eNfusion™ HSD-400 High-speed Data Terminal System Description, Installation, and Maintenance Manual This Guide provides configuration and operation procedures for the equipment listed below.
PROPRIETARY STATEMENT This document contains information that is proprietary and confidential to EMS SATCOM (EMS Technologies Canada, Ltd.) and is supplied on the express condition that it is not to be used for any purpose other than the purpose for which it was issued, nor is it to be copied or communicated in whole or in part, to any third party other than the recipient organization, without the prior written permission of EMS SATCOM.
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EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal RECORD OF REVISIONS When revisions are received, insert revised pages, record the date, and initial.
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EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal SERVICE BULLETIN LIST Service Bulletin Number 1252-SB-3002 Subject HSD-400 Upgrade to Dual Channel SBB with CircuitSwitched Data Manual Rev. Manual Rev.
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EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal LIST OF EFFECTIVE PAGES * An asterisk indicates pages changed, added, or deleted by the current revision. F indicates a right foldout page with a blank back.
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EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal TABLE OF CONTENTS INTRODUCTION 1. Illustration of Equipment Covered ................................................. INTRO-2 2. Product Terms and Conditions ...................................................... INTRO-2 3. Reference Documents..................................................................... INTRO-2 4. Acronyms and Abbreviations.................................................
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal A. Stand-Alone Mode .......................................................................................... 1-11 B. ISDN Circuit-Switched Data Interface ............................................................ 1-11 C. RS-232 Interface ............................................................................................ 1-12 D. Ethernet Data Interfaces ................................
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal J. Verifying Configurations .................................................................................. 2-15 3. Using Terminals...................................................................................... 2-15 A. Placing Swift64 Voice and Fax Calls .............................................................. 2-15 (1) Dial Code Prefixes............................................
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal (1) Source/Destination Identification .................................................................. 3-6 (2) Maintenance Port Interface .......................................................................... 3-6 (3) Antenna Subsystem RF Interface................................................................. 3-6 (4) WOW Pin Wiring...........................................................
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal (1) Test Setup Procedure ................................................................................. 4-25 (2) Post Test..................................................................................................... 4-25 (3) Installation and Operational Verification Tests ............................................ 4-25 (4) Configuration Parameters Verification ........................
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal (1) Warranty Returns ......................................................................................... 5-2 (2) Non-Warranty Returns.................................................................................. 5-2 (3) Repackaging Requirements ......................................................................... 5-2 (4) Return Materials Authorization Procedure.......................
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal LIST OF FIGURES Figure INTRO-1 HSD-400 Terminal ................................................................. INTRO-2 Figure 1-1. ISDN Connection Options ..................................................................... 1-12 Figure 1-2. HSD-400 Terminal System Block Diagram ........................................... 1-15 Figure 2-1. System Setup and Mapping for Incoming Calls ............
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Figure 4-23. Example Firmware Versions ............................................................... 4-42 Figure 4-24. Successful Ocean Region Registration (report 21 activated) ............. 4-44 Figure 4-25. Failed Ocean Region Registration ...................................................... 4-44 Figure 4-26. No Call (report 23) ..............................................................
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal LIST OF TABLES Table 1-1. HSD-400 Terminal Equipment Characteristics and Specifications ......... 1-2 Table 1-2. HSD-400 Terminal RTCA/DO-160D Environmental Characteristics....... 1-4 Table 1-3. Overview of HSD-400 Terminal Models.................................................. 1-6 Table 1-4. HSD-400 Terminal Operational Software................................................ 1-7 Table 1-5.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-7. Menu 2 Item Descriptions ....................................................................... 4-8 Table 4-8. Menu 3 Item Descriptions ....................................................................... 4-9 Table 4-9. Menu 3, Item “M” EEPROM Parameter Descriptions............................ 4-11 Table 4-10. Menu 4 Item Descriptions ................................................
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal INTRODUCTION This manual provides the specifications, principles of operation, and information necessary to install an eNfusion™ HSD-400 High-speed Data Terminal in Stand-Alone Mode.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal 1. Illustration of Equipment Covered Figure INTRO-1 HSD-400 Terminal 2.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal eNfusion™ HSD High-speed Data Terminal MN-1252-13005 Developer’s Guide Guidance for Aircraft Electrical Power Utilization and Transient Protection 4. ARINC 741. ARINC Report 413A Attachment 3-2, Wire Shielding and Grounding Requirements and Appendix 7 Acronyms and Abbreviations The following acronyms and abbreviations are used in this document.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal INS Inertial Navigational System I/O Input/Output IRS Inertial Reference System ISDN Integrated Services Digital Network JAA Joint Aviation Authorities (EU) kbps Kilobits per Second LES Land Earth Station LRU Line Replaceable Unit LSB Least Significant Bit LSV Low Speed Voice Mb/s Megabit per second MCU Modular Concept Unit MES Mobile Earth Station MPDS Mobile Packet Dat
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal 5. Rx Receive SBB SwiftBroadband SCPC Single Channel per Carrier SDI Source/Destination Identification SDU Satellite Data Unit SPID Service Profile Identifier (ISDN) S/T (ISDN) ISDN ‘S interface’ refers to the electrical interface between NT1 and NT2 devices, such as a PBX. ISDN ‘T interface’ refers to the electrical interface between NT1 or NT2 and ISDN devices.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal WARNING: ASSOCIATED SATCOM EQUIPMENT RADIATES HIGH FREQUENCY RADIATION AND POSES A RADIATION HAZARD OF 1.6 GHZ. SERVICE PERSONNEL MUST EXERCISE CARE TO KEEP CLEAR OF THE ANTENNA'S BEAM WHILE PERFORMING OPERATIONAL TESTS OR INSTALLATION VERIFICATION PROCEDURES. DO NOT APPROACH WITHIN 8 FEET (2.5 METRES) OF THE ANTENNA DURING ANTENNA OPERATION (TRANSMISSION).
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal SYSTEM DESCRIPTION The HSD-400 terminal is a scalable, high-speed data, satellite communications terminal. It interfaces with an ARINC 741 compatible antenna subsystem to provide a high-speed data communication link with the Inmarsat satellite network. This section includes basic information about the HSD-400 terminal, including the following sections: 1.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal To use the SBB service, the HSD-400 terminal obtains subscriber information from two SIM cards installed in the SCM. Each SIM card slot in the SCM is associated with a specific channel card—the slot next to the SCM connector is for channel card one, the third slot is for channel card two.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 1-1.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 1-1. HSD-400 Terminal Equipment Characteristics and Specifications Characteristic Specification VSWR 2:1 maximum Maximum output power 18 dBW External interface External parameters Antenna gain Minimum 8 dB, maximum 17 dB Antenna - DLNA loss Minimum 0.1 dB, maximum 0.3 dB LNA gain Minimum 53 dB, maximum 60 dB LNA noise Minimum 1.5 dB, maximum 1.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 1-2. HSD-400 Terminal RTCA/DO-160D Environmental Characteristics 3. Characteristic Specification Shock Category B (6g/20g, 11ms) Vibration Category SB (1.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 1-3.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal B. Operational Software Part Numbers Table 1-4 provides a list of software part numbers for the HSD-400 terminal. Table 1-4. HSD-400 Terminal Operational Software 5.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal 6. Electrical Description The Installation section of this manual describes all ARINC 600 connector contact assignments and physical details, including part numbers, insert descriptions, and polarization keying. The loading/gradient specifications for all HSD-400 terminal installations are provided in table format in the Installation section of this manual.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal The ISN consists of the type approval number and the FWD ID address. Each FID is associated with Inmarsat Mobile Numbers (IMN), which are the numbers that a user dials from the ground to reach the terminal on an aircraft. There is a unique IMN for each of the service types (e.g. data, voice). ISNs are available from EMS SATCOM.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal F. Antenna Subsystem RF Interface The system RF parameters, such as cable losses and antenna gain, are defined to ensure that the HSD-400 terminal performance requirements are met. Refer to the Installation section of this manual for a definition of these parameters and their expected values. G.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal The most likely user configurations include a networking device such as a router that allows multiple users to optimize and share the channel capability offered by the HSD-400 terminal. The selected networking device must have the capability to decide which combination of services is required at any particular moment and activate it accordingly.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Figure 1-1. ISDN Connection Options C. RS-232 Interface The simplest configuration, using the RS-232 interface, allows users to connect directly to the HSD-400 terminal without any kind of networking device (i.e. router or file server).
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Note: An HSD-400 terminal with a Data I/O Card Type 3 uses one S/T Bus “device connection” for system use. Install RJ-45 interface connectors in the cabin area to facilitate connection to the Ethernet interface. Refer to the Installation section of this manual for a description of the RJ-45 connector and cable termination. F.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal 10. Modes of Operation HSD-400 terminals may be installed as Stand-Alone systems. The following system configuration modes are possible: A. Channel Card Configurations Each channel card supports two channels, for a total of four channels. Each HSD-400 terminal channel works either independently or bonded to provide up to a 256 kbps data-link to the Inmarsat Communications Network.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Figure 1-2.
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EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal SYSTEM OPERATION This section provides basic information on registering and operating the HSD-400 High-speed Data terminal, including the following sections: 1.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 2-1. HSD-400 Terminal Frequency Category and Type Service Type Inmarsat Frequency Category Terminal Type Approval Swift64 Category A 76ES08 SBB Category A B6ES03 Table 2-2. HSD-400 Terminal Service Types Service Type Swift64 64 kbps 3.1 kHz Speech Audio X 56 kbps 64 kpbs mini-M MPDS AMBE+2 Data UDI Voice X X X X PS1 X SBB X X X X X 1.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal 2. Configuring Terminals This section provides basic information on how to configure HSD-400 terminals for operation with user devices. A. Setting up Airborne Networks For information on how to set up Swift64 and SwiftBroadband networks using the HSD-400 terminal, refer to the eNfusion® HSD High-speed Data Terminal Developer’s Guide (MN-1252-13005). B.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Each bus is capable of hosting up to 8 EURO ISDN physical devices, which means a four-channel (2 ISDN S/T bus) system supports up to 16 physical connections to EURO ISDN devices. The HSD-400 terminal reserves one “device connection” on each channel card for system use, therefore providing up to 14 possible device connections.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Figure 2-1. System Setup and Mapping for Incoming Calls Refer to Table 2-3 and Table 2-4 for the default MSNs assigned within the HSD-400 terminal.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 2-3. IMN and MSN Assignments ISDN Bus #1 Channel Card #1 Forward ID XAXXXX Service Type IMN MSN 64 kbps Speech 60xxxxxx1 (See Note below) MSN 401 3.1 kHz Audio 60xxxxxx2 MSN 20 56 kbps Data 60xxxxxx3 MSN 30 64 kbps Data 60xxxxxx4 MSN 102 60xxxxxx5 MSN 112 60xxxxxx6 MSN 122 76xxxxxx7 through to 760xxxx22 MSN 80 through to 951 4.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Note: To get assigned additional or multiple IMNs for existing services (per service type), you must request them from your service provider when filling out your service registration and application form. The numbering of IMNs varies from one type of Inmarsat service to another.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Configure all devices (e.g. telephones, fax machines, laptops) connected to the HSD-400 terminal with an appropriate MSN. (Refer to the device manufacturer's user documentation for specific instructions to enter or configure the MSN.) Refer to Table 2-3 for IMN and MSN assignments. Table 2-4. System Assignments for Incoming Calls Entry Periph MSN TID Call Type Redir 0 ISDN NO_ID\ 1 80010
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 2-4. System Assignments for Incoming Calls (Continued) Entry Periph MSN TID Call Type Redir 29 ISDN 93 E 800103 Mobile AMBE (4.8 kbps LSV) 30 ISDN 94 F 800103 Mobile AMBE (4.8 kbps LSV) 31 ISDN 95 10 800103 Mobile AMBE (4.8 kbps LSV) C.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal (1) Changing Default LES using the MPU The LES access codes can be configured using the HSD-400 terminal Maintenance Port Utility (MPU) accessed by connecting a computer running a VT100 terminal emulation program to the RS-232 Maintenance Port on the HSD-400 terminals (refer to the Test and Fault Isolation section of this manual for connection settings and cabling information).
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 2-5.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal (d) Changing LES access codes using control processor software To change all of the LES Access Codes simultaneously to the same LES Access Code: • Connect to the HSD-400 terminal Maintenance Port • Type the password maint • In Menu 3, press I • Follow the application prompts and enter the LES access code.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal 11. If you are finished configuring the HSD-400 terminal, reboot the system. Selection of ORs should be set to automatic. If the aircraft will not fly between ORs, one OR may be selected. To set OR selection to automatic: 1. Connect to the MPU of the HSD-400 terminal—see "Maintenance Port Utility" on page 4-2 for more information about connecting to the MPU. 2.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal 6. To configure the operating mode of channel card one, press the key corresponding to one of the options provided. If you are configuring the channel card for SBB services, continue with Step 7 through to the end of the procedure. If you are configuring the channel card for Swift64 services, repeat Step 6 for channel card two and then jump to Step 10. 7.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal When the “reset” or “restart” is completed, the configuration values and parameters are activated. J. Verifying Configurations This section describes how to view the HSD-400 terminal configuration parameters. To view the HSD-400 terminal ORT system configuration: 1. In Menu 3, press O. The List ORT appears. 2. Press O to scroll through the listing.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Each dialing sequence component serves a different routing function: • Dial Code Prefix: Use service-specific dial code prefixes when sending a fax or using analog modems, or for overriding system defaults to force the system to request a specific service type. Figure 2-2 uses the dial code prefix for 3.1 KHz audio service type (*82*).
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 2-7. Dial Code Prefixes for Forcing Service Type Selection Service Type Speech 64 kbps (Swift64) AMBE+2 (SBB) Service Description Dial Code Prefix (Forces service selection) High-Speed Voice *81* 3.1 kHz audio Fax, Analogue Modem, STU-III, STE *82* 56 kbps data High-Speed Data *83* 64 kbps data High-Speed Data *84* 4.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Using mobile-to-mobile calling requires additional information. You need to know the IMN of the device or service on the aircraft you are calling. If your service provider does not support Inmarsat's Single Network Access Code (SNAC) 870, you also need to know the current Satellite Ocean Region of the aircraft you are calling. Table 2-9 lists the SNAC code and the Satellite Ocean Region numbers.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal (1) Mobile ISDN versus MPDS Deciding which service type to use depends how you intend on using your data connections. For more information about optimizing network usage, refer to the eNfusion® HSD High-speed Data Terminal Developer’s Guide (MN-1252-13005).
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal (a) Using the ISDN Interface The basic requirements for using the HSD-400 terminal ISDN interface to access Swift64 Mobile ISDN services over the satellite network are listed below: • A EURO ISDN terminal adapter or router • An account with an Inmarsat Service Provider • A computer • Dial-up Networking capabilities The following sections describe the three main components required for Swif
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal • Dial-up Networking capabilities (3) Connecting to Inmarsat MPDS The connection requirements for MPDS service over the satellite network differ depending on whether you access the system through an Asynchronous Serial (RS-232) or Ethernet (10BASE-T) physical connection.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal • Use DNS caching and Web caching. When using DNS and Web caching, the server only retrieves from the Internet IP addresses and Web pages not stored in the server cache. Note: DNS caching and Web caching is effective when using a LAN configuration on the aircraft. For stand-alone computers, use a personal Web browser cache.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal INSTALLATION This section describes the procedures required to install HSD-400 terminals on an aircraft, including the following sections: 1.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 3-1 lists the recommended installation kits for typical installations. Table 3-1.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal All HSD-400 terminal ARINC installation trays are included in the Installation Kits. Table 3-1 describes the HSD-400 terminal Installation Kits available from EMS SATCOM. A. Physical Placement When selecting a location for the HSD-400 terminal, allow for adequate spacing for the installation while providing reasonable access for servicing. Leave a minimum gap of 0.5 inches between LRUs. B.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Figure 3-1. Fan Tray Plug Configuration (black = installed, white = removed) C. Chassis Grounding The HSD-400 terminal tray-mounted assemblies must be electrically bonded to the airframe. Ensure the mating surfaces are free from contaminants such as paints or other non-conductive elements.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal (1) Power Requirements The aircraft power supply provides power to the HSD-400 terminal. This power supply must be +28 V dc nominal for model 1252-A-3200. For HSD-400 terminal model 1252-A-3100, the power supply must be at 115 V ac, 400 Hz (nominal).
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 3-2. Cable Shielding and Termination Specifications (Continued) Cable Function Conductor Type (Typical) RF TX and RX Single Point Coaxial Multiple Point Minimum Conductor Coverage By Shield Yes 95% Definitions Single Point: Cable shield terminated at one end only via a connector or suitable crimp terminal.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 3-3. RF Parameters Definition Parameter Min. Value (DB) Max. Value (DB) DLNA Gain 53 60 DLNA Noise Figure 1.5 1.8 DLNA-HSD-400 (Rx) Loss 6 25 HSD-400-Antenna (Tx) Loss 1 2.5 DLNA Insertion Loss (Tx to Antenna Port) – 0.8 (4) WOW Pin Wiring WOW wiring is optional for system operation. The WOW1 and WOW2 pins are either left open circuit or connected to the airframe DC ground.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 3-4. WOW Pin Wiring Table Pin Name and Location AFG OPN FAC Not valid - Default in-air OPN OPN FAC On-ground AFG AFG OPN On-ground OPN AFG OPN Not valid - Default in-air AFG OPN OPN Not valid - Default in-air OPN OPN OPN In-air (5) Forward and Return Address IDs Figure 3-2 provides an example of a Forward ID address.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Figure 3-2. Forward ID, Hex to Binary Conversion A pin strapped to the same potential as T7K (Forward address common) is considered as a logical “0”, whereas an open circuit pin is considered as a logical “1”. Note: MSB is the Most Significant Bit and LSB is the Least Significant Bit.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal (6) Remote Status Panel (Optional) An optional “remote status panel” may be installed when HSD-400 terminals are located in inaccessible or remote locations. The installation of a “remote status panel” is recommended as it provides visual indications of the power and faults for each terminal.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Figure 3-4. Remote LED Panel Circuit (7) User Interfaces To facilitate user access to HSD-400 terminal interfaces, install the following connectors in the appropriate cabin area. (a) ISDN Interface Install an RJ-45 connector in the cabin area for user connections to the ISDN interface. RJ-45 connector and cable termination is described in RJ-45 Connector Termination Details below.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 3-5. RJ-45 Wiring Details Service EURO ISDN SIGNAL PIN ETHERNET 10BASE-T CABLE ECS OTHER PIN CABLE ECS OTHER RX + 3 White White/Green 3 White White/Orange stripe RX 6 Blue Green 6 Green Orange/White stripe or solid Orange TX+ 4 White Blue 1 White White/Green stripe TX 5 Orange White/Blue 2 Brown Green/White stripe or solid Green Figure 3-5.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 3-6.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal • If one channel card becomes inoperative, and there is a conflicting configuration (for example, 1 Reserved, 1 SCPC - for Swift64 Mobile ISDN), then the remaining card operates in “Unrestricted” mode. • A “restricted” channel is not handled by the Data I/O Controller, which results in the channel not being accessible for SCPC via Ethernet or for MPDS via RS232 or Ethernet.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Figure 3-6. User Data I/O Mode Configurations C. ARINC 429 IRS Bus Interface In Stand-Alone Mode installations, navigational information is provided to the HSD-400 terminal through the high-speed ARINC 429 IRS bus interface. Refer to the System Description section of this manual for more information.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 3-9.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 3-10.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 3-10.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 3-10. Stand-Alone Mode ARINC 600 Top Plug Connection Details I/O From Top Plug Signal Name I 7D FWD Address, BIT 6 I 7E FWD Address, BIT 5 I 7F FWD Address, BIT 4 I 7G FWD Address, BIT 3 I 7H FWD Address, BIT 2 I 7J FWD Address, BIT 1 (MSB) 7K FWD Address, Common I To Description Common GND connection for system and I/O configuration and FWD ID Table 3-11.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 3-11.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 3-11.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 3-12. Stand-Alone ARINC 600 Bottom Plug Connection Details From I/O Bottom Plug 6.
Figure 3-7.
Figure 3-8.
Figure 3-9.
Figure 3-10.
Figure 3-11.
Figure 3-12.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal TEST AND FAULT ISOLATION This section provides the information required to determine the operational readiness of the HSD-400 terminals and to aid service personnel in diagnosing system faults, including the following sections: • Operational and Diagnostic Testing • Troubleshooting and Fault Isolation • Adjustment/Alignment Procedures • Modification History The operational and diagnostic t
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-1. List of Required Test Equipment Item Equipment Specification Quantity Cable, maintenance port interface cable Special See "Connection Requirements" on page 4-2 Remote access maximum cable length 25 ft. (From ARINC 600 connector to DB9 breakout connector) Test cable maximum length 1 25 ft. (From HSD-400 terminal to management computer) Front Panel access maximum cable length 50 ft.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-3, Table 4-4, Figure 4-1, and Figure 4-2 provide cabling details for the HSD-400 terminal for both direct and remote connection types. Note: The direct and remote connections to the HSD-400 terminal maintenance port cannot be used simultaneously. Table 4-3.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Figure 4-1. Remote Connection, Maintenance Cable Figure 4-2. Direct Connection, Maintenance Cable (c) Interface Requirements A standard VT100 compatible terminal running an emulator program (such as HyperTerminal, ProComm Plus, or similar) provides the user interface to the HSD-400 terminal MPU.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-5. Terminal Connection Settings Parameter Setting Stop bits 1 Flow Control None (2) Accessing the Maintenance Port Utility Access to the MPU menus is password protected. Each password permits access to a different level of program functionality.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal (d) Selecting Report Items 1. To open the list of possible system reports, press EQUAL SIGN. A list of report items appears. Active reports show as toggled on. Inactive reports show as toggled off. 2. To activate a report item, type the report item number and then press ENTER. Note: Multiple report items can be activated at the same time; type and enter each report item number separately. 3.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-6. Menu 1 Item Descriptions Menu Item Parameter Name Description override forward id Used in testing and fault isolation Enter a “test or alternate” Forward ID to use during fault isolation procedures. Resetting the HSD-400 terminal or cycling the power cancels this function.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal MENU 2 FIRMWARE Vx.x A set veh-relative azimuth K desired az veh-rel velocity T enter time of day L re-enter logon password Z reset HSD-400 N next menu O TERMINAL: STAND-ALONE MODE E set veh-relative elevation R resume automatic steering N annotate log file V get firmware versions S set satellite longitude previous menu = select reports HCM MODULE DETECTED Figure 4-4.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-7.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-8.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-9. Menu 3, Item “M” EEPROM Parameter Descriptions Menu Item Parameter Name Description 1 HPA-to-Antenna Total Loss Measures transmit coax cable loss from the HSD-400 terminal at MPC1 to the antenna including the DLNA loss-maximum is 2.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-9.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-9.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-10.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-11.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal MENU 13 FIRMWARE Vx.x T query DATA IO elapsed time S query DATA IO services F DATA IO fault logging level N next menu O TERMINAL: STAND-ALONE MODE V query DATA IO version C query DATA IO config pins F DATA IO logging level DATA previous menu = select reports HCM MODULE DETECTED Figure 4-9. Menu 13 Screen Display Table 4-12.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-13.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-15 describes the items available in Menu 21. MENU 21 FIRMWARE Vx.x P get channel card ethernet parms I get channel card IMEI number B request SBB configuration N next menu O previous menu = select reports Figure 4-12 Menu 21 Screen Display Table 4-15.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal 1 2 3 4 5 6 7 8 9 10 11 12 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF messages to channel card #1 hex output to channel card #1 responses from channel card #1 hex input from channel card #1 card #1 misc info sb antenna arinc input sb antenna maintenance word sb antenna status word channel card call status channel card THA codes channel card errors INS input 13 14 15 16 17 18 19 20 21 22 23
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal (6) Activating Maintenance Reports In Level 1 menu access, report item 23 (standard output) is automatically generated when the EQUAL SIGN is pressed. Once activated, the report data output is repeated on the computer display at one-second intervals. Level 2 maint access provides more flexibility in the use of the reports function.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-16.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal You are prompted to select the channel(s) for which to generate a report: 5 WHICH GAN CHANNEL (1,2,B,X) ? Select channel 1, channel 2, Both channels, or X to deselect all channels. When using report 17 (for channel card 2), select channel 3, channel 4, Both channels, or X to deselect all channels.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal These reports are commonly used for testing and troubleshooting the system and are only available to Level 2 users. Note: Depending on the version of software installed, and the user's selection of reports, the MPU report items displayed may differ from those shown in the example in Figure 4-16.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-18. Report 21 Item Descriptions Report 21 Call Codes (Call orig) Call originating from MES (mobile) or from a fixed location. (Call type) Call types (for example: speech) C. Fault Definitions The fault definitions that appear in the HSD-400 terminal Maintenance Menu logs are based directly on the cause code definitions provided by INMARSAT.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal (1) Test Setup Procedure The following steps outline the test setup procedure. For detailed connection of test equipment and operating instructions for the HSD-400 terminal MPU, see "Maintenance Port Utility" on page 4-2. 1. Ensure that the HSD-400 terminal is neither powered up nor connected to a power source before proceeding. 2.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-19. HSD-400 Terminal Mechanical Verification Checklist (Continued) Item Number Item Checked Verification Description 2. 0 Fan Tray Confirm plug configuration is correct Check chassis bonding Ensure fan rotation is unobstructed and rotates freely 3.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-20. HSD-400 Terminal Electrical Verification Checklist (Continued) Item Number Item Checked Verification Description 4.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal (a) Parameter Verification Procedure • From Menu 3, select item 'O' (list ORT). The ORT listing appears on the screen as shown in Figure 4-18. Verify that the correct system configuration parameters are listed in the ORT.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal HSD SERIAL NUMBER 190 MISCELLANEOUS PARAMETERS HPA-TO-ANTENNA TOTAL LOSS: [7m 6.7 dB[0m [7mMANUALLY SET[0m FORWARD ID: [7m 000000[0m [7mMANUALLY SET[0m GPS PROTECTION ALGORITHMS: [7mENABLED[0m [7mNOT SET[0m REGISTRATION REQ'D BEFORE CALLS: [7mDISABLED[0m [7mNOT SET[0m CHANNEL-CARD-TO-HPA LOSS: [7m 14.0 dB[0m [7mMANUALLY SET[0m MAX HPA GAIN: [7m 64.00 dB[0m [7mNOT SET[0m MIN ANTENNA GAIN: [7m 8.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal (5) System Power-up Checks Note: Before proceeding, ensure that all pre power-up, mechanical, and electrical verifications have been successfully performed and documented using Appendix E: Installation Checklist on page E-1. (a) Preparation The following tests serve primarily to confirm proper system power-up; therefore, they can be performed while the aircraft is still in the hanger.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal KERNEL V1.0 -- Thu Jun 23 11:40:25 2005 TESTING RAM ......RAM OK. RX: LABEL 310 DATA 640811 (IGNORED) RX: LABEL 324 DATA 600440 (IGNORED) RX: LABEL 311 DATA 7D5555 (IGNORED) RX: LABEL 325 DATA 7FF7C0 (IGNORED) RX: LABEL 314 DATA 613320 (IGNORED) RX:[2J[0;50rARINC TESTS PASSED HSD APPLICATION V8.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal (6) System On-Air Checks Conduct system on-air checks to confirm voice and data call capabilities through the satellite and ground station (LES) network. Additional testing confirms that proper signal level parameters are obtained through the antenna subsystem. (a) Preparation Before attempting on-air testing procedures: 1. Complete and confirm all service provider registration and activation.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal • FWD ID • Installation mode • Number of channel cards • All channel cards trigger OR registration The example figure has been edited for clarity. A successful log on is confirmed when the message "ACSE Successful ORR" and valid "beam" numbers are reported, e.g. beam 4.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal KERNEL Vx.x -- Mon Jan 01 12:40:48 2007 TESTING RAM ......RAM OK. HSD APPLICATION Vx.x -- Mon Jan 01 12:40:51 2007 Type "menu" to activate the maintenance port menus. Other passwords provide different levels of authorization.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal providing a sample display, an ISDN voice call is documented. Refer to the HSD Quick Reference (MN-1110-10063) for specific instructions on how to place voice and data calls. 1. To place an on-air voice or data call: Ensure the maintenance port report items 21 and 23 are activated. 2. Place a test call. Refer to "System Operation" on page 2-1 for detailed call procedures. 3.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal 12:43:24 #1 ABC123 E4 start 800124 14.00 dBW mobile aero 64k speech 28 C 47 dB/Hz 12:43:24 dop 0 ppb az 285.4 deg el 15.3 deg AOR EAST ant gain 12 (p/t) CARD #1: C/No=*** sig=-16.4 dB 28 C IDLE IN CALL beam=4 CARD #2: C/No=47.3 dB/Hz sig=-15.2 dB 30 C no call beam=4 45D21'16.1"N 75D0'0.2"W PT -10.0D RL 0.0D HD 185.0D TK 0.2D 0 knots 12:43:25 dop 0 ppb az 285.4 deg el 15.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal (7) Antenna Tracking Checks As a final ground-based system check, verify the antenna tracking. This confirms proper signal reception and transmission for all aircraft headings. (a) Preparation • Perform all previous tests and document the results before proceeding.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal • • Place any combination of voice and/or data calls while the aircraft is taxied in a full circle and/or and figure 8 pattern. Note any voice or data anomalies. In flight voice or data calls: • Place any combination of voice and/or data calls during any of the segments listed above. The flight pattern may include "standard rate of turn", figure 8, or circles. Note any voice or data anomalies.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal 12. Press Enter to indicate the default, N (No). The EMS Loader will continue to prompt for the next filename. 13. Enter the following file names one at a time, press Enter after each one, type Y or N, and press Enter again. • release.hex, N, Enter • cpumain.hex, N, Enter • tmsc33.hex, N, Enter • tmsc64.hex, N, Enter • rfcontrol.hex, N, Enter • rfcontrol2.hex, Y, Enter 14.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal 9. Press Enter. The load application prompts you to type in a filename. 10. Type the filename for the software being loaded to the HSD-400 terminal Control Processor, and then press Enter. The EMS Loader prompts you to select a COM port. 11. Type the COM port connected to the HSD-400 terminal, and then press Enter. 12. To start the load, press Enter. (To abort the software load, press Esc.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Note: Use care to ensure that the correct file name is entered for the HSD terminal's power type. For example, enter A1703006-V9A6.SX for a 28 V dc terminal or enter C0300106-V4A2.SX for a 115 V ac terminal. 11. Press Enter. The program prompts you to select a COM port. 12. Type the COM port connected to the HSD-400 terminal, and press Enter. 13. To start the load, press Enter.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal MENU 2 FIRMWARE V8.3 A set veh-relative azimuth K desired az veh-rel velocity T enter time of day L re-enter logon password Z reset HSD-400 N next menu O TERMINAL: STAND-ALONE MODE E set veh-relative elevation R resume automatic steering N annotate log file V get firmware versions S set satellite longitude previous menu = select reports HCM MODULE DETECTED Figure 4-22.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal 4. Disconnect the serial cable connector from the HSD-400 terminal Maintenance Port. 2. Troubleshooting and Fault Isolation This section provides troubleshooting procedures for HSD-400 terminals experiencing faults during the commissioning process or previously operational terminals now considered as "not working".
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal (1) Fault Isolation Screen Displays Figure 4-24 to Figure 4-34 provide example maintenance screens for reference and illustration purposes. time 8.6 seconds: powering on channel card #2 card is already on SENDING FIRST OC_RESTART COMMAND time 22.1 seconds CHAN #2 CONTROL PROCESSOR TRIGGERING ORR IN AORE!! SENDING FIRST OC_RESTART COMMAND time 22.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal CARD #1: C/No=52.9 dB/Hz sig=-16.9 dB 27 C no call beam=4 CARD #2: C/No=52.9 dB/Hz sig=-18.2 dB 27 C no call beam=4 45D21'29.1"N 75D1'54.6"W PT -10.0D RL 0.0D HD 185.0D TK 0.2D 0 knots CARD #1: C/No=52.4.0 dB/Hz sig=-17.6 dB 27 C in call beam=4 CARD #2: C/No=52.4 dB/Hz sig=-18.5 dB 27 C no call beam=4 45D21'16.1"N 75D0'0.2"W PT -10.0D RL 0.0D HD 185.0D TK 0.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal 12:43:55 dop**** az 285.4 deg el 15.3 deg AOR EAST ant gain 11 (p/t) CARD #1: C/No=52.9 dB/Hz sig=-16.9 dB 27 C no call beam=4 CARD #2: C/No=52.9 dB/Hz sig=-18.2 dB 27 C no call beam=4 ************ *********** ********* ******** ********* ******* ******* CARD #1: C/No=52.4.0 dB/Hz sig=-17.6 dB 27 C in call beam=4 CARD #2: C/No=52.4 dB/Hz sig=-18.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal MENU 3 FIRMWARE Vx.x L list EEPROM E reset EEPROM M misc.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Log-on password entered: "Maint" MENU1 FIRMWARE Vx.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal MENU1 X override forward id Y explain hpa error status N next menu O HPA UNCONTROLLED FIRMWARE Vx.x L test LEDs previous menu = select reports Y command entered: HPA MAINTENANCE WORD REPORTING ARINC ERROR HPA STATUS WORD REPORTING INVALID SSM 1 (NO COMPUTED DATA) Event log messages: MENU 3 L list EEPROM E reset EEPROM M misc.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal OMNIDIRECTIONAL MODE open loop tracking port/top active HGA LNA on port maintenance 0x00600003 port ant: status 608033 SDI=ACU gain 12 maint 600003 SDI=ACU port ant: status 608033 SDI=ACU gain 12 maint 600003 SDI=ACU port ant: status 608033 SDI=ACU gain 12 maint 600003 SDI=ACU port ant: status 608033 SDI=ACU gain 12 maint 600003 SDI=ACU port ant: status 608033 SDI=ACU gain 12 maint 600003 SDI=ACU
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal (2) Troubleshooting Table Table 4-21 provides fixes for basic HSD-400 terminal faults. Before completing any fix, activate the HSD-400 terminal MPU using the maintenance password. For detailed connection and user instructions, see "Connection Requirements" on page 4-2. Table 4-21.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-21. Troubleshooting and Fault Isolation (Continued) Fault Call Failure Description IRS information not available Maintenance Report Check Activate maintenance reports 21 and 23 • Check that the IRS systems are powered on and aligned. See Figure 4-28 • Check that connections to the IRS systems are secured. • Check the polarity of IRS input lines.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-21. Troubleshooting and Fault Isolation (Continued) Fault Call failure (cont’d) Description Maintenance Report Check • The account registration Forward ID is invalid or Activate strapped incorrectly maintenance report process has not been completed.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-21. Troubleshooting and Fault Isolation (Continued) Fault Call failure (cont’d) Description Maintenance Report Dialing sequence was Activate reports incomplete or incorrect 21and 52 See Figure 4-26 Check • Verify the number you are calling and try the number again. • Refer to the HSD Setup Guide (MN-1110-10048) for detailed operating instructions.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-21. Troubleshooting and Fault Isolation (Continued) Fault Description Maintenance Report Check Incoming call failure Incoming call shows as Activate reports 21 • Check the connection between the HSD and the a successful connection and 23 external device. in report 23, but call does not ring through to • Check configuration of the external device external devices is correct.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-21. Troubleshooting and Fault Isolation (Continued) Fault Description Maintenance Report Check Log-on successful, Authorization error (fault Activate reports 21 • Contact your service provider to verify that the but fails to complete code 12C4) and 23 forward ID is activated. call See Figure 4-25 • Check that the Forward ID is See Figure 4-28 strapped correctly.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-21. Troubleshooting and Fault Isolation (Continued) Fault HSD is operating outside the normal environmental specifications Description Channel card temperature fault Maintenance Report Check Activate report 21 or • Check channel card 23 temperature; temperatures of over 50° C to 60° C may cause the HSD-400 terminal to shut down. • Check that the fan tray is operational.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table 4-21. Troubleshooting and Fault Isolation (Continued) Fault Description No dial tone heard in handset Maintenance Report Activate report 21. Check • Confirm ISDN lines are wired correctly. • Verify handset connection is secure. • Wait a few minutes for the system to warm-up, then log-on and try your call again. • Check that IRS data is available.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Perform all fault isolation procedures provided in this section. Record and document all test results including LEDs function and maintenance port data outputs (report items 21 and 23). Enable report items 18, 19, and 20 (Port) or items 6, 7, and 8 (Starboard) to record antenna, ACU, and DLNA related faults. Enable other report items as required.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal • press the period key "." 15. To list the complete call log, in menu 3: • press F (list call log) • press F again (complete log) • press the period key "." • for extended information, press X 16. Close the log file on the terminal program. 17. The log file is in text format (.txt file). Open the file and add notes to the beginning of the file indicating: 3.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal MAINTENANCE AND REPAIR This section provides maintenance and repair information for the HSD-400 terminal, including the following sections: 1. • Maintenance • Repair • Instructions for Continued Airworthiness Maintenance The HSD Terminal does not require routine maintenance. 2. Repair All repair procedures must be completed by EMS SATCOM approved repair facilities. A.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal (1) Warranty Returns Equipment that qualifies for warranty repair can be returned to EMS SATCOM for repair or replacement at our discretion. The customer shall pay the shipping costs to EMS SATCOM and EMS SATCOM will pay for the shipping costs to return the repaired/replaced terminal to the customer.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal 6. Fax or email the details of the shipment to the R&O Coordinator, including the following information: Shipment date, carrier name, and the waybill number. Note: The processing of LRU returns is limited to standard business hours from 8:30 am to 5:00 pm EST.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal • Recommended periodic scheduled preventative maintenance tests (tests to determine system condition and/or latent failures): None required.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal APPENDIX A: INMARSAT SYSTEM OVERVIEW The satellite communication system comprises global satellite networks, Land Earth Stations (LES), and Mobile Earth Stations (MES). The LES is the part of the satellite communication system that is on the ground. These numerous, international stations are responsible for routing voice and data calls from the MES to their destinations around the world.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Satellite communication systems provide users with long-range voice and data communication by accessing global satellite and ground communications networks. Inmarsat is an international organization that operates and maintains the satellites and satellite networks. Inmarsat operates multiple geostationary satellites.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal APPENDIX B: TROUBLESHOOTING CHECKLIST Before performing the detailed testing and troubleshooting procedures provided in this manual, read the following Troubleshooting Checklist. Use the Troubleshooting Checklist to ensure you have not missed any key steps in the HSD-400 terminal setup. 1.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal 3. Is the HSD-400 terminal seated properly? In cases where the HSD-400 terminal is not fully seated into the ARINC 600 connector (to the rear of the Fan Tray), the user may experience intermittent system operation. If intermittent system operation occurs: • Check that the polarization pins are installed correctly as indicated on the applicable Outline and Installation drawing.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal APPENDIX C: RJ-45 CABLE TERMINATION DETAILS Page C–1 25 June 2008
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Page C–2 25 June 2008
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal APPENDIX D: INSTALLATION PLANNING CHECKLIST Done Installation Planning Steps 1.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Done Installation Planning Steps 2. Pin Strapping The following strapping is required Item Strapped pins, e.g. TP1A to BP1A Fwd ID System Mode Data I/O SDI 3. Wiring Antenna ISDN: Wire both ISDN lines (mandatory for 4 channels). Channels 1 and 2 operate over ISDN#1 and channels 3 and 4 over ISDN#2.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal APPENDIX E: INSTALLATION CHECKLIST Aircraft Identification: HSD-400 Install. Mode: Stand-Alone Name HSD-400 Model No.: HSD-400 Serial No.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Section Parameter Power Connections Voltage Levels Installation / Electrical IRS Input Config.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Section Operational Test Heading Antenna Antenna (Deg) Selected Azimuth HSD-400 CH 1 CH 2 CH 3 CH 4 C/No Signal C/No Signal C/No Signal C/No Signal 15 30 45 60 75 90 105 120 135 150 165 180 195 210 225 240 255 270 285 300 315 330 345 360 Page E–3 25 June 2008
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Blank Page Page E–4 25 June 2008
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal APPENDIX F: INMARSAT CAUSE CODES Table F-1 defines the maintenance port menu fault codes of the HSD-400 terminal.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table F-1 Inmarsat Cause Code Definitions (Continued) Inmarsat Cause Code Code Definition 1662 LES long term blockage of SCPC MES 1790 Call cleared, failure credit card validation process 1791 Call cleared, failure authentication process 1811 NCS MES ID busy 1812 NCS MES ID busy IPDS 1841 Call cleared, NCS initiated preemption for incoming Pri.
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table F-1 Inmarsat Cause Code Definitions (Continued) Inmarsat Cause Code Code Definition 2052 Call failed, LES selected is barred 2053 Call failed, number dialed must be in a phonebook 2053 Call failed, terminal can only be used with a valid SIM 2055 Call failed, user not logged in 2056 Call failed, user not logged in to SIM 2057 Call failed, LES is not in SIM allowed list 2058 Cal
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table F-1 Inmarsat Cause Code Definitions (Continued) Inmarsat Cause Code Code Definition 8001 ACSE Top Of Find BB 8002 ACSE Top Of Process BB 8010 ACSE Finding Primary NCS Long 8011 ACSE Finding Secondary NCS Short 8012 ACSE Finding Primary Standalone Short 8013 ACSE Finding Primary NCS Short 8014 ACSE Finding Primary Standalone Long 8018 ACSE Finding Secondary Standalone Short
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table F-1 Inmarsat Cause Code Definitions (Continued) Inmarsat Cause Code Code Definition 8310 ACSE ORR Query Begin 8311 ACSE ORR Query Burst 8312 ACSE ORR Query Successful 8313 ACSE ORR Query Failed 8400 ACSE Fixed Begin 8401 ACSE Fixed MESRP 8402 ACSE Fixed Call Type Set 8410 ACSE Fixed Tune NCSA 8411 ACSE Fixed Channel Assignment 8420 ACSE Fixed Clearing Call 8421 ACSE Fi
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table F-1 Inmarsat Cause Code Definitions (Continued) Inmarsat Cause Code Code Definition 8901 ACSE Successful Logoff 8902 ACSE No ORR Logoff 9000 ACSE accepts call 9003 ACSE accepted 9004 ACSE rejected 9020 ACSE call waiting 9021 ACSE idle selective clear 9022 ACSE TDM not found 9080 ACSE rejected fixed call due to invalid NSR 9081 ACSE In MRSi 9082 ACSE sounder turned on
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table F-1 Inmarsat Cause Code Definitions (Continued) Inmarsat Cause Code Code Definition 9130 Peripheral STU enabled 9131 Peripheral STU disabled 9200 MSG T_AM received 9201 MSG A_AM received 9202 MSG T_HA received 9203 MMI normal 9204 MMI inert 9205 MMI programming 9206 MMI reboot 9207 MMI powerdown 9208 MMI accepted 9209 MMI rejected 400000 CT SP bad 400000 No call
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table F-1 Inmarsat Cause Code Definitions (Continued) Inmarsat Cause Code Code Definition 400902 CT SP ODU status DDS 400910 CT SP prod test 400911 CT SP prod test ODU 401000 CT SP clear spot beam 800103 Mobile AMBE 800124 Mobile aero 64k speech 800404 Mobile data 800504 Mobile facsimile 800606 Mobile 64k UDI 800607 Mobile 56k UDI 800610 Mobile 64k audio 3k1 800622 Mobile
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table F-1 Inmarsat Cause Code Definitions (Continued) Inmarsat Cause Code Code Definition 12C8 Handover failed, LES not detected 12D1 Call failed, Spot-beam data invalid 12D2 Call failed, invalid scrambling vector 15A1 Call failed, MES not authorized at this LES 15A2 Call failed, service not authorized at this LES 15A3 Call cleared, credit card not authorized 15A4 Call cleared, auth
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table F-1 Inmarsat Cause Code Definitions (Continued) Inmarsat Cause Code Code Definition 1F01 Call cleared by terrestrial circuit (normal call termination from ground source) 1F11 Call failed, terrestrial party busy 1F21 Call failed, LES time-out (no answer) 1F61 Call failed, terrestrial circuit failure (call attempted during ORR) 1F62 Call failed, early clear by terrestrial circuit 2
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table F-1 Inmarsat Cause Code Definitions (Continued) Inmarsat Cause Code Code Definition B022 MOD Su not transmitted B024 MOD invalid frame no B025 MOD invalid slot no B028 MOD cannot Tx Su while tuning B030 MOD channel out of range B032 MOD cannot tune while Tx B033 MOD tuning in progress B040 MOD error watchdog B100 DEMOD error, general B101 DEMOD error, tune failed B102
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Table F-1 Inmarsat Cause Code Definitions (Continued) Inmarsat Cause Code Code Definition B324 ODU error alarm reverse power B328 ODU failed due to tx power check B329 ODU error alarm timeout B330 ODU error alarm timeout no trip B400 Internal temperature of terminal too high, turn off for 10 minutes B401 Internal temperature sensor failed B410 Mod error, handshake failure, power dow
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Notes: 25 June 2008
EMS SATCOM SYSTEM DESCRIPTION, INSTALLATION, AND MAINTENANCE MANUAL eNfusion™ HSD-400 High-speed Data Terminal Notes: 25 June 2008
