TI01266F/00/EN/05.17 71356673 Products Solutions Services Technical Information Micropilot FMR10 Free space radar Level measurement for liquids Application • • • • • Ingress protection: IP66/68 / NEMA 4X/6P Measuring range: up to 8 m (26.25 ft) Process temperature: –40 to 60 °C (–40 to 140 °F) Process pressure: –1 to 3 bar (–14 to 43 psi) Accuracy: up to ± 5 mm (0.
Micropilot FMR10 Table of contents Important document information . . . . . . . . . . . . . . . 3 Symbols for certain types of information . . . . . . . . . . . . . . Safety symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Symbols in graphics . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 3 3 3 Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . 5 Registered trademarks . . . . . .
Micropilot FMR10 Important document information Symbols for certain types of information Symbol Meaning Permitted Procedures, processes or actions that are permitted. Preferred Procedures, processes or actions that are preferred. Forbidden Procedures, processes or actions that are forbidden. Tip Indicates additional information.
Micropilot FMR10 Symbol 4 Meaning - Hazardous area Indicates a hazardous area. . Safe area (non-hazardous area) Indicates the non-hazardous area.
Micropilot FMR10 Terms and abbreviations Term/abbreviation Explanation BA Document type "Operating Instructions" KA Document type "Brief Operating Instructions" TI Document type "Technical Information" SD Document type "Special Documentation" XA Document type "Safety Instructions" PN Nominal pressure MWP Maximum Working Pressure The MWP can also be found on the nameplate.
Micropilot FMR10 Product life cycle Engineering • • • • • Proven radar measuring technology Indication of over-flooding situation 2D / 3D drawings Spec Sheet Producer Applicator Selection tool for the selection of the perfect measurement solution Device not compatible with transmitters and sensors of ultrasonic measurement technology (e.g.
Micropilot FMR10 Measuring principle The Micropilot is a "downward-looking" measuring system, operating based on the time-of-flight method (ToF). It measures the distance from the reference point R to the product surface. Radar impulses are emitted by an antenna, reflected off the product surface and received again by the radar system.
Micropilot FMR10 Input Measured variable The measured variable is the distance between the reference point and the product surface. The level is calculated based on E, the empty distance entered. Measuring range Maximum measuring range Device Maximum measuring range FMR10 5 m (16 ft) FMR10 with accessory "flooding protection tube" 8 m (26.25 ft) Requirements of the installation • • • • • • Tank height > 1.5 m (5 ft) Open channel minimum width 0.5 m (1.
Micropilot FMR10 Output Output signal 4 to 20 mA An 4 to 20 mA interface is used for measured value output and to power to the device. Digital output Bluetooth® wireless technology The device has a Bluetooth® wireless technology interface and can be operated and configured via this interface using the SmartBlue app. • The range under reference conditions is 25 m (82 ft) • Incorrect operation by unauthorized persons is prevented by means of encrypted communication and password encryption.
Micropilot FMR10 Electrical connection Cable assignment 1 + - 2 A0028954 2 1 2 Supply voltage Cable assignment Plus, brown wire Minus, blue wire An external power supply is necessary. Terminal voltage U at device 10.5 to 30 VDC 2-wire Maximum load R, depending on supply voltage U0 of power supply unit R [W] 500 0 10 10.5 20 21.75 30 U0 [V] A0029226 Potential equalization No special measures for potential equalization are required.
Micropilot FMR10 Connection 4 to 20 mA Circuit diagram / Description FMR10 connection with voltage source and 4 to 20 mA display 1 2 Y I + + - mA A0028907 3 1 2 Cable specification FMR10 block diagram Micropilot FMR10, 4 to 20 mA Power supply Unshielded cable, 2 × 0.75 mm2 • UV- and weather-resistant acc. ISO 4892-2 • Flame retardant acc. IEC 60332-1-2 As per IEC/EN 60079-11 section 10.9, the cable is designed for a tensile strength of 30 N (6.74 lbf) (over a period of 1 h).
Micropilot FMR10 Performance characteristics Reference operating conditions • • • • • Temperature = +24 °C (+75 °F) ±5 °C (±9 °F) Pressure = 960 mbar abs. (14 psia) ±100 mbar (±1.45 psi) Humidity = 60 % ±15 % Reflector: metal plate with diameter ≥ 1 m (40 in) No major interference reflections inside the signal beam Maximum measured error Typical data under reference operating conditions: DIN EN 61298-2, percentage values in relation to the span.
Micropilot FMR10 Influence of ambient temperature Endress+Hauser The measurements are carried out in accordance with EN 61298-3. • Digital (Bluetooth® wireless technology): Standard version: average TK = ±3 mm (±0.12 in)/10 K • Analog (current output): – Zero point (4 mA): average TK = 0.02 %/10 K – Span (20 mA): average TK = 0.
Micropilot FMR10 Installation Installation conditions Installation types A B C D A0028892 5 A B C D Wall, ceiling or nozzle installation Wall or ceiling mount, adjustable Mounted at front thread Mounted at rear thread Ceiling installation with counter nut (included in delivery) Caution! • The sensor cables are not designed as supporting cables. Do not use as a suspension wire.
Micropilot FMR10 Orientation BD A D A0028410 7 Tank installation position • If possible install the sensor so that its lower edge projects into the vessel. • Recommended distance A wall - nozzle outer edge: ~ 1/6 of the tank diameter D. However, the device must not under any circumstances be mounted closer than 15 cm (5.91 in) to the tank wall. • Do not mount the sensor in the center of the tank. • Avoid measurements through the filling curtain.
Micropilot FMR10 Alignment 90 90 ° ° • Align the antenna vertically to the product surface. • Align the eyelet with the mounting eye as well as possible towards the tank wall.
Micropilot FMR10 Beam angle D _ W = 2 × D × tan α 2 α W A0033201 9 Relationship between beam angle α, distance D and beam diameter W The beam angle is defined as the angle α, at which the power density of the radar waves reaches half the value of the maximum power density (3dB width). Microwaves are also emitted outside the signal beam and can be reflected off interfering installations. Beam diameter W as a function of beam angle α and distance D. FMR10 Antenna size 40 mm (1.5 in) 40 mm (1.
Micropilot FMR10 Measurement in plastic vessels If the outer wall of the vessel is made of a non-conductive material (e.g. GFR) microwaves can also be reflected off interfering installations outside of the vessel (e.g. metallic pipes (1), ladders (2), grates (3), ...). Therefore there should be no such interfering installations in the signal beam. For more information, please contact Endress+Hauser.
Micropilot FMR10 Free-field measurement with flooding protection tube The flooding protection tube guarantees a definitive analysis of the maximum level even in the event that the sensor is completely flooded. In free-field installations and / or in applications where there is a risk of flooding, the flooding protection tube must be used. 2 1 3 4 A0030394 12 1 2 3 4 Function of flooding protection tube Air pocket O-ring (EPDM) seal Blocking distance Max. Level Flooding protection tube 40 mm (1.
Micropilot FMR10 NOTICE There is no conductive connection between the mounting bracket and transmitter housing. Risk of electrostatic charge. ‣ Integrate the mounting bracket in the local potential equalization system. The mounting bracket is available as an accessory. → 31 Cantilever installation, with pivot A B C A0028412 14 A B C 20 Cantilever installation, with pivot Installation with cantilever and wall bracket Installation with cantilever and mounting frame The cantilever can be turned (e.
Micropilot FMR10 Environment Ambient temperature range Measuring device: –40 to +60 °C (–40 to +140 °F) Outdoor operation in strong sunlight: • Mount the device in the shade. • Avoid direct sunlight, especially in warmer climatic regions. • Use a weather protection cover → 31. Storage temperature –40 to +80 °C (–40 to +176 °F) Climate class DIN EN 60068-2-38 (test Z/AD) Installation height as per IEC 61010-1 Ed.3 Generally up to 2 000 m (6 600 ft) above sea level.
Micropilot FMR10 Process Process temperature, process pressure FMR10 p [bar (psi)] 3 (43.5) 0 -1(-14.5) Tp -40 0 (+32) +60 (+140) [°C (°F)] A0030443-EN 15 Dielectric constant FMR10: Permitted range for process temperature and process pressure Feature 100 "Process connection" Process temperature range Process pressure range • VEE: Thread ASME MNPT1-1/2; PVDF • WFE: Thread ISO228 G1-1/2; PVDF –40 to +60 °C (–40 to +140 °F) prel = –1 to 3 bar (–14.5 to 43.
Micropilot FMR10 Mechanical construction Dimensions 40 mm (1.5 in) antenna with G 1-1/2" or MNPT 1-1/2" thread ø75 (2.95) B 26 (1.02) 20 (0.79) 28 (1.1) 112 (4.4) 140 (5.
Micropilot FMR10 40 mm (1.5 in) antenna with flooding protection tube 264 (10.4) !75 (2.95) !89 (3.5) A0030266 17 Dimensions 40 mm (1.5 in) antenna with mounted flooding protection tube, engineering unit: mm (in) Applies to the following device versions • Feature 100 "Process connection front side" WFE: Thread ISO228 G1-1/2; PVDF • Feature 620 "Accessory enclosed" Option R7 "Flooding protection tube, metallized PBT-PC suitable for 40 mm (1.
Micropilot FMR10 Materials 4 3 2 1 5 6 7 8 9 A0028415 19 Connecting cable FMR10 materials Item Component part Material 1 Sensor housing PVDF 2 Seal EPDM 3 Process connection rear side PVDF 4 Cable gland PA 5 Conduit connection adapter CuZn, nickel-plated 6 O-ring EPDM 7 Counter nut PA6.6 8 Design ring PBT PC 9 Process connection front side PVDF Standard length: 10 m (33 ft) If longer cable lengths are required, an extension cable must be used.
Micropilot FMR10 Operability Operating concept • 4 to 20 mA • SmartBlue (app) via Bluetooth® wireless technology • Menu guidance with brief explanations of the individual parameter functions in the operating tool Via Bluetooth® wireless technology 1 2 3 A0028895 20 1 2 3 26 Possibilities for remote operation via Bluetooth® wireless technology Transmitter power supply unit Smartphone / tablet with SmartBlue (app) Transmitter with Bluetooth® wireless technology Endress+Hauser
Micropilot FMR10 Certificates and approvals Availability of approvals and certificates can be called up daily via the product configurator. → 30 CE mark The measuring system meets the legal requirements of the applicable EC guidelines. These are listed in the corresponding EC Declaration of Conformity together with the standards applied. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.
Micropilot FMR10 2. Installation must be carried out by properly trained, expert staff. 3. The device antenna must be installed in a fixed location pointing vertically downwards. 4. The installation site must be located at a distance of 4 km from the astronomy stations listed below or otherwise approval must be provided by the relevant authority.
Micropilot FMR10 [Any] Changes or modifications made to this equipment not expressly approved by Endress+Hauser may void the FCC authorization to operate this equipment. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
Micropilot FMR10 • IEC/EN 61000-4-8 EMC Immunity, magnetic fields 50 Hz. Electromagnetic compatibility (EMC): Testing and measurement techniques - Power frequency magnetic field immunity test • EN 61000-6-3 EMC Emission, conducted HF.
Micropilot FMR10 Accessories Weather protection cover 90 (3.54) Device-specific accessories Ø 98 (3.86) A0028181 21 Dimensions of weather protection cover, engineering unit: mm (in) Werkstoff: PVDF The weather protection cover is available as an accessory; order number 52025686. The sensor is not completely covered. 10 (0.
Micropilot FMR10 Flooding protection tube 40 mm (1.5 in) antenna, metallized PBT-PC 152 (5,98) G 1-1/2" !89 (3,5) A0028418 For use with devices in product structure, feature 100 "Process connection on front", option WFE "Thread ISO228 G1-1/2". Material: PBT-PC, metallized The flooding protection tube can be ordered with the device. Product structure, feature 620 "Accessory enclosed", option R7 "Flooding protection tube, metallized PBT-PC suitable for 40 mm (1.
Micropilot FMR10 Additional accessories For additional suitable accessories, see Technical Information TI01267F (FMR20) Endress+Hauser 33
Micropilot FMR10 Communication-specific accessories Accessories Description Fieldgate FXA320 Gateway for remote monitoring of field devices with 4 to 20 mA and digital output signal details, see Technical Information TI00025S and Operating Instructions For BA00053S System components Accessories Description RMA42 Digital process transmitter for monitoring and visualizing analog measured values For details, see Technical InformationTI00150R and Operating Instructions BA00287R RIA452 Digital pr
Micropilot FMR10 Supplementary documentation The following document types are available in the Download Area of the Endress+Hauser Internet site: www.endress.
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