NAMUR recommendation EMC (NE21). For details see declaration of conformity. 4). If only the analogue signal is used, unshielded interconnection lines are sufficient for the installation. In case of using the digital signal (HART/ PA/ FF) use shielded interconnection lines.
Micropilot FMR56, FMR57 Process Process temperature range Seal Process temperature range FMR56 - –40 to +80 °C (–40 to +176 °F) FMR57 Viton GLT –40 to +200 °C (–40 to +392 °F) Graphite –40 to +400 °C (–40 to +752 °F) Sensor Process pressure range FMR56 prel = –1 to 3 bar (–14.5 to 43.5 psi) pabs < 4 bar (58 psi) FMR57 prel = –1 to 16 bar (–14.5 to 232 psi) T Process pressure range Sensor This range may be reduced by the selected process connection.
Micropilot FMR56, FMR57 Mechanical construction Dimensions Dimensions of the electronics housing R100 98 (3.86)* 90 (3.54) Housing GT18 (316L); Dimensions in mm (in) 144 (5.67) 141.9 (5.59) ø108.5 (ø4.27) T ø10 å 19 115.25 (4.54) 3.5 (ø4 .07 ) 78 (3.07) A0011666 F *This measure is valid for devices with integrated overvoltage protection. R100 99.5 (3.92)* 90 (3.54) å 20 163 (6.42) 134.5 (5.3) R ø106 (ø4.17) ø10 A 6 (ø 4.1 7) 78 (3.
Micropilot FMR56, FMR57 Dimensions FMR56 (process connection/antenna) b a A R øc ød A R Horn DN80 (3")/DN100 (4") standard version Reference point of the measurement T mm (in) DN80 DN100 a 137.9 mm (5.43 in) 150.5 mm (5.93 in) b 15 mm (0.59 in) 20 mm (0.79 in) ⌀c 107 mm (4.21 in) ⌀d 115 mm (4.53 in) F Dimension A0017747 127 mm (5 in) D R A 135 mm (5.31 in) Endress+Hauser V. 1, Rev.
Micropilot FMR56, FMR57 B øi øj f n g g A g øh øk p øi øj e øa øb øc 20 (0.79) 18.5 (0.73) R ød T 148 (5.83) C 8x 24(0.94) F øh 35.5 (1.4) 20 (0.79) R ø240.7 (9.
Micropilot FMR56, FMR57 B 162.5 (6.4) A 205 (8.07) mm (in) Mounting bracket with alignment for roof mounting Mounting bracket with alignment for wall mounting D R A F A B T A0017746 Endress+Hauser V. 1, Rev.
Micropilot FMR56, FMR57 Dimensions FMR57 (process connection/antenna) C D b 111 (4.37) 8(0.31) B 111(4.37) A L2 23(0.31) 43 (1.69) L ø40 (1.57) L L2 R ø40 (1.57) ød øD G b L1 L1 L2 F 8(0.31) 111 (4.37) L2 R 111 (4.37) F E T ød øD øD A øF øD øF øD øD ød 50 (1.97) 201 (7.91) 8(0.31) 207 (7.91) ø40 (1.57) ø40 (1.57) L L ø40 (1.57) L D 50 (197) R K J b 50 (1.97) R 8(0.31) 201 (7.91) I 43 (1.69) 23(0.
Micropilot FMR56, FMR57 J K R Horn antenna, high temperature version with UNI flange Horn antenna, high temperature version with threaded connection Reference point of the measurement Horn antenna Dimension 80 mm (3") 100 mm (4") L 211 mm (8.37 in) 430 mm (16.9 in) ⌀d ⌀75 mm (2.95 in) ⌀95 mm (3.74 in) Parabolic antenna 200 mm (8") 250 mm (10") L1 60.6 mm (2.39 in) 88.4 mm (3.48 in) ⌀F ⌀173 mm (6.81 in) ⌀236 mm (9.29 in) L2 50 mm (1.97 in) T Dimension 37 mm (1.
Micropilot FMR56, FMR57 Endress+Hauser UNI flange 2 4x90° ø26 (1.02) ø19 (0.75) 6x 60 ° ° A ° 90 4x 90 4x 1 A ø26 (1.02) A A T ø23 (0.91) ø175 (6.89) ø185.5 (7.3) ø225 (8.86) ø294.5 (11.6) ø340 (13.4) ° F ø80.3(3.16) 6x A-A 60 8 (0.31) 3 ø29 (1.14) A A A R mm(in) ø358 (14.1) ø405 (15.9) A0018947 Flange Suitable for Material 1: UNI flange DN100 • 4" 150lbs • DN100 PN16 • 10K 100 316L (1.4404) 2: UNI- flange DN200 • 8" 150lbs • DN200 PN16 • 10K 200 316L (1.
Micropilot FMR56, FMR57 Alignment device with Endress+Hauser UNI flange A A ø85(3.35) 8 (0.31) T A-A 1 F 2 ±15° mm(in) A0018948 Viton seal Endress+Hauser UNI flange DN100/200/250 Clamping screw 3 x M8, shifty at 120° A 1 2 3 40 (1.57) 3 For the high temperature version of the FMR57 (sales option 090: "Seal", option D4 "Graphite, -40...400°C /-40...752°F"), there is no Viton seal (1) at the alignment device. Weight Housing Weight R Part Housing GT18 - stainless steel approx. 4.5 kg (9.
Micropilot FMR56, FMR57 Materials Housing 2.1 2.2 1 3 8 9 7 6 T 4 5 A0013788 Housing GT18 - stainless steel, corrosion-resistant 1 No. Part: material Housing: 316L (CF-3M, 1.4404) 2.1 Cover of the electronics compartment • Cover: 316L (CF-3M, 1.4404) • Window: glass • Cover seal: EPDM 6 Dummy plug: 316L (1.4404) 7 Pressure relief stopper: 316L (1.4404) Cover lock • Screw: A4 • Clamp: 316L (1.4404) 8 Ground terminal • Screw: A4 • Spring washer: A4 • Clamp: 316L (1.
Micropilot FMR56, FMR57 Housing GT20 - die-cast aluminum, powder-coated, seawater-resistant 1 No. Part: material Housing: AlSi10Mg(<0.1% Cu) Coating: polyester 5 Cable entry • Sealing: EMPB • Cable gland: polyamide (PA), nickel-plated brass (CuZn) • Adapter: 316L (1.4435) 6 Dummy plug: nickel-plated brass (CuZn) 7 Pressure relief stopper: nickel-plated brass (CuZn) Ground terminal • Screw: A2 • Spring washer: A2 • Clamp: 304 (1.4301) • Holder: 304 (1.4301) 2.
Micropilot FMR56, FMR57 FMR57 B A C D E 2 5 3 4 4 3 7 7 7 6 6 6 8 8 9 G I 1 4 J 1 F 1 H 2 T 2 F 5 4 7 7 7 6 6 6 8 8 8 4 A 3 A0018958 A B C D E F G H I J D R Horn standard version with alignment device and UNI flange Horn standard version with UNI flange Horn standard version with standard flange Horn standard version with screw-in adapter Parabolid version with alignment device and UNI flange Parabolid version with UNI flange Horn high temperature version
Micropilot FMR56, FMR57 Part Material 3 Flange 316L (1.4404) Ball 316L (1.4404) Screws A2 Spring-lock washer 1.4310 Clamping flange 316L (1.4404) Adapter 316L (1.4404) Seal (except for version "G") FKM Flange 316L (1.4404/1.4435) Adapter 316L (1.4404) 5 Process connection 316L (1.4404) 6 Process separating parts 316L (1.4404) Adapter Horn/Parabolic 316L (1.4404) 7 Tube 316L (1.4404) 8 Horn 316L (1.
Micropilot FMR56, FMR57 Weather protection cover Nr. Part: material Nr. Part: material 3.1 Washer: A2 6 D R A F T 3.2 Tightening screw: 304 (1.4301) Ground terminal • Screw: A4 • Spring washer: A4 • Clamp: 316L (1.4404) • Holder: 316L (1.4404) 66 V. 1, Rev.
Micropilot FMR56, FMR57 Operability Operating concept Operator-oriented menu structure for user-specific tasks • Commissioning • Operation • Diagnostics • Expert level Quick and safe commissioning • Guided menus ("Make-it-run" wizards) for applications • Menu guidance with brief explanations of the individual parameter functions Reliable operation • Local operation in different languages (see product structure, feature "Additional Operation Language") • Standardized operation at the device and in the oper
Micropilot FMR56, FMR57 Operation with remote display and operating module FHX50 3 2 1 A0013137 å 22 1 2 3 Housing of the remote display and operating module FHX50 Display and operating module SD02, push buttons; cover must be removed Display and operating module SD03, optical keys; can be operated through the glass of the cover (in preparation) Via HART protocol T Remote operation FHX50 operating options F 9 6 1 å 23 4 5 7 A0013764 Options for remote operation via HART protocol PLC (progr
Micropilot FMR56, FMR57 Via PROFIBUS PA protocol (in preparation) 2 3 1 PROFIBUS DP ENDRESS + HAUSER PROFIBUS PA T 4 T 4 5 4 A0015775 F Segment coupler Computer with Profiboard/Proficard and operating tool (e.g. FieldCare) PLC (Progrommable Logic Controller) Transmitter Additional functions (valves etc.) D R A 1 2 3 4 5 Endress+Hauser V. 1, Rev.
Micropilot FMR56, FMR57 Via FOUNDATION Fieldbus (in preparation) BT FF-HSE T IN 1 FF-H1 BT PS LD 2 SB 4 3 BT ENDRESS + HAUSER F % PS 1 2 å 24 + E BT A0017188 FOUNDATION Fieldbus system architecture with associated components Industrial network High Speed Ethernet R IN FFHSE FFH1 LD PS SB BT 1 2 3 4 A FF-H1 – FOUNDATION Fieldbus-H1 D Linking Device FF-HSE/FF-H1 Bus Power Supply Safety Barrier Bus Terminator FFblue Bluetooth modem Field Xpert SFX100 FieldCare NI-FF interface c
Micropilot FMR56, FMR57 Via service interface (CDI) 3 – + T E 2 1 A0014019 F Service interface (CDI) of the measuring device (= Endress+Hauser Common Data Interface) Commubox FXA291 Computer with "FieldCare" operating tool D R A 1 2 3 Endress+Hauser V. 1, Rev.
Micropilot FMR56, FMR57 System integration via Fieldgate Vendor Managed Inventory By using Fieldgates to interrogate tank or silo levels remotely, suppliers of raw materials can provide their regular customers with information about the current supplies at any time and, for example, account for them in their own production planning. For their part, the Fieldgates monitor the configured level limits and, if required, automatically activate the next supply.
Micropilot FMR56, FMR57 Certificates and approvals CE mark The measuring system meets the legal requirements of the applicable EC guidelines. These are listed in the corresponding EC Declaration of Conformity together with the standards applied. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark. C-Tick symbol The measuring system meets the EMC requirements of the "Australian Communications and Media Authority (ACMA)".
Micropilot FMR56, FMR57 distance of 4 to 40 km from the stations mentioned, the maximum mounting height is restricted to 15 m (49 ft).
Micropilot FMR56, FMR57 in preparation Track record FMR5x is the upgrade model of the corresponding FMR2xx series. Other standards and guidelines • EN 60529 Degrees of protection by housing (IP code) • EN 61010-1 Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures. • IEC/EN 61326 "Emission in accordance with Class A requirements".
Micropilot FMR56, FMR57 Ordering information Ordering information Detailed ordering information is available from the following sources: • In the Product Configurator on the Endress+Hauser website: www.endress.com ® Select country ® Instruments ® Select device ® Product page function: Configure this product • From your Endress+Hauser Sales Center: www.endress.
Micropilot FMR56, FMR57 If the option IJ "Customized parametrization HART", IK "Customized parametrization PA" or IL "Customized parametrization FF" has been selected in feature 570 "Service", customer specific presettings can be selected for the following parameters: Communication Selection list / range of values Setup ® Distance unit • HART • PA • FF • in • mm Setup ® Empty calibration • HART • PA • FF 0 to 70 m (0 to 230 ft) Setup ® Full calibration • HART • PA • FF 0 to 70 m (0 to 230 ft) Se
Micropilot FMR56, FMR57 Accessories Device-specific accessories Accessory Description T 222 (8.74) Weather protection cover mm (in) F A0015466 273.8 (10.8) 164 (6.46) 298.5 (11.8) 255.1 (10) 155 A (6.1 ° 65 ) a 35° 55° b mm (in) A0015472 37.8 mm (1.49 in) 54 mm (2.13 in) R a b D The weather protection cover can be ordered together with the device (product structure, feature 620 "Accessory Enclosed", option PB "Weather Protection Cover").
Micropilot FMR56, FMR57 Accessory Description 4° Variable flange seal for FMR50/FMR56 ød øD 1 h 2 T UNI slip-on flange Variable flange seal Nozzle F 1 2 3 3 hmin hmax ±8° A0018871 The material and process conditions of the adjustable flange seal must fit the process properties (temperature, pressure, resistance).
Micropilot FMR56, FMR57 Accessory Description Mounting bracket for wall or ceiling mounting of FMR50/FMR56 B 162.5 (6.4) A 205 (8.07) å 26 Mounting at ceiling Mounting at wall Material – Mounting bracket: 304 (1.
Micropilot FMR56, FMR57 Accessory Description ø96 (3.78) ød Horn protection for 80 mm (3 in) horn antenna 237 (9.33) ³ DN100 mm (in) A0019143 Danger of explosion Avoid electrostatic charging of the horn protection. Accessory Description A ød F Horn protection for 100 mm (4 in) horn antenna T For details please refer to the Mounting Instructions SD01084F. ø116 (4.57) R ³ DN150 450 (17.72) mm (in) A0019144 D For details please refer to the Mounting Instructions SD01084F.
Micropilot FMR56, FMR57 Accessory Description HART Loop Converter HMX50 Evaluates the dynamic HART variables and converts them to analog current signals or limit values. For details refer to Technical Information TI00429F and Operating Instructions BA00371F Accessory Description WirelessHART Adapter SWA70 Connects field devices to a WirelessHART network. The WirelessHART adapter can be mounted directly at a HART device and is easly integrated into an existing HART network.
Micropilot FMR56, FMR57 System components Accessory Description Graphic Data Manager Memograph M The graphic data manager Memograph M provides information on all the relevant process variables. Measured values are recorded correctly, limit values are monitored and measuring points analyzed. The data are stored in the 256 MB internal memory and also on an SD card or USB stick.
Micropilot FMR56, FMR57 Documentation The following document types are available: • On the CD supplied with the device • In the Download Area of the Endress+Hauser Internet site: www.endress.
Micropilot FMR56, FMR57 Available for Safety Instructions HART Safety Instructions PROFIBUS FOUNDATION Fieldbus B3 ATEX: II 1/2 G Ex d [ia] IIC T6-T1 Ga/Gb ATEX: II 1/2 D Ex ta IIIC Txx°C Da/Db • FMR56 • FMR57 XA00684F XA00692F IA IECEx: Ex ia IIC T6-T1 Ga • FMR56 • FMR57 XA00677F XA00685F IB IECEx: Ex ia IIC T6-T1 Ga/Gb • FMR56 • FMR57 XA00677F XA00685F IC IECEx: Ex d [ia] IIC T6-T1 Ga/Gb • FMR56 • FMR57 XA00680F XA00688F ID IECEx: Ex ic [ia Ga] IIC T6-T1 Ga/Gb/Gc FMR57 XA00678F
Micropilot FMR56, FMR57 Registered trademarks HARTÒ Registered trademark of the HART Communication Foundation, Austin, USA PROFIBUSÒ Registered trademark of the PROFIBUS User Organization, Karlsruhe, Germany FOUNDATIONTM Fieldbus Registered trademark of the Fieldbus Foundation, Austin, Texas, USA KALREZÒ, VITONÒ Registered trademark of DuPont Performance Elastomers L.L.C., Wilmington, USA TEFLONÒ Registered trademark of E.I. DuPont de Nemours & Co.
D R A F T
T F A R D Instruments International Endress+Hauser Instruments International AG Kaegenstrasse 2 4153 Reinach Switzerland Tel.+41 61 715 81 00 Fax+41 61 715 25 00 www.endress.com info@ii.endress.com TI01042F/00/EN/01.
