DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT unbekannt unbekannt Products Solutions Services Technical Information Micropilot FMR50 Free space radar Level measurement in liquids Application • • • • • • • • Continuous, non-contact level measurement of liquids, pastes and slurries Encapsulated PVDF or PP cladded horn antenna Maximum measuring range: 40 m (131 ft) Process temperature: –40 to +130 °C (–40 to +266 °F) Process pressure: –1 to +3 bar (–14.5 to +43.
Table of contents Wichtige Hinweise zum Dokument . . . . . . . . . . . . . . 4 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . 6 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Function and system design . . . . . . . . . . . . . . . . . . . 8 Cleaning the antenna . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Electromagnetic compatibility (EMC) . . . . . . . . . .
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Heartbeat Verification . . . . . . . . . . . . . . . . . . . . . . . . . Heartbeat Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . 84 85 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Device-specific accessories . . . . . . . . . . . . . . . . . . . . . . Communication-specific accessories . . . . . . . . . . . . . . . . Service-specific accessories . . . . . . . . . . . . . . . . . .
Wichtige Hinweise zum Dokument Symbols Safety symbols Symbol Meaning DANGER! This symbol alerts you to a dangerous situation. Failure to avoid this situation will result in serious or fatal injury. WARNING! This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in serious or fatal injury. CAUTION! This symbol alerts you to a dangerous situation. Failure to avoid this situation can result in minor or medium injury.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Symbols in graphics Symbol Meaning 1, 2, 3 ... Item numbers , , … Series of steps A, B, C, ... Views A-A, B-B, C-C, ... Sections Hazardous area Indicates a hazardous area. Safe area (non-hazardous area) Indicates the non-hazardous area. Symbols at the device Symbol Meaning Safety instructions Observe the safety instructions contained in the associated Operating Instructions.
Terms and abbreviations 6 Term/abbreviation Explanation BA Document type "Operating Instructions" KA Document type "Brief Operating Instructions" TI Document type "Technical Information" SD Document type "Special Documentation" XA Document type "Safety Instructions" PN Nominal pressure MWP Maximum Working Pressure The MWP can also be found on the nameplate.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Registered trademarks HART® Registered trademark of the FieldComm Group, Austin, USA PROFIBUS® Registered trademark of the PROFIBUS User Organization, Karlsruhe, Germany FOUNDATIONTM Fieldbus Registered trademark of the FieldComm Group, Austin, Texas, USA Bluetooth® The Bluetooth® word mark and logos are registered trademarks owned by the Bluetooth SIG, Inc. and any use of such marks by Endress+Hauser is under license.
Function and system design Measuring principle The Micropilot is a "downward-looking" measuring system, operating based on the time-of-flight method (ToF). It measures the distance from the reference point (process connection) to the product surface. Radar impulses are emitted by an antenna, reflected off the product surface and received again by the radar system.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Output The Micropilot is commissioned by entering an empty distance "E" (=zero), a full distance "F" (=span) and application parameters which automatically adapt the instrument to the process conditions. For models with a current output, the factory adjustment for zero point "E" and span "F" is 4 mA and 20 mA. For digital outputs and the display module, the factory adjustment for zero point "E" and span "F" is 0 % and 100 %.
Input Measured variable The measured variable is the distance between the reference point and the product surface. The level is calculated from this distance, taking into account the empty distance "E" entered by the user. If required, the level can be converted into other variables (volume, mass) by means of a linearization (up to 32 points).
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Storage tank Buffer tank A0018833 A0018835 Calm product surface (e.g. intermittent filling, filling from bottom, immersion tubes) Moving surfaces (e.g.
Process tank with agitator Stilling well A0018842 A0018837 Turbulent surface (e.g. filling from above, agitators, baffles) Antenna size 40 mm (1½ in) Antenna size 80 mm (3 in) 100 mm (4 in) 40 ... 100 mm (1½ ... 4 in) A0018867 A0018851 A0018869 A0018870 Measuring range [m (ft)] Legend Measuring range of the standard version Measuring range for the "Advanced dynamics" application package (product structure: feature 540: "Application Package", Option EM: "Advanced dynamics") 12 V. 10, Rev.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Operating frequency K-band (~ 26 GHz) Up to 8 Micropilot transmitters can be installed in the same tank because the transmitter pulses are statistically coded. Transmitting power Distance Standard version With "Advanced dynamics" application package 1) 1 m (3.3 ft) < 12 nW/cm2 < 64 nW/cm2 5 m (16 ft) < 0.4 nW/cm2 < 2.
Output Output signal HART Signal coding FSK ±0.5 mA over current signal Data transmission rate 1 200 Bit/s Galvanic isolation Yes Bluetooth® wireless technology Device version Ordering feature 610 "Accessory mounted", option NF "Bluetooth" Operation / configuration By the SmartBlue app. Range under reference conditions > 10 m (33 ft) Encryption Encrypted communication and password encryption prevent incorrect operation by unauthorized persons.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Switch output Function Open collector switching output Switching behavior Binary (conductive or non-conductive), switches when the programmable switch point is reached Failure mode non-conductive Electrical connection values U = 16 to 35 VDC, I = 0 to 40 mA Internal resistance RI < 880 Ω The voltage drop at this internal resistance has to be taken into account on planning the configuration.
HART device variables The measured values can be freely assigned to the device variables. Measured values for PV (primary variable) • Level linearized • Distance • Electronic temperature • Relative echo amplitude • Area of incoupling • Analog output adv. diagnostics 1 • Analog output adv.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Input values Analog Output: • Analog value from PLC (for sensor block external pressure to compensate gas phase effects) • Analog value from PLC to be indicated on the display Digital Output: • Extended diagnostic block • Level limiter • Sensor block measurement on • Sensor block save history on • Status output Supported functions • Identification & Maintenance Einfachste Geräteidentifizierung seitens des Leitsystems und des Ty
Min. inter PDU delay 8 Max.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Block Content Number of permanent blocks Number of instantiable blocks Execution time Functionality PID Block The PID block serves as proportional-integralderivative controller and is used almost universally to do closed-loopcontrol in the field including cascade and feedforward. 1 1 25 ms standard Arithmetic Block This block is designed to permit 1 simple use of popular measurement math functions.
Power supply Terminal assignment Terminal assignment 2-wire: 4-20 mA HART A0036498 2 A B 1 2 3 Terminal assignment 2-wire: 4-20 mA HART Without integrated overvoltage protection With integrated overvoltage protection Connection 4-20 mA HART passive: terminals 1 and 2, without integrated overvoltage protection Connection 4-20 mA HART passive: terminals 1 and 2, with integrated overvoltage protection Terminal for cable screen Block diagram 2-wire: 4-20 mA HART A0036499 3 1 2 3 4 5 6 20 Block diagra
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Terminal assignment 2-wire: 4-20 mA HART, switch output A0036500 4 A B 1 2 3 4 5 Terminal assignment 2-wire: 4-20 mA HART, switch output Without integrated overvoltage protection With integrated overvoltage protection Connection 4-20 mA HART passive: terminals 1 and 2, without integrated overvoltage protection Connection switch output (Open Collector): terminals 3 and 4, without integrated overvoltage protection Connection sw
Terminal assignment 2-wire: 4-20 mA HART, 4-20 mA A0036500 6 A B 1 Terminal assignment 2-wire: 4-20 mA HART, 4-20 mA Without integrated overvoltage protection With integrated overvoltage protection Connection current output 1, 4-20 mA HART passive: terminals 1 and 2, without integrated overvoltage protection Connection current output 2, 4-20 mA: terminals 3 and 4, without integrated overvoltage protection Connection current output 2, 4-20 mA: terminals 3 and 4, with integrated overvoltage protection Con
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Terminal assignment 4-wire: 4-20 mA HART (10.4 to 48 VDC) A0036516 8 1 2 3 Terminal assignment 4-wire: 4-20 mA HART (10.4 to 48 VDC) Connection 4-20 mA HART (active): terminals 3 and 4 Connection supply voltage: terminals 1 and 2 Terminal for cable screen Block diagram 4-wire: 4-20 mA HART (10.4 to 48 VDC) A0036526 9 1 2 3 4 5 6 7 Endress+Hauser Block diagram 4-wire: 4-20 mA HART (10.4 to 48 VDC) Evaluation unit, e.g.
Terminal assignment 4-wire: 4-20 mA HART (90 to 253 VAC) A0036519 10 1 2 3 Terminal assignment 4-wire: 4-20 mA HART (90 to 253 VAC) Connection 4-20 mA HART (active): terminals 3 and 4 Connection supply voltage: terminals 1 and 2 Terminal for cable screen LCAUTION To ensure electrical safety: ‣ Do not disconnect the protective connection. ‣ Disconnect the supply voltage before disconnecting the protective earth.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Block diagram 4-wire: 4-20 mA HART (90 to 253 VAC) A0036527 11 1 2 3 4 5 6 7 Block diagram 4-wire: 4-20 mA HART (90 to 253 VAC) Evaluation unit, e.g.
Block diagram PROFIBUS PA / FOUNDATION Fieldbus A0036530 13 1 2 3 4 26 Block diagram PROFIBUS PA / FOUNDATION Fieldbus Cable screen; observe cable specifications Connection PROFIBUS PA / FOUNDATION Fieldbus Measuring device Switch output (open collector) V. 10, Rev.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Connection examples for the switch output For HART devices, the switch output is available as an option. See product structure, feature 20: "Power Supply, Output", option B: "2-wire; 4-20 mA HART, switch output" Devices with PROFIBUS PA and FOUNDATION Fieldbus always have a switch output.
Device plug connectors For the versions with fieldbus plug connector (M12 or 7/8"), the signal line can be connected without opening the housing. Pin assignment of the M12 plug connector A0011175 Pin Meaning 1 Signal + 2 not connected 3 Signal - 4 Ground Pin Meaning 1 Signal - 2 Signal + 3 Not connected 4 Screen Pin assignment of the 7/8" plug connector A0011176 28 V. 10, Rev.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 An external power supply is required. Supply voltage Various supply units can be ordered from Endress+Hauser: see "Accessories" section→ 94 2-wire, 4-20mA HART, passive "Power Supply, Output" 1) "Approval" 2) Terminal voltage U at Maximum load R, depending on the supply voltage U0 at the supply unit the device A: 2-wire; 4-20mA HART • • • • 10.4 to 35 V 3) Non-Ex Ex nA Ex ic CSA GP 4) 5) Ex ia / IS 10.
"Power Supply, Output" 1) "Approval" 2) Terminal voltage U at the Maximum load R, depending on the supply voltage U0 at the supply unit device C: 2-wire; 4-20mA HART, 4-20mA any 13 to 28 V 3) 4) A0034841 1) 2) 3) 4) 30 Feature 020 of the product structure Feature 010 of the product structure For ambient temperatures Ta≤ -30 °C (-22 °F) a minimum voltage of 16 V is required for the startup of the device at the minimum error current (3.6 mA).
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 4-wire, 4-20mA HART, active "Power supply; Output" 1) Terminal voltage Maximum load Rmax K: 4-wire 90-253VAC; 4-20mA HART 90 to 253 VAC (50 to 60 Hz), overvoltage category II 500 Ω L: 4-wire 10,4-48VDC; 4-20mA HART 10.
FOUNDATION Fieldbus Device basic current 15 mA Failure current FDE (Fault Disconnection Electronic) 0 mA FISCO Ui 17.5 V Ii 550 mA Pi 5.5 W Ci 5 nF Li 10 μH Power supply failure • Configuration is retained in the HistoROM (EEPROM). • Error messages (incl. value of operated hours counter) are stored. Potential equalization No special measures for potential equalization are required.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 HART • A normal device cable suffices if only the analog signal is used. • A shielded cable is recommended if using the HART protocol. Observe grounding concept of the plant. • For 4-wire devices: Standard device cable is sufficient for the power line. PROFIBUS Use a twisted, screened two-wire cable, preferably cable type A.
Performance characteristics Reference operating conditions • • • • • Temperature = +24 °C (+75 °F) ±5 °C (±9 °F) Pressure = 960 mbar abs. (14 psia) ±100 mbar (±1.45 psi) Humidity = 60 % ±15 % Reflector: metal plate with a minimum diameter of 1 m (40 in) No major interference reflections inside the signal beam Maximum measured error Typical data under reference operating conditions: DIN EN IEC 61298-2 / DIN EN IEC 60770-1; percentage values in relation to the span.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 A0019042 17 ∆ A D R Measured value resolution Maximum measured error in near-range applications; values for version with the "Advanced dynamics" application package Maximum measured error Lower edge of the antenna Distance from the lower edge A of the antenna Reference point of the distance measurement Dead band according to DIN EN IEC 61298-2 / DIN EN IEC 60770-1: • digital: 1 mm • analog: 1 μA Reaction time Influence o
Installation Installation conditions Mounting position • Recommended distance A from wall to outer edge of nozzle: ~ 1/6 of tank diameter. Nevertheless the device should not be installed closer than 15 cm (5.91 in) to the tank wall. • Not in the center (2), as interference can cause signal loss. • Not above the fill stream (3). • It is recommended to us a weather protection cover (1) in order to protect the device from direct sun or rain.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Reduction of interference echoes Metallic screens mounted at a slope spread the radar signal and can, therefore, reduce interference echoes. A0016890 Measurement in a plastic vessel If the outer wall of the vessel is made of a non-conductive material (e.g. GRP), microwaves can also be reflected off interfering installations outside the vessel (e.g. metallic pipes (1), ladders (2), grates (3), ...).
Optimization options • Antenna size The bigger the antenna, the smaller the beam angle α and the fewer interference echoes → 38. • Mapping The measurement can be optimized by means of electronic suppression of interference echoes. • Antenna alignment Take into account the marker on the flange or threaded connection → 40 → 41. • Stilling well A stilling well can be applied to avoid interferences → 44.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Measuring conditions • In case of boiling surfaces, bubbling or tendency for foaming use FMR53 or FMR54. Depending on its consistence, foam can either absorb microwaves or reflect them off the foam surface. Measurement is possible under certain conditions. For FMR50, FMR51 and FMR52, the additional option "Advanced dynamics" is recommended in these cases (feature 540: "Application Package", option EM).
Installation in vessel (free space) Horn antenna encapsulated (FMR50) Alignment • Align the antenna vertically to the product surface. • A marking at the threaded connection enables alignment of the antenna. This marking must be aligned towards the tank wall as well as possible. A0019434 Depending on the device version the marking may be a circle or two short parallel lines. Nozzle mounting For optimum measurement, the tip of the antenna should extend below the nozzle.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 A0023612 Nozzle diameter D Maximum nozzle height Hmax 40 mm (1.5 in) 200 mm (7.9 in) 50 mm (2 in) 250 mm (9.9 in) 80 mm (3 in) 300 mm (11.8 in) 100 mm (4 in) 400 mm (15.8 in) 150 mm (6 in) 500 mm (19.7 in) If the antenna doesn't extend below the nozzle, observe the following: • The nozzle end must be smooth and free of burrs. If possible its edge should be rounded.
A0019439 Depending on the device version the marking may be a circle or two short parallel lines. Nozzle mounting A0016868 20 42 Nozzle height and diameter for horn antenna with slip-on flange Nozzle diameter D Maximum nozzle height Hmax 80 mm (3 in) 300 mm (11.8 in) 100 mm (4 in) 400 mm (15.8 in) 150 mm (6 in) 500 mm (19.7 in) V. 10, Rev.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Horn antenna with mounting bracket (FMR50) A0016865 21 Installation of the horn antenna with mounting bracket Align the antenna vertically to the product surface using the mounting bracket. NOTICE The mounting bracket has no conductive connection to the transmitter housing. Danger of electrostatic charge ‣ Connect the mounting bracket to the local potential equalization system.
Installation in stilling well A0016841 22 1 Installation in stilling well Marking for antenna alignment • For horn antenna: Align the marking towards the slots of the stilling well. • Measurements can be performed through an open full bore ball valve without any problems. • After mounting, the housing can be turned 350° in order to facilitate access to the display and the terminal compartment.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Examples for the construction of stilling wells A0019009 A B C D 1 2 3 4 5 6 7 Endress+Hauser Micropilot FMR50/FMR51: Horn 40mm(1½") Micropilot FMR50/FMR51/FMR52/FMR54: Horn 80mm(3") Stilling well with slots Full bore ball valve Marking for axial alignment Threaded connection e.g. welding neck flange DIN2633 hole max. 1/10 stilling well hole max.
Installation in bypass A0019446 23 1 2 Installation in bypass Marking for antenna alignment Tank connectors • Align the marker perpendicular (90°) to the tank connectors. • Measurements can be performed through an open full bore ball valve without any problems. • After mounting, the housing can be turned 350° in order to simplify access to the display and the terminal compartment. Recommendations for the bypass pipe • Metal (no plastic or enamel coating). • Constant diameter.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Example for the construction of a bypass A0019010 A B C 1 2 3 4 5 Endress+Hauser Micropilot FMR50/FMR51/FMR52/FMR54: Horn 80mm(3") Full bore ball valve Minimum distance to upper connection pipe: 400 mm (15,7 in) Marking for axial alignment e.g. welding neck flange DIN2633 Diameter of the connection pipes as small as possible Do not weld through the pipe wall; the inside of the bypass must remain smooth.
Container with heat insulation A0032207 If process temperatures are high, the device should be included in the usual container insulation system (2) to prevent the electronics from heating as a result of thermal radiation or convection. The insulation should not be higher than the neck of the device (1). 48 V. 10, Rev.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Environment Ambient temperature range Measuring device –40 to +80 °C (–40 to +176 °F); –50 °C (–58 °F) with manufacturer declaration on request Local display –20 to +70 °C (–4 to +158 °F), the readability of the display may be impaired at temperatures outside the temperature range.
FMR50 Housing: GT19 (Plastics PBT) Temperature unit: °C (°F) A0019351 Power Supply; Output (Pos.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Degree of protection • With closed housing tested according to: • IP68, NEMA6P (24 h at 1.83 m under water surface) • For plastic housing with transparent cover (display module): IP68 (24 h at 1.
Process Process temperature, Process pressure FMR50 A0032615 24 1 2 FMR50: Admissible range of process temperature and process pressure Process connection: Flange Process connection: Thread Feature 100 "Process Connection" Admissible process temperature Admissible process pressure • GGF: Thread ISO228 G1-1/2 • RGF: Thread ANSI MNPT1-1/2 –40 to +130 °C (–40 to +266 °F) prel = –1 to 3 bar (–14.5 to 43.5 psi) pabs < 4 bar (58 psi) 1).
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Mechanical construction Dimensions Dimensions of the electronics housing A0011346 25 Housing GT19 (Plastics PBT); Dimensions in mm (in) *for devices with integrated overvoltage protection. A0020751 26 Housing GT20 (Alu coated); Dimensions in mm (in) *for devices with integrated overvoltage protection. Endress+Hauser V. 10, Rev.
FMR50 with thread A0023372 27 R FMR50 with thread; dimensions: mm (in) Reference point of the measurement Valid for the following device versions • Feature 100 "Process connection" • GGF: Thread ISO228 G1-1/2, PVDF • RGF: Thread ANSI MNPT1-1/2, PVDF • Feature 070 "Antenna" BM: Horn 40mm/1-1/2", PVDF encapsulated 54 V. 10, Rev.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 FMR50 with mounting bracket or customer side connection A0017747 28 R FMR50 without process connection; dimensions: mm (in) Reference point of the measurement Feature 100 "Process connection" • UAE Mounting bracket • XRO: Customer side connection Feature 070 "Antenna" BN: Horn 80mm/3" Feature 070 "Antenna" BR: Horn 100mm/4" a 138 mm (5.43 in) 151 mm (5.94 in) b 15 mm (0.59 in) 20 mm (0.79 in) c 107 mm (4.
FMR50 with slip-on flange 3"/DN80 A0023377 30 R FMR50 with slip-on flange 3"/DN80; dimensions: mm (in) Reference point of the measurement Valid for the following device versions • Feature 100 "Process connection" XWG: UNI slip-on flange 3"/DN80, PP • Feature 070 "Antenna" BN: Horn 80mm/3", PP cladded The UNI slip-on flange is suitable for: • ASME: NPS 3" Cl.150 • EN: DN80 PN16 • JIS: 10K 80 56 V. 10, Rev.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 FMR50 with slip-on flange 4"/DN100 A0023379 31 A B R FMR50 with slip-on flange 4"/DN100; dimensions: mm (in) Horn antenna 100mm/4" (without adapter ring) Horn antenna 80mm/3" (with adapter ring) Reference point of the measurement Valid for the following device versions • Feature 100 "Process connection": XZG: UNI slip-on flange 4"/DN100 • Feature 070 "Antenna": • BR: Horn 100mm/4", PP cladded (diagram A) • BN: Horn 80mm/3"
FMR50 with slip-on flange 6"/DN150 A0023380 32 A B R FMR50 with slip-on flange 6"/DN150; dimensions: mm (in) Horn antenna 100mm/4" Horn antenna 80mm/3" Reference point of the measurement Valid for the following device versions • Feature 100 "Process connection": X0G: UNI slip-on flange 6"/DN150, PP • Feature 070 "Antenna": • BR: Horn 100mm/4", PP cladded (Diagramm A) • BN: Horn 80mm/3", PP cladded (Diagramm B) The UNI slip-on flange is suitable for: • ASME: NPS 6" Cl.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Materials: GT19 housing (plastic) A0013788 No. Part Material 1 PBT 2.1 Cover of the electronics compartment • • • • 2.2 Cover of the terminal compartment • Cover: PBT • Cover seal: EPDM • Thread-coating: Graphite-based lubricant varnish 4 • Screw: A4-70 • Clamp: 316L (1.4404) Lock at the housing neck Cover glass: PC Cover frame: PBT-PC Cover seal: EPDM Thread-coating: Graphite-based lubricant varnish 5.
Materials: GT20 housing (die-cast aluminum, powdercoated) A0036037 60 Nr. Part Material 1 • Housing: AlSi10Mg(<0,1% Cu) • Coating: Polyester Housing, RAL 5012 (blue) 2.1 Cover of the electronics compartment; RAL 7035 (gray) • • • • • Cover: AlSi10Mg(<0,1% Cu) Window: Glass Cover seal: NBR Seal of the window: NBR Thread-coating: Graphite-based lubricant varnish 2.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Nr. Part Material 8 Ground terminal • • • • 9 Adhesive nameplate Plastic 1) 2) Materials: Antenna and process connection Screw: A2 Spring washer: A2 Clamp: 304 (1.4301) Holder: 304 (1.4301) For the version with M12 plug the sealing material is Viton. For the version with 7/8" plug, the sealing material is NBR.
Materials: Weather protection cover A0015473 62 No Part: Material 1 Protection cover: 316L (1.4404) 2 Molded rubber part (4x): EPDM 3 Clamping screw: 316L (1.4404) + carbon fibre 4 Bracket: 316L (1.4404) 5 Ground terminal • Screw: A4 • Spring washer: A4 • Clamp: 316L (1.4404) • Holder: 316L (1.4404) 6 • Washer: A4 • Cheese head screw: A4-70 V. 10, Rev.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Operability Operating concept Operator-oriented menu structure for user-specific tasks • Commissioning • Operation • Diagnostics • Expert level Operating languages • English • Deutsch • Français • Español • Italiano • Nederlands • Portuguesa • Polski • русский язык (Russian) • Svenska • Türkçe • 中文 (Chinese) • 日本語 (Japanese) • 한국어 (Korean) • Bahasa Indonesia • tiếng Việt (Vietnamese) • čeština (Czech) Feature 500 of the product
Local operation Operation with Pushbuttons Touch Control Order code for "Display; Operation" Option E "SD03" Option C "SD02" A0036312 Display elements 4-line display A0036313 4-line display white background lighting; switches to red in event of device error Format for displaying measured variables and status variables can be individually configured Permitted ambient temperature for the display: –20 to +70 °C (–4 to +158 °F) The readability of the display may be impaired at temperatures outside th
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Operation via Bluetooth® wireless technology Requirements A0036790 34 1 2 Device with Bluetooth module Electronics housing of the device Bluetooth module This operation option is only available for devices with Bluetooth module.
Remote operation Via HART protocol A0036169 36 1 2 3 4 5 6 7 8 9 Options for remote operation via HART protocol PLC (Programmable Logic Controller) Transmitter power supply unit, e.g. RN221N (with communication resistor) Connection for Commubox FXA191, FXA195 and Field Communicator 375, 475 Field Communicator 475 Computer with operating tool (e.g.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Via FOUNDATION Fieldbus A0017188 38 1 2 3 4 Endress+Hauser FOUNDATION Fieldbus system architecture with associated components FFblue Bluetooth modem Field Xpert SFX350/SFX370 DeviceCare/FieldCare NI-FF interface card IN Industrial network FF-HSE High Speed Ethernet FF-H1 FOUNDATION Fieldbus-H1 LD Linking Device FF-HSE/FF-H1 PS Bus Power Supply SB Safety Barrier BT Bus Terminator V. 10, Rev.
DeviceCare/FieldCare via service interface (CDI) A0032466 39 1 2 3 68 DeviceCare/FieldCare via service interface (CDI) Service interface (CDI) of the instrument (= Endress+Hauser Common Data Interface) Commubox FXA291 Computer with DeviceCare/FieldCare operating tool V. 10, Rev.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Integration in tank gauging system The Endress+Hauser Tank Side Monitor NRF81 provides integrated communications for sites with multiple tanks, each with one or more sensors on the tank, such as radar, spot or average temperature, capacitive probe for water detection and/or pressure sensors.
SupplyCare inventory management software SupplyCare is a web-based operating program for coordinating the flow of material and information along the supply chain. SupplyCare provides a comprehensive overview of the levels of geographically distributed tanks and silos, for instance, providing complete transparency over the current inventory situation, regardless of time and location.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 A0034288 41 1 2 3 4 5 6 7 8 9 10 Endress+Hauser Example of inventory management platform with SupplyCare Enterprise SCE30B SupplyCare Enterprise (via Web browser) SupplyCare Enterprise installation SupplyCare Enterprise on mobile devices (via Web browser) Ethernet/WLAN/UMTS Fieldgate FXA42 Power supply 24 V DC Modbus TCP via Ethernet as server/client Converter from Modbus to HART Multidrop HART Multidrop 4 x 4 to 20 mA anal
Cloud-based application: SupplyCare Hosting SupplyCare Hosting is offered as a hosting service (software as a service). Here, the software is installed within the Endress+Hauser IT infrastructure and made available to the user in the Endress +Hauser portal.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Certificates an approvals Currently available certificates and approvals can be called up via the product configurator. CE mark The measuring system meets the legal requirements of the applicable EC guidelines. These are listed in the corresponding EC Declaration of Conformity together with the standards applied. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.
Radio standard EN302729 The devices Micropilot FMR50, with Antenna Horn 100 mm /4" cladded are conform with the LPR (Level Probing Radar) standard EN302729. The devices Micropilot FMR50, with Antenna Horn 100 mm /4" cladded are allowed to be used inside or outside of closed bins or tanks in countries of th EU and the EFTA. Precondition is that the country itself already has implemented the directive.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Radio standard EN 302372 The devices comply with the Tanks Level Probing Radar (TLPR) radio standard EN 302372 and are approved for use in closed containers. For installation, points a to f in Annex E of EN 302372 must be taken into consideration. FCC This device complies with Part 15 of the FCC rules.
Feature 100 of the product structure Process connection XWG UNI slip on flange 3"/DN80/80, PP XZG UNI slip on flange 4"/DN100/100, PP X0G UNI slip on flange 6"/DN150/150, PP • Process connections without CRN approval are not included in this table. • Refer to the product structure to see which process connections are available for a specific device type. • For some process connections not listed in the product structure a CRN approval is available on request.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Test, Certificate Test reports, declarations and material test certificates can be obtained electronically from the W@M Device Viewer : Enter the serial number from the nameplate (www.endress.
Other standards and guidelines 78 • EN 60529 Degrees of protection provided by enclosures (IP code) • EN 61010-1 Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory Use • IEC/EN 61326 "Emission in accordance with Class A requirements". Electromagnetic compatibility (EMC requirements).
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Ordering information Ordering information Detailed ordering information is available from the following sources: • In the Product Configurator on the Endress+Hauser website: www.endress.com -> Click "Corporate" -> Select your country -> Click "Products" -> Select the product using the filters and search field -> Open product page -> The "Configure" button to the right of the product image opens the Product Configurator.
The following notes must be taken into account if option F3 ("3 point linearity protocol") has been selected in feature 550 ("Calibration").
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 5-point linearity protocol The following notes must be taken into account if option F4 ("5 point linearity protocol") has been selected in feature 550 ("Calibration"). The five points of the linearity protocol are evenly distributetd across the measuring range (0% to 100%). In order to define the measuring range, Empty calibration (E) and Full calibration (F) have to be specified 7).
Customized parametrization Tagging (TAG) If the option IJ "Customized parametrization HART", IK "Customized parametrization PA" or IL "Customized parametrization FF" has been selected in feature 570 "Service", customer specific presettings can be selected for the following parameters: Parameter Communication Selection list / range of values Setup → Distance unit • HART • PA • FF • • • • Setup → Empty calibration • HART • PA • FF max. 70 m (230 ft) Setup → Full calibration • HART • PA • FF max.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Application Packages Heartbeat Diagnostics Availability Available in all device versions. Function • Continuous self-monitoring of the device. • Diagnostic messages output to • the local display. • an asset management system (e.g. FieldCare/DeviceCare). • an automation system (e.g. PLC). Advantages • Device condition information is available immediately and processed in time.
Heartbeat Verification Availability Available for the following options of feature 540 "Application Package": • EH: Heartbeat Verification + Monitoring • EJ: Heartbeat Verification Device functionality checked on demand • • • • Verification of the correct functioning of the measuring device within specifications. The verification result provides information about the condition of the device: Passed or Failed. The results are documented in a verification report.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Heartbeat Monitoring Availability Available for the following options of feature 540 "Application Package": EH: Heartbeat Verification + Monitoring Function • In addition to the verification parameters, the corresponding parameter values are also logged. • Existing measured variables, such as the echo amplitude, are used in the Foam detection and Build-up detection wizards.
Accessories Device-specific accessories Accessory Weather protection cover Description Weather protection cover A0015466 A0015472 44 Weather protection cover; Dimensions: mm (in) The weather protection cover can be ordered together with the device (product structure, feature 620 "Accessory Enclosed", option PB "Weather Protection Cover"). Alternatively, it can be separately ordered as an accessory; order code 71162242.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Variable flange seal for FMR50/FMR56 Accessory Description Variable flange seal for FMR50/FMR56 A0018871 1 2 3 UNI slip-on flange Variable flange seal Nozzle The material and process conditions of the adjustable flange seal must fit the process properties (temperature, pressure, resistance).
Accessory Description Technical data: ASME/JIS version Order code 71249070 71249072 71249073 Compatible with • ASME 3" 150lbs • JIS 80A 10K ASME 4" 150lbs ASME 6" 150lbs Length of screws 100 mm (3.9 in) 100 mm (3.9 in) 110 mm (4.3 in) Recommended screw size M14 M14 M18 Material EPDM Process pressure –0.1 to 0.1 bar (–1.45 to 1.45 psi) Process temperature –40 to +80 °C (–40 to +176 °F) D 133 mm (5.2 in) 171 mm (6.7 in) 219 mm (8.6 in) d 89 mm (3.5 in) 115 mm (4.53 in) 168 mm (6.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Installation bracket for FMR50 Accessory Description Installation bracket for FMR50 A0019346 • Material: 316Ti (1.4571) • Suited for antenna version 1): BM: Horn 40mm (1½"), PVDF encapsulated, -40...130°C (-40...266°F) • Suited for process connection 2): • GGF: Thread ISO228 G1½, PVDF • RGF: Thread ANSI MNPT1½, PVDF • Order code: 942669-0000 mounting bracket has no conductive connection to the transmitter housing.
Remote display FHX50 Accessories Description Remote display FHX50 A0019128 • Material: • Plastic PBT • 316L/1.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Overvoltage protection Accessory Description Overvoltage protection for 2-wire-devices OVP10 (1 channel) OVP20 (2 channel) A0021734 Technical data • Resistance per channel: 2 * 0.5 Ωmax • Threshold DC voltage: 400 to 700 V • Threshold impulse voltage: < 800 V • Capacitance at 1 MHz: < 1.5 pF • Nominal arrest impulse voltage (8/20 μs): 10 kA • Suited for wire cross-sections: 0.2 to 2.
Bluetooth module for HART devices Accessory Description Bluetooth module A0036493 • • • • Quick and easy commissioning via SmartBlue (app) No additional tools or adapters required Signal curve via SmartBlue (app) Encrypted single point-to-point data transmission (tested by Fraunhofer institue) and password protected communication via Bluetooth® wireless technology • Range under reference conditions: > 10 m (33 ft) When using the Bluetooth module the minimum supply voltage increases by up to 3 V.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Communication-specific accessories Accessory Description Commubox FXA195 HART For intrinsically safe HART communication with FieldCare via the USB interface. Accessory Description Commubox FXA291 Connects Endress+Hauser field devices with CDI interface (= Endress+Hauser Common Data Interface) to the USB interface of a computer.
Accessories Description SupplyCare Hosting SCH30 Inventory management software that visualizes levels, volumes, masses, temperatures, pressures, densities or other tank parameters. The parameters are recorded and transmitted by means of gateways of the type Fieldgate FXA42, FXA30 and FXA30B. SupplyCare Hosting is offered as a hosting service (Software as a Service, SaaS). In the Endress+Hauser portal, the user is provided with the data over the Internet.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Documentation The following document types are available: In the Download Area of the Endress+Hauser Internet site: www.endress.
Feature 010 96 Approval Available for Feature 020 "Power Supply; Output" A 1) B 2) C 3) E 4)/G 5) K 6)/L 7) B4 ATEX:II 1/2 G Ex ia IIC T6-T1 Ga/Gb ATEX: II 1/2 G Ex d [ia] IIC T6-T1 Ga/Gb FMR50 XA00681F XA00681F XA00681F XA00689F - CB CSA C/US XP Cl.I Div.1 Gr.A-D FMR50 XA01112F XA01112F XA01112F XA01114F - CC CSA C/US XP Cl.I Div.1 Gr.A-D FMR50 XA01113F XA01113F XA01113F XA01115F XA01113F C2 CSA C/US IS Cl.I,II,III Div.1 Gr.A-G, NI Cl.1 Div.
DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT DRAFT Micropilot FMR50 Feature 010 1) 2) 3) 4) 5) 6) 7) Approval Available for Feature 020 "Power Supply; Output" A 1) B 2) C 3) E 4)/G 5) K 6)/L 7) XA01206F N3 NEPSI Ex d[ia] IIC T6 Ga/Gb, DIP A20/21 T85…90oC IP66 FMR50 XA01206F XA01206F XA01206F XA01215F 8A FM/CSA IS+XP Cl.I,II,III Div.1 Gr.
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