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Reference Manual

00809-0100-4665, Rev AA

August 2010

Rosemount 8732

Integral Mount or Remote Mount Magnetic

Flowmeter System with Profibus-PA

Summary of content (172 pages)

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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Integral Mount or Remote Mount Magnetic Flowmeter System with Profibus-PA www.rosemount.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Integral Mount or Remote Mount Magnetic Flowmeter System with Profibus-PA NOTICE Read this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product. Rosemount Inc. has two toll-free assistance numbers: Customer Central Technical support, quoting, and order-related questions.
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Reference Manual 00809-0100-4655, Rev AA August 2010 Rosemount 8732 Table of Contents SECTION 1 Introduction System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 SECTION 2 Installation Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual Rosemount 8732 00809-0100-4655, Rev AA August 2010 APPENDIX B Approval Information Product Certifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1 Sensor Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-5 APPENDIX C Diagnostics Diagnostic Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1 Licensing and Enabling . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual 00809-0100-4665, Rev AA August 2010 Section 1 Rosemount 8732 Introduction System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-1 Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2 Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 SAFETY MESSAGES Procedures and instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations. Refer to the safety messages listed at the beginning of each section before performing any operations.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Section 2 Rosemount 8732 Installation Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1 Transmitter Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2 Pre-Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2 Installation Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-3 Sensor Connections . . . . . . . . . . . . . . . . . . . .
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 The sensor liner is vulnerable to handling damage. Never place anything through the sensor for the purpose of lifting or gaining leverage. Liner damage can render the sensor useless. To avoid possible damage to the sensor liner ends, do not use metallic or spiral-wound gaskets. If frequent removal is anticipated, take precautions to protect the liner ends. Short spool pieces attached to the sensor ends are often used for protection.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Figure 2-1. Rosemount 8732 Dimensional Drawing 7.49 (190) 6.48 (165) LOI Cover 1 /2”-14 NPT Electrical Conduit Connections (2 places with a 3rd optional) 4.97 3.00 (126) (76) 8.81 (224) 1 /2”-14 NPT Remote Junction Box Conduit Connections (2 places) 3.07 (78) 4.97 (126) 5.82 (148) ENVIRONMENTAL CONSIDERATIONS To ensure maximum transmitter life, avoid temperature extremes and vibration.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Hardware Jumpers/Switches The 8732 Profibus PA electronics board is equipped with two user-selectable hardware switches. These switches do not have any functionality and should be left in the default positions as listed below: Simulate Enable OFF Transmitter Security OFF Changing the switch position will have no effect on the functionality of the electronics.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Figure 2-2. Cable Preparation Detail 1.00 (26) Cable Shield Electrical Considerations NOTE Dimensions are in inches (millimeters). Before making any electrical connections to the Rosemount 8732, consider the following standards and be sure to have the proper power supply, conduit, and other accessories. When preparing all wire connections, remove only the insulation required to fit the wire completely under the terminal connection.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Figure 2-3 shows the supply current for each corresponding supply voltage. For combinations not shown, you can calculate the maximum distance given the supply current, the voltage of the source, and the minimum start-up voltage of the transmitter, 12 V DC, using the following equation: SupplyVoltage – 12 VDC MaximumResis tan ce = -------------------------------------------------------------------1amp Figure 2-3.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Figure 2-4. AC Transmitter Power Connections AC Neutral or DC – AC Line or DC + Transmitter Power Cable AC or DC Ground Connect Profibus PA Wiring The Profibus PA signal provides the output information from the transmitter. Transmitter Communication Input The Profibus PA communication requires a minimum of 9 V dc and a maximum of 32 V dc at the transmitter communication terminals.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 NOTE The number of devices on a Profibus segment is limited by the power supply voltage, the resistance of the cable, and the amount of current drawn by each device. Transmitter Wiring Connection To connect the 8732 to the Profibus PA segment, complete the following steps. 1. Ensure that the power source and connecting cable meet the requirements outlined above and in “Field Wiring” on page 2-7. 2.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Figure 2-6. Rosemount 8732 Transmitter Field Wiring 6234 ft (1900 m) max (depending upon cable characteristics) (The power supply, filter, first terminator, and configuration tool are typically located in the control room.) Terminators (Spur) Profibus DP to Profibus PA Convertor (Spur) (Trunk) * Intrinsically safe installations may allow fewer devices per I.S. barrier.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 SENSOR CONNECTIONS This section covers the steps required to physically install the transmitter including wiring and calibration. Rosemount Sensors To connect the transmitter to a non-Rosemount sensor, refer to the appropriate wiring diagram in “Universal Sensor Wiring Diagrams” on page E-1. The calibration procedure listed is not required for use with Rosemount sensors.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Rosemount recommends using the combination signal and coil drive for N5, E5 approved sensors for optimum performance. Remote transmitter installations require equal lengths of signal and coil drive cables. Integrally mounted transmitters are factory wired and do not require interconnecting cables. Lengths from 5 to 1,000 feet (1.5 to 300 meters) may be specified, and will be shipped with the sensor.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Figure 2-9.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Section 3 Rosemount 8732 Configuration Quick Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1 Assigning Device Tag and Node Address . . . . . . . . . . . . page 3-2 Basic Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 The calibration number is more than a correction factor, or K- factor, for the sensor. The first five digits represent the low frequency gain. The ninth through thirteenth digits represent the high frequency gain. Both numbers are normalized from an ideal number of 10000. Standard configurations use the low frequency gain, but in noisy applications it may be worthwhile to switch to the higher frequency.
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Reference Manual 00809-0100-4665, Rev AA August 2010 AI Block Parameter Attribute Definitions Rosemount 8732 The following table describes the parameters that are available in the analog input function block. Each line item in the table defines the element and specifies the requirements for each element.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Absolute Index FSAFE_ TYPE 34 FSAFE_VALUE 35 ALARM_HYS 36 RESERVED 37 HI_HI_LIM 38 RESERVED 39 HI_LIM 40 RESERVED 41 42 43 44 45 46 47 48 49 50 LO_LIM RESERVED LO_LO_LIM RESERVED RESERVED RESERVED RESERVED RESERVED RESERVED SIMULATE 51-60 61 3-4 Parameter 33 RESERVED BY PNO VIEW_1_AI Description Defines the reaction of device, if a fault is detected. The calculated ACTUAL MODE remains in AUTO.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Totalizer Block Rosemount 8732 Totalizer 1 is Slot 2 Totalizer 2 is Slot 3 Totalizer 3 is Slot 4 The 8732E transmitter has three independent totalizer blocks. These blocks can be used to totalize independently over different time ranges or using different units of measure. Totalize Block Parameter Attribute Definitions The following table describes the parameters that are available in the totalizer (INTEG) block.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Profibus PA specific Parameters 26 TOTAL 27 UNIT_TOT 28 CHANNEL 29 SET_TOT 30 MODE_TOT 31 FAIL_TOT 32 PRESET_TOT 33 ALARM_HYS 34 HI_HI_LIM Reference to the active Transducer Block, which provides the measurement value to the Function Block.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 TRANSDUCER BLOCK PV The process variables (PV) measure flow in several ways that reflect your needs and the configuration of your flowmeter. When commissioning a flowmeter, review each process variable, its function and output, and take corrective action if necessary before using the flowmeter in a process application PV Value – The actual measured flow rate in the line.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Options for Flow Rate Units • ft/s • bbl/s (1 Barrel = 42 gallons) • ft/m • bbl/min (1 Barrel = 42 gallons) • ft/h • bbl/h (1 Barrel = 42 gallons) • m/s • bbl/d (1 Barrel = 42gallons) • m/h • cm3/s • gal/s • cm3/min • GPM • cm3/h • gal/h • cm3/d • gal/d • lb/s • L/s • lb/min • L/min • lb/h • L/h • lb/d • L/d • kg/s • CFS • kg/min • CFM • kg/h • CFH • kg/d 3 • ft /d • STon/s 3 • STon/min 3 • m /min • S
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Reference Manual 00809-0100-4665, Rev AA August 2010 Upper Range Value Rosemount 8732 This parameter set the flow rate in engineering units that corresponds to 100% flow. This parameter is configured in the Transducer Block. The Upper Range Value can be set for both forward or reverse flow rates. Flow in the forward direction is represented by positive values and flow in the reverse direction is represented by negative values. The URV can be any value from –43.3 ft/s to +43.3 ft/s (-13.2 m/s to +13.
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Reference Manual Rosemount 8732 00809-0100-4665, Rev AA August 2010 NOTE Be sure the calibration number reflects a calibration to a Rosemount reference transmitter. If the calibration number was generated by a means other than a certified Rosemount flow lab, accuracy of the system may be compromised. If your sensor is not a Rosemount sensor and was not calibrated at the Rosemount factory, contact your Rosemount representative for assistance.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Section 4 Rosemount 8732 Operation Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 Local Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-1 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-3 Advanced Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . page 4-12 Detailed Setup . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Data Entry The LOI keypad does not have numerical keys. Numerical data is entered by the following procedure. 1. Access the appropriate function. 2. Use the RIGHT ARROW key to move to the value to change. 3. Use the UP and DOWN ARROWS to change the highlighted value. For numerical data, toggle through the digits 0–9, decimal point, and dash.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Class 2 Masters Rosemount 8732 There are a number of available PROFIBUS configuration tools. These Class 2 Masters are manufacturer-independent tools for the operation, configuration, maintenance, and diagnosis of intelligent field devices. Device descriptor based Class 2 Masters allow 100% configuration capability on the 8732E Profibus PA transmitter. Class 2 Masters always need to be connected to the DP segment.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Basic Diagnostics The basic diagnostics menu contains all of the standard diagnostics and tests that are available in the 8732E transmitter. Empty Pipe Limits Empty Pipe allows you to view the current value and configure the diagnostic parameters. For more detail on this parameter see Appendix C: Diagnostics. EP Value Read the current Empty Pipe Value.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Run 8714i Run the meter verification test to check the transmitter, sensor, or entire installation. Full Meter Verification Run the internal meter verification to check the entire installation, sensor and transmitter at the same time. Transmitter Only Run the internal meter verification to check the transmitter only. Sensor Only Run the internal meter verification to check the sensor only.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Sensor Calibration Result Displays the result of the sensor calibration verification test as pass or fail. For more details on this parameter see Appendix C: Diagnostics. Coil Circuit Result Displays the result of the coil circuit test as pass or fail. For more details on this parameter see Appendix C: Diagnostics. Electrode Circuit Result Displays the result of the electrode circuit test as pass or fail.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Set Pass/Fail Criteria Set the maximum allowable deviation percentage test criteria for the 8714i Meter Verification test. There are three tests that this criteria can be set for: • Full Pipe; No Flow (Best test condition) – Default is 2% • Full Pipe; Flowing – Default is 3% • Empty Pipe – Default is 5% NOTE If the 8714i Meter Verification test is done with an empty pipe, the electrode circuit will NOT be tested.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Licensing If a diagnostic suite was not ordered initially, advanced diagnostics can be licensed in the field. Access the licensing information from this menu. For more details on licensing, see Appendix C: Diagnostics. License Status Determine if a diagnostics suite has been licensed, and if so, which diagnostics are available for activation.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 8714i Results Review the results of the 8714i Meter Verification tests. For more details on these results and what they mean, see Appendix C: Diagnostics. Test Condition Displays the conditions that the 8714i Meter Verification test was performed under. For more details on this parameter see Appendix C: Diagnostics. Test Criteria Displays the criteria that the 8714i Meter Verification test was performed against.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Trims Trims are used to calibrate the transmitter, re-zero the transmitter, and calibrate the transmitter with another manufacturer’s sensor. Proceed with caution whenever performing a trim function. Electronics Trim Electronics trim is the function by which the factory calibrates the transmitter. This procedure is rarely needed by customers. It is only necessary if you suspect the Rosemount 8732E is no longer accurate.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Universal Trim The Universal Trim function enables the Rosemount 8732E to calibrate sensors that were not calibrated at the Rosemount factory. The function is activated as one step in a procedure known as in-process calibration. If your Rosemount sensor has a 16-digit calibration number, in-process calibration is not required.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 ADVANCED CONFIGURATION In addition to the basic configuration options and the diagnostic information and controls, the 8732 has many advanced functions that can also be configured as required by the application.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Signal Processing Rosemount 8732 The 8732E contains several advanced functions that can be used to stabilize erratic outputs caused by process noise. The signal processing menu contains this functionality. Below is sample PDM screen shot of Signal Processing. Operating Mode (Operation) The Operating Mode should be used only when the signal is noisy and gives an unstable output.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Time Limit 0 to 256 Seconds The time limit parameter forces the output and running average values to the new value of an actual flow rate change that is outside the percent limit boundaries. It thereby limits response time to flow changes to the time limit value rather than the length of the running average. For example, if the number of samples selected is 100, then the response time of the system is 10 seconds.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 DSP Software Rev This function displays the software revision number of the transmitter. Construction Materials Construction materials contain information about the sensor that is connected to the transmitter. This information is configured into the transmitter for later reference. This information can be helpful when calling the factory for support.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Electrode Material Electrode Material enables you to select the electrode material for your magnetic transmitter system. This variable only needs to be changed if you have replaced electrodes or if you have replaced your sensor.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Section 5 Rosemount 8732 Sensor Installation Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-1 Sensor Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-3 Sensor Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5-4 Installation (Flanged Sensor) . . . . . . . . . . . . . . . . . . . . . . page 5-7 Installation (Wafer Sensor) . . . . . . . . . . . . . . .
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Explosions could result in death or serious injury: Installation of this transmitter in an explosive environment must be in accordance with the appropriate local, national, and international standards, codes, and practices. Please review the approvals section of the 8732 reference manual for any restrictions associated with a safe installation.
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Reference Manual 00809-0100-4665, Rev AA August 2010 SENSOR HANDLING Rosemount 8732 Handle all parts carefully to prevent damage. Whenever possible, transport the system to the installation site in the original shipping containers. PTFE-lined sensors are shipped with end covers that protect it from both mechanical damage and normal unrestrained distortion. Remove the end covers just before installation.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 SENSOR MOUNTING Physical mounting of a sensor is similar to installing a typical section of pipe. Conventional tools, equipment, and accessories (bolts, gaskets, and grounding hardware) are required.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Figure 5-4. Incline or Decline Orientation FLOW FLOW Horizontal installation should be restricted to low piping sections that are normally full. Orient the electrode plane to within 45 degrees of horizontal in horizontal installations.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 The electrodes in the Rosemount 8711 are properly oriented when the top of the sensor is either vertical or horizontal, as shown in Figure 5-6. Avoid any mounting orientation that positions the top of the sensor at 45 degrees from the vertical or horizontal position. Figure 5-6.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 INSTALLATION (FLANGED SENSOR) The following section should be used as a guide in the installation of the flange-type Rosemount 8705 and Rosemount 8707 High-Signal Sensors. Refer to page 5-10 for installation of the wafer-type Rosemount 8711 Sensor. Gaskets The sensor requires a gasket at each of its connections to adjacent devices or piping.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 NOTE Do not bolt one side at a time. Tighten each side simultaneously. Example: 1. Snug left 2. Snug right 3. Tighten left 4. Tighten right Do not snug and tighten the upstream side and then snug and tighten the downstream side. Failure to alternate between the upstream and downstream flanges when tightening bolts may result in liner damage. Always check for leaks at the flanges after tightening the flange bolts.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Table 5-2.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Table 5-3.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Table 5-4. Stud Specifications Nominal Sensor Size Stud Specifications 0.15 – 1 inch (4 – 25 mm) 316 SST ASTM A193, Grade B8M Class 1 threaded mounted studs CS, ASTM A193, Grade B7, threaded mounting studs 11/2 – 8 inch (40 – 200 mm) 3. Place the sensor between the flanges. Make sure that the centering rings are properly placed in the studs.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Table 5-5. Flange bolt Torque Specifications of Rosemount 8711 Sensors Size Code Line Size Pound-feet Newton-meter 15F 30F 005 010 015 020 030 040 060 080 0.15 inch (4 mm) 0.30 inch (8 mm) 1 /2-inch (15 mm) 1 inch (25 mm) 11/2 inch (40 mm) 2 inch (50 mm) 3 inch (80 mm) 4 inch (100 mm) 6 inch (150 mm) 8 inch (200 mm) 5 5 5 10 15 25 40 30 50 70 6.8 6.8 6.8 13.6 20.5 34.1 54.6 40.1 68.2 81.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 NOTE Consult factory for installations requiring cathodic protection or situations where there are high currents or high potential in the process. The sensor case should always be earth grounded in accordance with national and local electrical codes. Failure to do so may impair the protection provided by the equipment. The most effective grounding method is direct connection from the sensor to earth ground with minimal impedance.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Figure 5-14. Grounding with Grounding Rings or Lining Protectors Grounding Rings or Lining Protectors Figure 5-15.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Figure 5-16.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 PROCESS LEAK PROTECTION (OPTIONAL) The Rosemount 8705 and 8707 High-Signal Sensor housing is fabricated from carbon steel to perform two separate functions. First, it provides shielding for the sensor magnetics so that external disturbances cannot interfere with the magnetic field and thus affect the flow measurement.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Relief Valves Rosemount 8732 The first optional configuration, identified by the W1 in the model number option code, uses a completely welded coil housing. This configuration does not provide separate electrode compartments with external electrode access.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Figure 5-19. Housing Configuration — Sealed Electrode Compartment (Option Code W3) Fused Glass Seal O-Ring Seal Sealed Electrode Compartment 1 /2 - 27 NPT Grounding Electrode Port Optional: Use drain port to plumb to a safe area (Supplied by user) If necessary, capture any process fluid leakage, connect the appropriate piping to the drainports, and provide for proper disposal (see Figure 5-19).
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Reference Manual 00809-0100-4665, Rev AA August 2010 Section 6 Rosemount 8732 Maintenance and Troubleshooting Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-1 Installation Check and Guide . . . . . . . . . . . . . . . . . . . . . . page 6-2 Diagnostic Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6-3 Transmitter Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . page 6-5 Quick Troubleshooting . . . . . . . . . . . . . . . . . .
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 INSTALLATION CHECK AND GUIDE Use this guide to check new installations of Rosemount magnetic flowmeter systems that appear to malfunction. Before You Begin Transmitter Apply power to your system before making the following transmitter checks. 1. Verify that the correct sensor calibration number is entered in the transmitter. The calibration number is listed on the sensor nameplate. 2.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 DIAGNOSTIC MESSAGES Problems in the magnetic flowmeter system are usually indicated by incorrect output readings from the system, error messages, or failed tests. Consider all sources in identifying a problem in your system. Table 6-1.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Table 6-1. Rosemount 8732 Basic Diagnostic Messages Message “DSP Hardware not compatible with software” Local Display Error Message (English) Incompatible SW Potential Cause DSP Software Revision is not equal to Hornet’s Expectations. Corrective Action Install software revision equal to Hornet's Expectation Table 6-2.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 TRANSMITTER TROUBLESHOOTING Table 6-4.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Table 6-4.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 QUICK TROUBLESHOOTING Step 1: Wiring Errors The most common magmeter problem is wiring between the sensor and the transmitter in remote mount installations. The signal wire and coil drive wire must be twisted shielded cable: 20 AWG twisted shielded cable for the electrodes and 14 AWG twisted shielded cable for the coils. Ensure that the cable shield is connected at both ends of the electrode and coil drive cables.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Table 6-5. Sensor Test Test Sensor Location Required Equipment Measuring at Connections A. Sensor Coil Installed or Uninstalled Multimeter 1 and 2 = R B. Shields to Case Installed or Uninstalled Multimeter 17 and Expected Value Potential Cause Corrective Action 2  R  18 • Open or Shorted Coil • Remove and replace sensor  0.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Figure 6-1. Sensor Circuit Diagram 68.1k (not applicable for sensors with N0 hazardous certification approval option code) 68.1k Sensor Housing Step 4: Uninstalled Sensor Tests An uninstalled sensor can also be used for sensor troubleshooting. To interpret the results, the hazardous location certification for the sensor must be known. Applicable codes for the Rosemount 8705 are N0, N5, and KD.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Figure 6-2. 45° Electrode Plane To insure accuracy of resistance readings, zero out multimeter by shorting and touching the leads together. Table 6-6. Uninstalled Rosemount 8705 / 8707 Flanged Sensor Tests Hazardous Location Certifications Measuring at Connections N0 N5, KD 18 and Electrode(1)  275  61k  R  75k  (1)  275  61k  R  75k  19 and Electrode 17 and Grounding Electrode  0.3   0.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Appendix A Rosemount 8732 Reference Data Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . page A-1 E-Series Advanced Diagnostics Capabilities . . . . . . . . . . page A-4 Output Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-4 Profibus PA fieldbus Digital Output Specifications . . . . . page A-4 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Figure A-1. AC Current Requirements Supply Current (Amps) 0.320 0.300 0.280 0.260 0.240 0.220 0.200 0.180 0.160 0.140 0.120 0.100 80 100 120 140 160 180 200 220 240 Power Supply Voltage (AC RMS) Figure A-2.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Figure A-4. 8732E DC Load Limitations 600 Load (Ohms) 500 Operating Region 0 10.8 30 Power Supply (Volts) Rmax = Vps = Rmax = 31.25 (Vps – 10.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Low Flow Cutoff Adjustable between 0.01 and 38.37 ft./s (0.003 and 11.7 m/s). Below selected value, output is driven to the zero flow rate signal level. Overrange Capability Signal output will remain linear until 110% of upper range value or 44 ft./s (13 m/s). The signal output will remain constant above these values. Out of range message displayed on LOI and the Field Communicator.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Profibus PA Function Blocks Rosemount 8732 Physical Block - Slot 0 The Physical Block contains physical transmitter information, including available memory, manufacturer identification, device type, software tag, and unique identification. Transducer Block - Slot 5 The transducer block calculates flow from the measured induced voltage and provides the flowrate input to the AI Block.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 PERFORMANCE SPECIFICATIONS (System specifications are given using the frequency output and with the unit at reference conditions.) Accuracy Includes the combined effects of linearity, hysteresis, repeatability, and calibration uncertainty. Rosemount E Series with 8705/8707 Sensor: Standard system accuracy is ±0.25% of rate ±1.0 mm/sec from 0.04 to 6 ft./s (0.01 to 2 m/s); above 6 ft./s (2 m/s), the system has an accuracy of ±0.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Optional high accuracy is ±0.25% of rate from 3 to 39 ft./s (1 to 12 m/s). 2.5 % of Rate 2.0 1.5 1.0 0.25% 0.5% 0.5 0 0 3 (1) 6 (2) 13 (4) 20 (6) 27 (8) 33 (10) 40 (12) Velocity in ft/s (m/s) Rosemount E-Series with Legacy 8705/8707 Sensors: Standard system accuracy is ±0.5% of rate from 1 to 39 ft./s (0.3 to 12 m/s); between 0.04 and 1.0 ft./s (0.01 and 0.3 m/s), the system has an accuracy of ±0.005 ft./s (0.0015 m/s).
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 PHYSICAL SPECIFICATIONS Materials of Construction Housing Low copper aluminum, Type 4X and IEC 60529 IP66 Paint Polyurethane Cover Gasket Rubber Electrical Connections Two 1/2–14 NPT connections provided on the transmitter housing (optional third connection available). PG13.5 and CM20 adapters are available. Screw terminals provided for all connections. Power wiring connected to transmitter only.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 ORDERING INFORMATION Table A-1. Rosemount 8732E/ Profibus PA Ordering Information Model Product Description 8732E Magnetic Flowmeter Transmitter 8732E • Transmitter Style Standard S Standard • Standard ★ • • Standard ★ ★ • • Standard ★ ★ • Standard ★ Transmitter Mount Standard T Integral Mount R Remote Mount for 2 in.
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Reference Manual Rosemount 8732 00809-0100-4665, Rev AA August 2010 Table A-1.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Table A-1.
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Reference Manual Rosemount 8732 A-12 00809-0100-4665, Rev AA August 2010
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Reference Manual 00809-0100-4665, Rev AA August 2010 Appendix B Rosemount 8732 Approval Information Product Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-1 Approved Manufacturing Locations . . . . . . . . . . . . . . . . . page B-1 European Directive Information . . . . . . . . . . . . . . . . . . . . page B-1 Sensor Approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page B-5 PRODUCT CERTIFICATIONS Approved Manufacturing Locations Rosemount Inc.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 For Rosemount 8732E transmitters: IEC 60079-0: 2004 IEC 60079-0: 2007 IEC 60079-1: 2007 IEC 60079-7: 2006 IEC 60079-11: 2006 IEC 60079-15: 2005 IEC 61241-0: 2004 IEC 61241-1: 2004 NOTE For intrinsically safe (IS) outputs on the 8732E output option code B, F, or P must be selected. IS outputs for Class I, Division 1, Groups A, B, C, D.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 European Certifications E1 ATEX Flameproof Certificate No.: KEMA 07ATEX0073 X II 2G Ex de IIC or Ex de [ia] IIC T6 (-50°C  Ta  +60 °C) with LOI (-20°C  Ta  +60 °C) Vmax = 250 V AC or 42 V DC 0575 ED ATEX Flameproof Certificate No.: KEMA 07ATEX0073 X II 2G Ex de IIB or Ex de [ia] IIB T6 (-50°C  Ta  +60 °C) with LOI (-20°C  Ta  +60 °C) Vmax = 250 V AC or 42 V DC 0575 ND(1) ATEX Dust Certificate No.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 International Certifications IECEx E7 IECEx Flameproof Certificate No.: KEM 07.0038X Ex de IIC T6 Gb or Ex de [ia Ga] IIC T6 Gb (-50 °C  Ta  +60 °C) with LOI (-20°C  Ta  +60 °C) Vmax = 250 V AC or 42 V DC EF IECEx Flameproof Certificate No.: KEM 07.0038X Ex de IIB T6 Gb or Ex de [ia IIC Ga] IIB T6 Gb (-50 °C  Ta  +60 °C) with LOI (-20°C  Ta  +60 °C) Vmax = 250 V AC or 42 V DC NF IECEx Dust Certificate No.: KEM 07.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 InMetro - Brazil E2 InMetro Flameproof Certificate No.: NCC 5030/08 BR-Ex de IIC or BR-Ex de [ia] IIC T6 (-50 °C  Ta  +60 °C) with LOI (-20°C  Ta  +60 °C) Vmax = 250 V AC or 42 V DC EB InMetro Flameproof Certificate No.: NCC 5030/08 BR-Ex de IIB or BR-Ex de [ia] IIB T6 (-50 °C  Ta  +60 °C) with LOI (-20°C  Ta  +60 °C) Vmax = 250 V AC or 42 V DC KOSHA - Korea E9 KOSHA Flameproof Certificate No.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 ECO PENDING B-6 Electronic Master – PRINTED COPIES ARE UNCONTROLLED – Rosemount Proprietary Figure B-1.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Electronic Master – PRINTED COPIES ARE UNCONTROLLED – Rosemount Proprietary Figure B-2. ATEX Installation Drawings (Cont.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 ECO PENDING B-8 Electronic Master – PRINTED COPIES ARE UNCONTROLLED – Rosemount Proprietary Figure B-3. ATEX Installation Drawings (Cont.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Electronic Master – PRINTED COPIES ARE UNCONTROLLED – Rosemount Proprietary Figure B-4. ATEX Installation Drawings (Cont.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 ECO PENDING B-10 Electronic Master – PRINTED COPIES ARE UNCONTROLLED – Rosemount Proprietary Figure B-5. ATEX Installation Drawings (Cont.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Electronic Master – PRINTED COPIES ARE UNCONTROLLED – Rosemount Proprietary Figure B-6. ATEX Installation Drawings (Cont.
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Reference Manual Rosemount 8732 00809-0100-4665, Rev AA August 2010 Electronic Master – PRINTED COPIES ARE UNCONTROLLED – Rosemount Proprietary Figure B-7. Installation Drawings with FM Certified I.S.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Electronic Master – PRINTED COPIES ARE UNCONTROLLED – Rosemount Proprietary Figure B-8. Installation Drawings with FM Certified I.S. Output (Cont.
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Reference Manual Rosemount 8732 00809-0100-4665, Rev AA August 2010 Electronic Master – PRINTED COPIES ARE UNCONTROLLED – Rosemount Proprietary Figure B-9. Installation Drawings with FM Certified I.S. Output (Cont.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Electronic Master – PRINTED COPIES ARE UNCONTROLLED – Rosemount Proprietary Figure B-10. Installation Drawings with FM Certified I.S. Output (Cont.
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Reference Manual Rosemount 8732 00809-0100-4665, Rev AA August 2010 Electronic Master – PRINTED COPIES ARE UNCONTROLLED – Rosemount Proprietary Figure B-11. Installation Drawings with CSA Certified I.S.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Electronic Master – PRINTED COPIES ARE UNCONTROLLED – Rosemount Proprietary Figure B-12. Installation Drawings with CSA Certified I.S. Output (Cont.
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Reference Manual Rosemount 8732 00809-0100-4665, Rev AA August 2010 Electronic Master – PRINTED COPIES ARE UNCONTROLLED – Rosemount Proprietary Figure B-13. Installation Drawings with CSA Certified I.S. Output (Cont.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Electronic Master – PRINTED COPIES ARE UNCONTROLLED – Rosemount Proprietary Figure B-14. Installation Drawings with CSA Certified I.S. Output (Cont.
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Reference Manual Rosemount 8732 00809-0100-4665, Rev AA August 2010 Figure B-15.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Figure B-16.
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Reference Manual Rosemount 8732 B-22 00809-0100-4665, Rev AA August 2010
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Reference Manual 00809-0100-4665, Rev AA August 2010 Appendix C Rosemount 8732 Diagnostics Diagnostic Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-1 Licensing and Enabling . . . . . . . . . . . . . . . . . . . . . . . . . . . page C-2 Tunable Empty Pipe Detection . . . . . . . . . . . . . . . . . . . . . page C-2 Ground/Wiring Fault Detection . . . . . . . . . . . . . . . . . . . . . page C-4 High Process Noise Detection . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 LICENSING AND ENABLING All non-basic diagnostics must be licensed by ordering option code D01, D02, or both. In the event that a diagnostic option is not ordered, advanced diagnostics can be licensed in the field through the use of a license key. To obtain a license key, contact your local Rosemount Representative. Each transmitter has a unique license key specific to the diagnostic option code.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Empty Pipe Trigger Level Limits: 3 to 2000 This value configures the threshold limit that the Empty Pipe Value must exceed before the Empty Pipe diagnostic alert activates. The default setting from the factory is 100. Empty Pipe Trigger Count Limits: 5 to 50 This value configures the number of consecutive updates that the Empty Pipe Value must exceed the Empty Pipe Trigger Level before the Empty Pipe diagnostic alert activates.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Troubleshooting Empty Pipe GROUND/WIRING FAULT DETECTION The following actions can be taken if Empty Pipe detection is unexpected. 1. Verify the sensor is full. 2. Verify that the sensor has not been installed with a measurement electrode at the top of the pipe. 3. Decrease the sensitivity by setting the Empty Pipe Trigger Level to a value above the Empty Pipe Value read with a full pipe. 4.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Troubleshooting Ground/Wiring Fault Rosemount 8732 The transmitter detected high levels of 50/60 Hz noise caused by improper wiring or poor process grounding. 1. Verify that the transmitter is earth grounded. 2. Connect ground rings, grounding electrode, lining protector, or grounding straps. Grounding diagrams can be found in “Grounding” on page 5-12. 3. Verify sensor is full. 4. Verify wiring between sensor and transmitter is prepared properly.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 High Process Noise Parameters The High Process Noise diagnostic has two read-only parameters. It does not have any configurable parameters. This diagnostic requires that flow be present in the pipe and the velocity be > 1 ft/s. 5 Hz Signal to Noise Ratio Reads the current value of the signal to noise ratio at the coil drive frequency of 5 Hz. This is a read-only value.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 NOTE In applications where very high levels of noise are a concern, it is recommended that a dual-calibrated Rosemount High-Signal 8707 sensor be used. These sensors can be calibrated to run at lower coil drive current supplied by the standard Rosemount transmitters, but can also be upgraded by changing to the 8712H High-Signal transmitter.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 8714I METER VERIFICATION The 8714i Meter Verification diagnostic provides a means of verifying the flowmeter is within calibration without removing the sensor from the process. This is a manually initiated diagnostic test that provides a review of the transmitter and sensors critical parameters as a means to document verification of calibration.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Transmitter Run the 8714i Meter Verification test on the transmitter only. This results in the verification test only checking the transmitter calibration to the limits of the test criteria selected when the 8714i Meter Verification test was initiated. 8714i Meter Verification Test Parameters The 8714i has a multitude of parameters that set the test criteria, test conditions, and scope of the calibration verification test.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 8714i Meter Verification Test Results Parameters Once the 8714i Meter Verification test is initiated, the transmitter will make several measurements to verify the transmitter calibration, sensor calibration, coil circuit health, and electrode circuit health. The results of these tests can be reviewed and recorded on the calibration verification report found on page C-14.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Sensor Calibration Verification Displays the results of the sensor calibration verification test as either a Pass or Fail. Coil Circuit Verification Displays the results of the coil circuit health check as either a Pass or Fail Electrode Circuit Verification Displays the results of the electrode circuit health check as either a Pass or Fail.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Troubleshooting the 8714i Meter Verification Test Figure C-1. Troubleshooting the 8714i Meter Verification Test Table 8714i Meter Verification Functionality In the event that the 8714i Meter Verification test fails, the following steps can be used to determine the appropriate course of action. Begin by reviewing the 8714i results to determine the specific test that failed.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 8714i Meter Verification Measurements The 8714i Meter Verification test will make measurements of the coil resistance, coil signature, and electrode resistance and compare these values to the values taken during the sensor signature process to determine the sensor calibration deviation, the coil circuit health, and the electrode circuit health.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 ROSEMOUNT MAGNETIC FLOWMETER CALIBRATION VERIFICATION REPORT Calibration Verification Report Parameters Calibration Conditions: □ Internal □ External User Name: _____________________________________________ Test Conditions: □ Flowing □ No Flow, Full Pipe □ Empty Pipe Tag #:__________________________________________________ Flowmeter Information and Configuration Software Tag:____________________________________________ PV URV (20 mA scal
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Reference Manual 00809-0100-4665, Rev AA August 2010 Appendix D Rosemount 8732 Digital Signal Processing Safety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page D-1 Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page D-2 SAFETY MESSAGES Instructions and procedures in this section may require special precautions to ensure the safety of the personnel performing the operations.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 PROCEDURES If the output of your Rosemount 8732 is unstable, first check the wiring and grounding associated with the magnetic flowmeter system.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 This software technique, known as signal processing, “qualifies” individual flow signals based on historic flow information and three user-definable parameters, plus an on/off control. These parameters are: 1. Number of samples: The number of samples function sets the amount of time that inputs are collected and used to calculate the average value.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 x: o: Input flow signal from sensor. Average flow signals and transmitter output, determined by the “number of samples” parameter. Tolerance band, determined by the “percent limit” parameter. – Upper value = average flow + [(percent limit/100) average flow] – Lower value = average flow – [(percent limit/100) average flow] 1. This scenario is that of a typical non-noisy flow.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Appendix E Rosemount 8732 Universal Sensor Wiring Diagrams Rosemount Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page E-3 Brooks Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page E-6 Perform the Universal Auto Trim function. . . . . . . . . . . . page E-5 Fischer And Porter Sensors . . . . . . . . . . . . . . . . . . . . . . . page E-9 Foxboro Sensors . . . . . . . . . . . . . . . . . . . . . . . . .
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Table E-1.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 ROSEMOUNT SENSORS Rosemount 8705/8707/8711/8721 Sensors to Rosemount 8732 Transmitter Connect coil drive and electrode cables as shown in Figure . Figure E-1. Wiring Diagram to a Rosemount 8732 Transmitter Table E-2. Rosemount 8705/8707/8711/8721 Sensor Wiring Connections Rosemount 8732 Transmitters Rosemount 8705/8707/8711/8721 Sensors 1 2 1 2 17 18 19 17 18 19 This is a pulsed DC magnetic flowmeter.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Rosemount 8701 Sensor to Rosemount 8732 Transmitter Connect coil drive and electrode cables as shown in Figure E-2 on page E-4. Figure E-2. Wiring Diagram for Rosemount 8701 Sensor and Rosemount 8732 Transmitter ROSEMOUNT 8701 SENSOR ROSEMOUNT 8732 TRANSMITTER 17 1 18 2 19 Table E-3. Rosemount 8701 Sensor Wiring Connections Rosemount 8732 Rosemount 8701 Sensors 1 2 1 2 17 18 19 17 18 19 This is a pulsed DC magnetic flowmeter.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Connecting Sensors of Other Manufacturers Rosemount 8732 Before connecting another manufacturer’s sensor to the Rosemount 8732 transmitter, it is necessary to perform the following functions. 1. Turn off the AC power to the sensor and transmitter. Failure to do so could result in electrical shock or damage to the transmitter. 2. Verify that the coil drive cables between the sensor and the transmitter are not connected to any other equipment. 3.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 BROOKS SENSORS Connect coil drive and electrode cables as shown in Figure E-3. Model 5000 Sensor to Rosemount 8732 Transmitter Figure E-3. Wiring Diagram for Brooks Sensor Model 5000 and Rosemount 8732 BROOKS MODEL 5000 ROSEMOUNT 8732 TRANSMITTER Table E-4. Brooks Model 5000 Sensor Wiring Connections Rosemount 8732 Brooks Sensors Model 5000 1 2 1 2 17 18 19 17 18 19 This is a pulsed DC magnetic flowmeter.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Model 7400 Sensor to Rosemount 8732 Transmitter Figure E-4. Wiring Diagram for Brooks Sensor Model 7400 and Rosemount 8732 Rosemount 8732 Connect coil drive and electrode cables as shown in Figure E-4. BROOKS MODEL 7400 ROSEMOUNT 8732 TRANSMITTER Table E-5. Brooks Model 7400 Sensor Wiring Connections Rosemount 8732 Brooks Sensors Model 7400 1 2 Coils + Coils – 17 18 19 Shield Electrode + Electrode – This is a pulsed DC magnetic flowmeter.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 ENDRESS AND HAUSER SENSORS Connect coil drive and electrode cables as shown in Figure E-5. Endress and Hauser Sensor to Rosemount 8732 Transmitter Figure E-5. Wiring Diagram for Endress and Hauser Sensors and Rosemount 8732 ROSEMOUNT 8732 TRANSMITTER ENDRESS AND HAUSER SENSORS Electrodes 7 5 4 14 42 41 Coils Table E-6.
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Reference Manual 00809-0100-4665, Rev AA August 2010 FISCHER AND PORTER SENSORS Rosemount 8732 Connect coil drive and electrode cables as shown in Figure E-6. Model 10D1418 Sensor to Rosemount 8732 Transmitter Figure E-6. Wiring Diagram for Fischer and Porter Sensor Model 10D1418 and Rosemount 8732 ROSEMOUNT 8732 TRANSMITTER Electrode Connections 3 2 1 U1 U2 G L1 L2 8 Coil Connections 6 7 5 Table E-7.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Model 10D1419 Sensor to Rosemount 8732 Transmitter Connect coil drive and electrode cables as shown in Figure E-7. Figure E-7. Wiring Diagram for Fischer and Porter Sensor Model 10D1419 and Rosemount 8732 ROSEMOUNT 8732 TRANSMITTER Electrode Connections 3 2 1 16 17 18 L1 L2 Coil Connections Table E-8.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Model 10D1430 Sensor (Remote) to Rosemount 8732 Transmitter Rosemount 8732 Connect coil drive and electrode cables as shown in Figure E-8. Figure E-8. Wiring Diagram for Fischer and Porter Sensor Model 10D1430 (Remote) and Rosemount 8732 ROSEMOUNT 8732 TRANSMITTER Electrode Connections 1 2 3 G L1 8 Coil Connections Table E-9.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Model 10D1430 Sensor (Integral) to Rosemount 8732 Transmitter Connect coil drive and electrode cables as shown in Figure E-9. Figure E-9. Wiring Diagram for Fischer and Porter Sensor Model 10D1430 (Integral) and Rosemount 8732 ROSEMOUNT 8732 TRANSMITTER Electrode Connections 1 2 3 1 2 3 7 6 8 L2 L1 U2 U1 TB1 7 6 L2 To L2 L1 U2 U1 G Coil Connections TB2 To Calibration Device (Disconnect) Table E-10.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Model 10D1465 and Model 10D1475 Sensors (Integral) to 8732 Transmitter Rosemount 8732 Connect coil drive and electrode cables as shown in Figure E-10. Figure E-10. Wiring Diagram for Fischer and Porter Sensor Model 10D1465 and Model 10D1475 (Integral) and Rosemount 8732 ROSEMOUNT 8732 TRANSMITTER Electrode Connections 2A 2 Disconnect 1 5 6 16 3 CT M2 M1 MR Coil Connections Table E-11.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Fischer and Porter Sensor to Rosemount 8732 Transmitter Connect coil drive and electrode cables as shown in Figure E-11. Figure E-11. Generic Wiring Diagram for Fischer and Porter Sensors and Rosemount 8732 FISCHER AND PORTER SENSORS ROSEMOUNT 8732 TRANSMITTER Electrodes 2 1 3 Coils Chassis M2 M1 Fuse Table E-12.
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Reference Manual 00809-0100-4665, Rev AA August 2010 FOXBORO SENSORS Rosemount 8732 Connect coil drive and electrode cables as shown in Figure E-12. Series 1800 Sensor to Rosemount 8732 Transmitter Figure E-12. Wiring Diagram for Foxboro Series 1800 and Rosemount 8732 ROSEMOUNT 8732 TRANSMITTER FOXBORO SERIES 1800 SENSOR Electrode Connections Outer Shield White Lead White Shield Black Lead Black Shield Inner Shield Coil Connections Table E-13.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Series 1800 (Version 2) Sensor to Rosemount 8732 Transmitter Figure E-13. Wiring Diagram for Foxboro Series 1800 (Version 2) and Rosemount 8732 Connect coil drive and electrode cables as shown in Figure E-13. FOXBORO SERIES 1800 SENSOR (VERSION 2) ROSEMOUNT 8732 TRANSMITTER White Black Shield Electrode Connections GND L2 L1 Coil Connections Table E-14.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Series 2800 Sensor to 8732 Transmitter Figure E-14. Wiring Diagram for Foxboro Series 2800 and Rosemount 8732 Rosemount 8732 Connect coil drive and electrode cables as shown in Figure E-14. FOXBORO SERIES 1800 SENSOR ROSEMOUNT 8732 TRANSMITTER Electrode Connections Outer Shield White Lead White Shield White Black Any Shield Black Lead Black Shield Inner Shield L2 L1 Chassis Ground Coil Connections Table E-15.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Foxboro Sensor to 8732 Transmitter Connect coil drive and electrode cables as shown in Figure E-15. Figure E-15. Generic Wiring Diagram for Foxboro Sensors and Rosemount 8732 FOXBORO SENSOR ROSEMOUNT 8732 TRANSMITTER White Black Electrodes Any Shield Ground Coils L2 L1 Fuse Table E-16.
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Reference Manual 00809-0100-4665, Rev AA August 2010 KENT VERIFLUX VTC SENSOR Rosemount 8732 Connect coil drive and electrode cables as shown in Figure E-16. Veriflux VTC Sensor to 8732 Transmitter Figure E-16. Wiring Diagram for Kent Veriflux VTC Sensor and Rosemount 8732 KENT VERIFLUX VTC SENSOR ROSEMOUNT 8732 TRANSMITTER Electrode Connections 1SCR OUT 2 3 SIG 1 4 SIG 2 5 6 1 2- 5+ 6 SCR OUT Fuse Coil Connections Table E-17.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 KENT SENSORS Connect coil drive and electrode cables as shown in Figure E-17. Kent Sensor to Rosemount 8732 Transmitter Figure E-17. Generic Wiring Diagram for Kent Sensors and Rosemount 8732 KENT SENSORS ROSEMOUNT 8732 TRANSMITTER SIG2 Electrodes SIG1 SCR OUT SCR OUT Coils 2 1 Fuse Table E-18.
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Reference Manual 00809-0100-4665, Rev AA August 2010 KROHNE SENSORS Rosemount 8732 Connect coil drive and electrode cables as shown in Figure E-18. Krohne Sensor to Rosemount 8732 Transmitter Figure E-18. Generic Wiring Diagram for Krohne Sensors and Rosemount 8732 KROHNE SENSORS ROSEMOUNT 8732 TRANSMITTER 3 Electrodes 2 Electrode Shield Coil Shield Coils 7 8 Fuse Table E-19.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 TAYLOR SENSORS Connect coil drive and electrode cables as shown in Figure E-19. Series 1100 Sensor to Rosemount 8732 Transmitter Figure E-19. Wiring Diagram for Taylor Series 1100 Sensors and Rosemount 8732 TAYLOR SERIES 1100 SENSOR ROSEMOUNT 8732 TRANSMITTER Electrode Connections C L A R LNG1234 White Coil Connections Table E-20.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Taylor Sensor to Rosemount 8732 Transmitter Rosemount 8732 Connect coil drive and electrode cables as shown in Figure E-20. Figure E-20. Generic Wiring Diagram for Taylor Sensors and Rosemount 8732 TAYLOR SENSORS ROSEMOUNT 8732 TRANSMITTER E2 E1 Electrodes S1 and S2 Green Coils White Black Fuse Table E-21.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 YAMATAKE HONEYWELL SENSORS Connect coil drive and electrode cables as shown in Figure E-21. Yamatake Honeywell Sensor to Rosemount 8732 Transmitter Figure E-21. Generic Wiring Diagram for Yamatake Honeywell Sensors and Rosemount 8732 ROSEMOUNT 8732 TRANSMITTER YAMATAKE HONEYWELL SENSORS A Electrodes B C Chassis Ground Y Coils X Fuse Table E-22.
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Reference Manual 00809-0100-4665, Rev AA August 2010 YOKOGAWA SENSORS Rosemount 8732 Connect coil drive and electrode cables as shown in Figure E-22. Yokogawa Sensor to Rosemount 8732 Transmitter Figure E-22. Generic Wiring Diagram for Yokogawa Sensors and Rosemount 8732 ROSEMOUNT 8732 TRANSMITTER YOKOGAWA SENSORS A Electrodes B C Chassis Ground Ex 2 Coils Ex 1 Fuse Table E-23.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 GENERIC MANUFACTURER SENSORS Generic Manufacturer Sensor to Rosemount 8732 Transmitter Identify the Terminals First check the sensor manufacturer’s manual to identify the appropriate terminals. Otherwise, perform the following procedure. Identify coil and electrode terminals 1. Select a terminal and touch an ohmmeter probe to it. 2. Touch the second probe to each of the other terminals and record the results for each terminal. 3.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Appendix F Rosemount 8732 Physical Block Physical Block Parameter Attribute Definitions . . . . . . . page F-1 I&M Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page F-4 PHYSICAL BLOCK PARAMETER ATTRIBUTE DEFINITIONS Table F-1. Physical Block Parameters The following table describes the parameters that are available in the physical block.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Index F-2 Parameter Description 26 DEVICE_MAN_ID 27 DEVICE_ID 28 DEVICE_SER_NUM 29 DIAGNOSIS 30 DIAGNOSIS_EXTENSION 31 DIAGNOSIS_MASK 32 DIAGNOSIS_MASK_EXTENSION Mapped to Mfg_ID parameter in Manufacturing Block Mapped to DEV_TYPE parameter in Manufacturing Block Mapped to last 16 characters of DEVICE_ID_STRING parameter in Manufacturing Block Detailed information of the device, bitwize coded.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Index Parameter Description 40 IDENT_NUMBER_SELECTOR 41 HW_WRITE_PROTECTION 0: profile specific Ident_Number V3.0 (mandatory) 1: manufacturer specific Ident_Number V3.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 I&M PARAMETERS Table F-2. I&M Parameters Index - The I&M block index Sub Index - IM_INDEX values Element - The sub parameter index within the I&M parameter Parameter Mnemonic - Usage identifier for the I&M parameter Parameter Name - This simply gives a name to the data element. This name should be consistent across documentation. Initial Value - If the data element is reset, this is the value that will be used.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Appendix G Rosemount 8732 Transducer Block Transducer Block Parameter Attribute Definitions . . . . . page G-1 TRANSDUCER BLOCK PARAMETER ATTRIBUTE DEFINITIONS Table G-1. Transducer Block Parameters The following table describes the parameters that are available in the transducer block. Each line item in the table defines the element and specifies the requirements for each element.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Index Parameter Name Description 25 LOW_FLOW_CUTOFF 26 MEASUREMENT_MODE 27 FLOW_DIRECTION 28 ZERO_POINT 29 ZERO_POINT_ADJUST 30 ZERO_POINT_UNIT 31 NOMINAL_SIZE 32 NOMINAL_SIZE_UNITS This parameter is standard PA magnetic flow parameter. Not used within 8732E device. This parameter is standard PA magnetic flow parameter. Not used within 8732E device. This parameter is standard PA magnetic flow parameter.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Index Parameter Name Description 78 EP_TRIG_COUNTS 79 EP_TRIG_LEVEL 80 EP_VALUE 81 ELECT_TEMP 82 TEMPERATURE_UNITS 83 DSP_SOFTWARE_REV_NUM 84 PERFORM_AUTO_ZERO 85 PERFORM_ELECTRONICS_TRIM 86 FLOW_TUBE_TAG 87 FLOW_TUBE_SERIAL NUMBER 88 LINER_MATERIAL 89 ELECTRODE_MATERIAL 90 ELECTRODE_TYPE 91 FLANGE_TYPE 92 FLANGE_MATERIAL 93 Reserved Sensor serial number from physical tag on sensor.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Index G-4 Parameter Name Description 117 METER_VERIF_TEST_COND_IN Incoming Test Condition of the Flowmeter Verification Test Note: This parameter needs to be configured before the Meter Verification is started via the PERFORM_METER_VERIFY parameter. Actual Test Condition of the Flowmeter Verification Test. Test limits that the Flowmeter Verification Test was ran against. Flowmeter Verification Test summary result.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Index Parameter Name 142 FINGERPRINT_SELECT 143 SENSOR_RANGE_LO 144 SENSOR_RANGE_HI 145 SENSOR_RANGE_GAP 146 PV_LOI_TIME 147 T1_LOI_TIME 148 T2_LOI_TIME 149 T3_LOI_TIME 150 VIEW_1_TB Description Components to re-fingerprint. Note: This parameter needs to be configured before the Refingerprint operation is started via the PERFORM_REFINGERPRINT_FLOWTUBE parameter.
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Reference Manual Rosemount 8732 G-6 00809-0100-4665, Rev AA August 2010
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Reference Manual 00809-0100-4665, Rev AA August 2010 Appendix H Rosemount 8732 GSD File for Rosemount 8732E Magnetic Flow Transmitter Profibus DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page H-1 Module Related Information . . . . . . . . . . . . . . . . . . . . . . . page H-2 Extended Diagnostic Bytes - Manufacturer Specific . . . . page H-3 Description of the module assignment . . . . . . . . . . . . . .
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Reference Manual Rosemount 8732 MODULE RELATED INFORMATION 00809-0100-4665, Rev AA August 2010 Modular Station MaxModule Max Input Len Max Output Len 20 ; Max Module x 5 Bytes - 5 * (1 AI + 3 TOT) 6 ; No. of TOT x 2 Bytes - 2 * (3 TOT) 6 ; Max_Input_Length + Max Output Length Slave Family 12 ;Definition for Profibus PA Profile(independent\;of used Physicsl layer) 20 ;6 bytes (Standard Diagnostics) + 1 Byte\;(Ext.Diag. Header) + 7 Bytes (Ext. Diag.\;Std.) + 2 Bytes (Ext. Diag.
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Reference Manual Rosemount 8732 00809-0100-4665, Rev AA August 2010 EXTENDED DIAGNOSTIC BYTES MANUFACTURER SPECIFIC Unit Diag Bit(16) Error appears Unit Diag Bit(34) Configuration invalid Unit Diag Bit(35) Restart Unit Diag Bit(36) Coldstart Unit Diag Bit(37) Maintenance required Unit Diag Bit(38) Characteristics invalid Unit Diag Bit(39) Ident_Number violation Unit Diag Bit(40) reserved (40) Unit Diag Bit(41) reserved (41) Unit Diag Bit(42) reserved (42) Unit Diag Bit(43) reserved
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Reference Manual Rosemount 8732 00809-0100-4665, Rev AA August 2010 DESCRIPTION OF THE MODULE ASSIGNMENT The numbers corresponding against a particular slot indicates which module is default for this slot. The module references seperated by commas that follow next indicate which modules are allowed to be inserted into the relevant slot.
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 Index A Action Keys Handheld Communicator . H-1 AI Block Configuration . . . . . . . . . 3-2 Assigning Device Tag and Node Address . . . . . . . . . . . . . . . . 3-2 Auto Zero . . . . . . . . . . . . . . . D-2 Flowtubes Brooks Model 5000 . . . . . E-6 Endress and Hauser Models E-5 Fischer and Porter Model 10D1418 . . . . . . . . . . . . . E-9 Foxboro Series 1800 . . . E-15 Generic Flowtube . . . . . E-26 Kent Flowtubes . . . . . . .
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Reference Manual 00809-0100-4665, Rev AA August 2010 Rosemount 8732 P Piping . . . . . . . . . . . . . . . . . . 5-4 Power Supply Load Limitations A-3 Process Grounding . . . . . . . 5-12 Process Leak Containment . . . . . . . . . 5-17 Protection Overcurrent . . . . . . . . . . 2-6 Protective Ground Connection . . . . 5-13 R Relief Valves . . . . . . . . . . . . 5-17 Resource Block FEATURES, FEATURES_SEL 3-5 Parameters . . . . . . . . . . . F-1 S Safety Messages . . . . . . . . . .
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Reference Manual 00809-0100-4665, Rev AA August 2010 The Emerson logo is a trade mark and service mark of Emerson Electric Co. Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc. PlantWeb is a registered trademark of one of the Emerson Process Management group of companies. All other marks are the property of their respective owners. Standard Terms and Conditions of Sale can be found at www.rosemount.