Oxygen Equipment User's Manual

ManualsBrandsEmerson ManualsOxygen EquipmentOXYMITTER 4000

Instruction Manual

IB-106-340 Rev. 3.0

December 2003

http://www.processanalytic.com

Oxymitter 4000

Oxygen Transmitter

Summary of content (172 pages)

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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 Oxygen Transmitter http://www.processanalytic.
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ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Rosemount Analytical designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications.
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HIGHLIGHTS OF CHANGES Effective December, 2003 Rev. 3.0 Page Summary Cover Updated photo, revision number, and date. P-3 through P-14 Added foreign language versions of ‘Safety Instructions for the Wiring and Installation of this Apparatus’. P-22 Revised Figure 1 to include remote electronics versions. 1-1 Revised para. 1-2a to include Local operator Interface (LOI) and Model 375 communicator. All IB references to HART Model 275 changed to read ‘HART Model 275/375’.
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HIGHLIGHTS OF CHANGES (CONTINUED) Effective December, 2003 Rev. 3.0 (Continued) Page Summary 8-5 through 8-19 Revised Figure 8-3 through Figure 8-17 and related text to include LOI fault/alarm messages and corrective actions. 9-0 Moved Calibration Record forward for faster access. 9-2 Added new procedural step, para. 9-2b.2(b) for use with LOI. 9-3 through 9-7 Denoted procedure to be for use with membrane keypad. Referenced new para. 9-3 for calibration with LOI.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 TABLE OF CONTENTS PREFACE........................................................................................................................ P-1 Definitions ..................................................................................................................................... P-1 Safety Instructions .......................................................................................................................
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 ii Oxymitter 4000 6-0 6-1 6-2 6-3 6-4 6-5 6-6 6-7 6-8 6-9 STARTUP AND OPERATION OF OXYMITTER 4000 WITH LOI................................. 6-1 Power Up ........................................................................................................................ 6-1 Start Up Oxymitter 4000 Calibration............................................................................ 6-1 Navigating the Local Operator Interface......................
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 LIST OF ILLUSTRATIONS Figure 1-1. Figure 1-2. Figure 1-3. Figure 1-4. Figure 1-5. Figure 1-6. Figure 1-7. Figure 1-8. Figure 1-9. Figure 1-10. Figure 1-11. Figure 1-12. Figure 1-13. Figure 1-14. Figure 2-1. Figure 2-2. Figure 2-3. Figure 2-4. Figure 2-5. Figure 2-6. Figure 2-7. Figure 2-8. Figure 2-9. Figure 2-10. Figure 2-11. Figure 2-12. Figure 2-13. Figure 2-14. Figure 3-1. Figure 3-2. Figure 4-1. Figure 4-2. Figure 5-1. Figure 5-2.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Figure 8-8. Figure 8-9. Figure 8-10. Figure 8-11. Figure 8-12. Figure 8-13. Figure 8-14. Figure 8-15. Figure 8-16. Figure 8-17. Figure 8-18. Figure 8-19. Figure 9-1. Figure 9-2. Figure 9-3. Figure 9-4. Figure 9-5. Figure 9-6. Figure 9-7. Figure 9-8. Figure 9-9. Figure 9-10. Figure 9-11. Figure 9-12. Figure 9-13. Figure 9-14. Figure 9-15. Figure 11-1. Figure 11-2. Oxymitter 4000 Fault 6, High High Heater Temp .............................................
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 PREFACE The purpose of this manual is to provide information concerning the components, functions, installation and maintenance of the Oxymitter 4000. Some sections may describe equipment not used in your configuration. The user should become thoroughly familiar with the operation of this module before operating it. Read this instruction manual completely.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 IMPORTANT SAFETY INSTRUCTIONS FOR THE WIRING AND INSTALLATION OF THIS APPARATUS The following safety instructions apply specifically to all EU member states. They should be strictly adhered to in order to assure compliance with the Low Voltage Directive. NonEU states should also comply with the following unless superseded by local or National Standards. 1.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 BELANGRIJK Veiligheidsvoorschriften voor de aansluiting en installatie van dit toestel. De hierna volgende veiligheidsvoorschriften zijn vooral bedoeld voor de EU lidstaten. Hier moet aan gehouden worden om de onderworpenheid aan de Laag Spannings Richtlijn (Low Voltage Directive) te verzekeren. Niet EU staten zouden deze richtlijnen moeten volgen tenzij zij reeds achterhaald zouden zijn door plaatselijke of nationale voorschriften. 1.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 VIGTIGT Sikkerhedsinstruktion for tilslutning og installering af dette udstyr. Følgende sikkerhedsinstruktioner gælder specifikt i alle EU-medlemslande. Instruktionerne skal nøje følges for overholdelse af Lavsspændingsdirektivet og bør også følges i ikke EU-lande medmindre andet er specificeret af lokale eller nationale standarder. 1. Passende jordforbindelser skal tilsluttes alle jordklemmer, interne og eksterne, hvor disse forefindes.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 BELANGRIJK Veiligheidsinstructies voor de bedrading en installatie van dit apparaat. Voor alle EU lidstaten zijn de volgende veiligheidsinstructies van toepassing. Om aan de geldende richtlijnen voor laagspanning te voldoen dient men zich hieraan strikt te houden. Ook niet EU lidstaten dienen zich aan het volgende te houden, tenzij de lokale wetgeving anders voorschrijft. 1.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 TÄRKEÄÄ Turvallisuusohje, jota on noudatettava tämän laitteen asentamisessa ja kaapeloinnissa. Seuraavat ohjeet pätevät erityisesti EU:n jäsenvaltioissa. Niitä täytyy ehdottomasti noudattaa jotta täytettäisiin EU:n matalajännitedirektiivin (Low Voltage Directive) yhteensopivuus. Myös EU:hun kuulumattomien valtioiden tulee nou-dattaa tätä ohjetta, elleivät kansalliset standardit estä sitä. 1.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 IMPORTANT Consignes de sécurité concernant le raccordement et l’installation de cet appareil. Les consignes de sécurité ci-dessous s’adressent particulièrement à tous les états membres de la communauté européenne. Elles doivent être strictement appliquées afin de satisfaire aux directives concernant la basse tension.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 Wichtig Sicherheitshinweise für den Anschluß und die Installation dieser Geräte. Die folgenden Sicherheitshinweise sind in allen Mitgliederstaaten der europäischen Gemeinschaft gültig. Sie müssen strickt eingehalten werden, um der Niederspannungsrichtlinie zu genügen. Nichtmitgliedsstaaten der europäischen Gemeinschaft sollten die national gültigen Normen und Richtlinien einhalten. 1.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 IMPORTANTE Norme di sicurezza per il cablaggio e l’installazione dello strumento. Le seguenti norme di sicurezza si applicano specificatamente agli stati membri dell’Unione Europea, la cui stretta osservanza è richiesta per garantire conformità alla Direttiva del Basso Voltaggio. Esse si applicano anche agli stati non appartenenti all’Unione Europea, salvo quanto disposto dalle vigenti normative locali o nazionali. 1.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 VIKTIG Sikkerhetsinstruks for tilkobling og installasjon av dette utstyret. Følgende sikkerhetsinstruksjoner gjelder spesifikt alle EU medlemsland og land med i EØS-avtalen. Instruksjonene skal følges nøye slik at installasjonen blir i henhold til lavspenningsdirektivet. Den bør også følges i andre land, med mindre annet er spesifisert av lokale- eller nasjonale standarder. 1.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 IMPORTANTE Instruções de segurança para ligação e instalação deste aparelho. As seguintes instruções de segurança aplicam-se especificamente a todos os estados membros da UE. Devem ser observadas rigidamente por forma a garantir o cumprimento da Directiva sobre Baixa Tensão. Relativamente aos estados que não pertençam à UE, deverão cumprir igualmente a referida directiva, exceptuando os casos em que a legislação local a tiver substituído.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 IMPORTANTE Instrucciones de seguridad para el montaje y cableado de este aparato. Las siguientes instrucciones de seguridad , son de aplicacion especifica a todos los miembros de la UE y se adjuntaran para cumplir la normativa europea de baja tension. 1. Se deben preveer conexiones a tierra del equipo, tanto externa como internamente, en aquellos terminales previstos al efecto. 2.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 VIKTIGT Säkerhetsföreskrifter för kablage och installation av denna apparat. Följande säkerhetsföreskrifter är tillämpliga för samtliga EU-medlemsländer. De skall följas i varje avseende för att överensstämma med Lågspännings direktivet. Icke EU medlemsländer skall också följa nedanstående punkter, såvida de inte övergrips av lokala eller nationella föreskrifter. 1.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 P-14 Oxymitter 4000 Rosemount Analytical Inc.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 CERAMIC FIBER PRODUCTS MATERIAL SAFETY DATA SHEET JULY 1, 1996 SECTION I. IDENTIFICATION PRODUCT NAME Ceramic Fiber Heaters, Molded Insulation Modules and Ceramic Fiber Radiant Heater Panels. CHEMICAL FAMILY Vitreous Aluminosilicate Fibers with Silicon Dioxide. CHEMICAL NAME N.A. CHEMICAL FORMULA N.A. MANUFACTURER’S NAME AND ADDRESS Watlow Columbia 2101 Pennsylvania Drive Columbia, MO 65202 573-474-9402 573-814-1300, ext.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 SECTION II. PHYSICAL DATA APPEARANCE AND ODOR Cream to white colored fiber shapes. With or without optional white to gray granular surface coating and/or optional black surface coating. SPECIFIC WEIGHT: 12-25 LB./CUBIC FOOT BOILING POINT: N.A. VOLATILES (% BY WT.): N.A. SECTION III. WATER SOLUBILITY: N.A. HAZARDOUS INGREDIENTS MATERIAL, QUANTITY, AND THRESHOLD/EXPOSURE LIMIT VALUES Aluminosilicate (vitreous) 99+ % CAS. No.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 SECTION V. HEALTH HAZARD DATA THRESHOLD LIMIT VALUE (See Section III) EFFECTS OF OVER EXPOSURE EYE Avoid contact with eyes. Slightly to moderately irritating. Abrasive action may cause damage to outer surface of eye. INHALATION May cause respiratory tract irritation.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 4) Pleural plaques (thickening along the chest wall) have been observed in a small number of employees who had a long duration of employment. There are several occupational and non-occupational causes for pleural plaque. It should be noted that plaques are not “pre-cancer” nor are they associated with any measurable effect on lung function.
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Instruction Manual Oxymitter 4000 IB-106-340 Rev. 3.0 December 2003 INCOMPATIBILITY/MATERIALS TO AVOID Incompatible with hydrofluoric acid and concentrated alkali. HAZARDOUS DECOMPOSITION PRODUCTS N.A. SECTION VII. SPILL OR LEAK PROCEDURES STEPS TO BE TAKEN IF MATERIAL IS RELEASED OR SPILLED Where possible, use vacuum suction with HEPA filters to clean up spilled material. Use dust suppressant where sweeping if necessary. Avoid clean up procedure which may result in water pollution.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 SECTION IX. SPECIAL PRECAUTIONS PRECAUTIONS TO BE TAKEN IN HANDLING AND STORING General cleanliness should be followed. The Toxicology data indicate that ceramic fiber should be handled with caution. The handling practices described in this MSDS must be strictly followed.
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Instruction Manual Oxymitter 4000 IB-106-340 Rev. 3.0 December 2003 Insulation surface should be lightly sprayed with water before removal to suppress airborne dust. As water evaporates during removal, additional water should be sprayed on surfaces as needed. Only enough water should be sprayed to suppress dust so that water does not run onto the floor of the work area. To aid the wetting process, a surfactant can be used.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 WHAT YOU NEED TO KNOW BEFORE INSTALLING AND WIRING A ROSEMOUNT OXYMITTER 4000 OXYGEN TRANSMITTER 1. What type of installation does your system require? Use the following drawings, Figure 1 and Figure 2, to identify which type of installation is required for your Oxymitter 4000 system. OXYMITTER 4000 LINE VOLTAGE 4-20 mA CAL. GAS INSTR. AIR (REF. AIR) OXYMITTER 4000 WITH INTEGRAL SPS 4000 OPTION INSTR. AIR (REF. AIR) CAL. GAS 2 CAL.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 OXYMITTER 4000 LINE VOLTAGE 4-20 mA CAL. GAS INSTR. AIR (REF. AIR) OXYMITTER 4000 REMOTE ELECTRONICS WITH INTEGRAL SPS OPTION INSTR. AIR (REF. AIR) LINE VOLTAGE 4-20 mA OXYMITTER 4000 REMOTE ELECTRONICS WITH WALL-MOUNTED SPS OPTION LINE VOLTAGE 4-20 mA INSTR. AIR (REF. AIR) CAL. GAS 2 CAL. GAS 1 LINE VOLTAGE 37260049 Figure 2. Installation Options – Oxymitter 4000 with Remote Electronics Rosemount Analytical Inc.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 CAN YOU USE THE FOLLOWING QUICK START GUIDE? Use this Quick Start Guide if ... 1. Your system requires an Oxymitter 4000 with or without the INTEGRAL SPS 4000 OPTION. Installation options for the Oxymitter 4000 are shown in Figure 1. 2. Your system does NOT require an IMPS 4000 OPTION installation. 3. Your system does NOT use a Remote Electronics as shown in Figure 2. 4.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 QUICK START GUIDE FOR OXYMITTER 4000 SYSTEMS Before using the Quick Start Guide, please read “WHAT YOU NEED TO KNOW BEFORE INSTALLING AND WIRING A ROSEMOUNT OXYMITTER 4000 OXYGEN TRANSMITTER” on the preceding page. 1. Install the Oxymitter 4000 in an appropriate location on the stack or duct. Refer to Section 2, paragraph 2-1.a for information on selecting a location for the Oxymitter 4000. 2.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 + CAL INITIATE 5 VDC SELF POWERED TO REMOTE CONTACT INPUT CONNECTION + 4-20 mA CONNECTION - TERMINALS 5 AND 6 NOT USED + FACTORY WIRED CAL FAIL + IN CAL - LINE GROUND NEUTRAL 5-3O VDC TO RELAY OUTPUT CONNECTION 90-250 VAC 50/60 Hz LINE VOLTAGE 29770002 Figure 3.
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Instruction Manual Oxymitter 4000 IB-106-340 Rev. 3.0 December 2003 QUICK REFERENCE GUIDE MANUAL CALIBRATION INSTRUCTIONS Performing a Manual Calibration with a Membrane Keypad 1. Place the control loop in manual. 2. Press the CAL key. The CAL LED will light solid. 3. Apply the first calibration gas. 4. Press the CAL key. When the unit has taken the readings using the first calibration gas, the CAL LED will flash continuously. 5. Remove the first calibration gas and apply the second calibration gas. 6.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 HART COMMUNICATOR FAST KEY SEQUENCES Perform Calibration 2 3 1 O2 Upper Range Value 1 3 Trim Analog Output 2 4 3 1 1 Analog Output Lower Range Value 3 Toggle Analog Output Tracking 2 2 2 2 View O2 Value 2 1 1 1 View Analog Output 1 2 1 Technical Support Hotline: For assistance with technical problems, please call the Customer Support Center (CSC). The CSC is staffed 24 hours a day, 7 days a week.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 SECTION 1 DESCRIPTION AND SPECIFICATIONS 1-1 COMPONENT CHECKLIST OF TYPICAL SYSTEM (PACKAGE CONTENTS) A typical Rosemount Oxymitter 4000 Oxygen Transmitter should contain the items shown in Figure 1-1. Record the part number, serial number, and order number for each component of your system in the table located on the first page of this manual.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 MAN 4275A00 English October 1994 Communicator HART o 1 FISHER-ROSEMOUNTTM 5 6 2 3 8 4 7 37260002 1. 2. 3. 4. Instruction Bulletin IMPS 4000 Intelligent Multiprobe Test Gas Sequencer (Optional) Oxymitter 4000 with Integral Electronics SPS 4000 Single Probe Autocalibration Sequencer (Optional) — (Shown with reference air option) 5. 6. 7. 8.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 c. System Configuration Oxymitter 4000 units are available in seven length options, giving the user the flexibility to use an in situ penetration appropriate to the size of the stack or duct. The options on length are 18 in. (457 mm), 3 ft (0.91 m), 6 ft (1.83 m), 9 ft (2.7 m), 12 ft (3.66 m), 15 ft (4.57 m), and 18 ft (5.49 m).
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 DIAGNOSTIC ALARMS 8. The Oxymitter 4000 membrane keypad is available in five languages: English French German Italian Spanish HEATER T/C HEATER 02 CELL CALIBRATION CALIBRATION RECOMMENDED TEST POINTS INC INC HIGH GAS LOW GAS DEC DEC 9.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 (c) Optional HART Interface. The Oxymitter 4000’s 4-20 mA output line transmits an analog signal proportional to the oxygen level. The HART output is superimposed on the 4-20 mA output line. This information can be accessed through the following: 1 Rosemount Model 275/375 Handheld Communicator The handheld communicator requires Device Description (DD) software specific to the Oxymitter 4000.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 HART MODEL 275/375 HAND HELD INTERFACE 4-20 MA OUTPUT (TWISTED PAIR) OXYMITTER 4000 WITH INTEGRAL ELECTRONICS 2 CALIBRATION GAS LINES BY CUSTOMER [300 FT (90 M) MAX] TERMINATION IN CONTROL ROOM LINE VOLTAGE ASSET MANAGEMENT SOLUTIONS 37260005 Figure 1-6. Oxymitter 4000 HART Communications and AMS Application f.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 GASES STANDARD DUCT STACK OXYMITTER 4000 ADAPTER PLATE INSTRUMENT AIR SUPPLY (REFERENCE AIR) LINE VOLTAGE FLOWMETER LOGIC I/O 4 TO 20 mA SIGNAL PRESSURE REGULATOR GASES CALIBRATION GAS IMPS 4000 MULTIPROBE AUTOCALIBRATION OPTION DUCT STACK ADAPTER PLATE CALIBRATION GAS OXYMITTER 4000 CA CA LIB IN S LIB RA RA TIO SU T.
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Instruction Manual IB-106-340 Rev. 3.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 1-3 IMPS 4000 (Optional) Information on the IMPS 4000 is available in the IMPS 4000 Intelligent Multiprobe Test Gas Sequencer Instruction Bulletin. 1-4 SPS 4000 (Optional) The SPS 4000 Single Probe Autocalibration Sequencer provides the capability of performing automatic, timed or on demand, calibrations of a single Oxymitter 4000 without sending a technician to the installation site. a.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 FRONT VIEW REFERENCE AIR PRESSURE REGULATOR (OPTIONAL) CALIBRATION GAS FLOWMETER REFERENCE AIR FLOWMETER REAR VIEW (OF MANIFOLD ONLY) INTERFACE BOARD TERMINAL COVER CALIBRATION GAS 1 (HIGH CALIBRATION GAS) SOLENOID PRESSURE SWITCH NOTES: 1. MANIFOLD COVER IS REMOVED TO SHOW INTERNAL COMPONENTS. MANIFOLD POWER SUPPLY BOARD CALIBRATION GAS 2 (LOW CALIBRATION GAS) SOLENOID 2. BOARD COMPONENTS ARE NOT SHOWN FOR CLARITY.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 + + % + + 19280010 22220059 Figure 1-11. Ceramic Diffusion Assembly Figure 1-10. Model 751 Remote Powered Loop LCD Display 1-5 MODEL 751 REMOTE POWERED LOOP LCD DISPLAY The display (Figure 1-10) provides a simple, economical means to obtain accurate, reliable, and remote indication of important process variables. This display operates on the 4-20 mA line from the Oxymitter 4000.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 high temperature applications where frequent diffusion element plugging is a problem. It is available with either a 5 or 40 micron, sintered, Hastelloy element. This element is also available with a dust seal for use with an abrasive shield. b. Abrasive Shield Assembly Figure 1-13. Hastelloy Cup-Type Diffusion Assembly 3.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 2 .187 1 .187 B A o 15 3.584 3.554 o 90 ON INSIDE BREAK FOR SMOOTH ROUNDED EDGE ON BOTH ENDS OF CHAMFER A .45 MIN .187 B 125 6.00 SKIN CUT FACE FOR 90 o VIEW A VIEW B o 22.5 0.75 THRU 4 PLS, EQ SP ON 4.75 B.C. NOTES: 1 WELD ON BOTH SIDES WITH EXPANDING CHILL BLOCK. 2 BEFORE WELDING, BUTT ITEM 2 WITH ITEM 1 AS SHOWN. .745 DIA ON A 7.50 DIA B.C. (REF) .755 16860033 Figure 1-14.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 1-7 Oxymitter 4000 SPECIFICATIONS Oxymitter 4000 O2 Range: Standard .................................................. Accuracy .................................................. ±0.75% of reading or 0.05% O2, whichever is greater System Response to Calibration Gas ...... Initial – less than 3 seconds, T90 – less than 8 seconds Temperature Limits: Process ....................................................
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 Self-powered (+5 V), in series with 340 ohms Conduit ports — 3/4 in.-14 NPT (one threaded hole for both analog output and logic I/O) Power Requirements: Probe Heater ........................................... Electronics ............................................... Maximum ................................................. SPS 4000 Mounting ..................................................
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 Table 1-1. Product Matrix OXT4A Oxymitter 4000 In Situ Oxygen Transmitter Oxygen Transmitter - Instruction Book Code 1 2 3 4 5 6 7 8 9 Sensing Probe Type ANSI (N. American Std.) Probe with Ceramic Diffuser ANSI Probe with Flame Arrestor and Ceramic Diffuser ANSI Probe with Snubber Diffuser DIN (European Std.) Probe with Ceramic Diffuser DIN Probe with Flame Arrestor and Snubber Diffuser DIN Probe with Snubber Diffuser JIS (Japanese Std.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 Table 1-1.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 Table 1-3.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 SECTION 2 INSTALLATION Before installing this equipment, read the “Safety instructions for the wiring and installation of this apparatus” at the front of this Instruction Bulletin. Failure to follow safety instructions could result in serious injury or death. 2-1 MECHANICAL INSTALLATION a. Selecting Location 1. The location of the Oxymitter 4000 in the stack or flue is most important for maximum accuracy in the oxygen analyzing process.
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FLANGE DIA HOLE DIA (4) HOLES EQ SP ON BC Rosemount Analytical Inc. 4.75 (121) 5.71 (145) 5.12 (130) T TABLE 1. MOUNTING FLANGE DIN ANSI JIS 4512C17H01 4512C19H01 4512C18H01 6.10 6.00 7.28 (155) (185) (153) 0.75 0.59 0.71 (15) (18) (20) T BOTTOM VIEW WHE N CI R CU 12 (305) 500 VA 5 Amps COVER REMOVAL & ACCESS 6.52 (166) REF AIR ANSI 1/4 (6.35) TUBE DIN 6 mm TUBE JIS 6 mm TUBE R IG HT WH E N CI R CU VE ATM OS I O PL WA RN I NG - SPH EX - REF. GAS 18 FT 15 FT 157.8 (4008) 193.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 REMOTE ELECTRONICS WITH MEMBRANE KEYPAD AND BLIND COVER REMOTE ELECTRONICS WITH LOI AND WINDOW COVER 2.44 (62.0) DIA. 2.21 (56.0) 6.48 (164.6) 7.47 (189.8) 8.72 (221.5) 3.33 (84.6) 5.52 (140.2) WALL MOUNT CONFIGURATION 2.68 (68.1) PIPE MOUNT CONFIGURATION 2.62 (66.5) 37260046 Figure 2-2. Oxymitter 4000 Remote Electronics Installation Rosemount Analytical Inc.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 DEPICTED AS MOUNTED TO AN ( OXYMITTER 4000 WITH INTEGRAL ELECTRONICS ( HORIZONTAL MOUNTED SPS 4000 A 11.00 (279.40) NOMINAL 1/4 IN. TUBE FITTING FOR HIGH CAL GAS IN 1/4 IN. TUBE FITTING FOR INSTRUMENT AIR IN (OPTIONAL) 0.94 (23.88) TERMINAL COVER 0.94 1/4 IN. TUBE (23.88) FITTING TO CAL GAS FLOWMETER 1/4 IN. TUBE FITTING FOR LOW CAL GAS IN 10 (254) NOMINAL 12.00 (304.80) NOMINAL 2.00 (50.80) 1/2 IN.
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A Division of Emerson Process Management 18 FT 15 FT DIM "A" 13 (330) 31 (787) 67 (1702) 103 (2616) 139 (3531) 175 (4445) 211 (5359) DIM "B" 32.5 (826) 50.5 (1283) 86.5 (2197) 122.5 (3112) 158.5 (4026) 194.5 (4940) 230.5 (5855) TABLE 4. ABRASIVE SHIELD -3D39003 ANSI DIN FLANGE JIS 9.25 9.00 9.25 FLANGE (235) (229) (235) DIA 0.94 HOLE 0.75 0.75 (19) (24) (19) DIA (8) HOLES 7.50 7.48 7.48 EQ SP (190) (190) (190) ON BC IG HT WHE N C CI R U VE ATM OS I O PL WARN I NG - SPH EX - 1/4 IN.
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2-6 Installation 0.625-11 4.75 (121) "B" THREAD "C" DIA 5.708 (145) (M-16 x 2) 7.5 (191) B C 45o A (M-16 x 2) 0.625-11 7.50 (191) "C" THREAD "D" DIA Rosemount Analytical Inc. 4 STUDS, LOCKWASHERS AND NUTS EQUALLY SPACED ON C DIA B.C. A B CROSSHATCHED AREA IN 4 CORNERS MAY BE USED TO PROVIDE ADDITIONAL HOLES FOR FIELD BOLTING OF PLATE TO OUTSIDE WALL SURFACE. A C 22.5o *PART NUMBERS FOR ADAPTER PLATES INCLUDE ATTACHING HARDWARE. 7.48 (190) 3.94 (100) 9.25 (235) 7.894 (200) (M-20 x 2.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 INSTALLATION FOR METAL WALL STACK OR DUCT CONSTRUCTION INSTALLATION FOR MASONRY WALL STACK CONSTRUCTION 0.50 [13] 0.50 [13] BOLT ADAPTER PLATE TO OUTSIDE WALL SURFACE FIELD WELD PIPE TO ADAPTER PLATE 3.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 BRACE BARS (NOT BY ROSEMOUNT) NOTE: DIMENSIONS IN INCHES WITH MILLIMETERS IN PARETHESES. 2.00 (51) o 60 MAX } 1.00 (25) 30o MIN VERTICAL BRACE CLAMP ASSY. BY ROSEMOUNT HORIZONTAL BRACE CLAMP ASSY. (BOTH BRACE CLAMP ASSEMBLIES ARE THE SAME. INSTALLATION AND LOCATION OF CLAMP ASSEMBLIES AND BRACE BARS TO BE DONE IN FIELD.) 2 HOLES - 0.625 (16) DIA FOR 0.50 (12) DIA BOLT 5.62 (143) ABRASIVE SHIELD 4.12 (105) 4.12 (105) 0.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 GAS FLOW DIRECTION VEE DEFLECTOR Uninsulated stacks or ducts may cause ambient temperatures around the electronics to exceed 185°F (85°C), which may cause overheating damage to the electronics. APEX DIFFUSION ELEMENT FILTER 8. If insulation is being removed to access the duct work for Oxymitter 4000 mounting, make sure the insulation is replaced afterward (Figure 2-9). SETSCREW VEE DEFLECTOR c.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 2-2 Oxymitter 4000 ELECTRICAL INSTALLATION (FOR OXYMITTER 4000 WITH INTEGRAL ELECTRONICS, WITHOUT SPS 4000) All wiring must conform to local and national codes. b. Connect Line Voltage Connect the line, or L1, wire to the L1 terminal and the neutral, or L2 wire, to the N terminal (Figure 2-10). The Oxymitter 4000 automatically will configure itself for 90-250 VAC line voltage and 50/60 Hz. The power supply requires no setup.
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Instruction Manual IB-106-340 Rev. 3.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 2-3 Oxymitter 4000 ELECTRICAL INSTALLATION (FOR OXYMITTER 4000 WITH REMOTE ELECTRONICS, WITHOUT SPS 4000) All wiring must conform to local and national codes. Disconnect and lock out power before connecting the power supply. Install all protective covers and safety ground leads after installation. Failure to install covers and ground leads could result in serious injury or death.
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Instruction Manual IB-106-340 Rev. 3.
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Instruction Manual IB-106-340 Rev. 3.
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Instruction Manual Oxymitter 4000 2. Remove screw (32, Figure 9-4), gasket (33), and cover lock (34) at the probe head. Remove housing cover (27). 3. Connect the heater power leads, the thermocouple leads and the oxygen signal leads at the terminal block. The leads are tagged for polarity. 2-4 ELECTRICAL INSTALLATION (FOR OXYMITTER 4000 WITH SPS 4000) All wiring must conform to local and national codes. Disconnect and lock out power before connecting the unit to the power supply.
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Instruction Manual IB-106-340 Rev. 3.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 g. Connect Relay Output Wiring Relay connections are available to signal when the Oxymitter 4000 is in calibration or when calibration failed. Relay outputs can be connected to either indicator lights or a computer interface. The relay contacts are capable of handling a 5 to 30 VDC maximum power source. The cabling requirement is 1000 ft (303 m) maximum. Route the relay output leads through the 1/2 in.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 0.125-27 NPT FEMALE OUTLET CONNECTION 1 2 3.12 (79.25) MAX OUTLET 2.250 (57.15) 3 4.81 (122.17) FLOW SET POINT KNOB NOTE: DIMENSIONS ARE IN INCHES WITH MILLIMETERS IN PARENTHESES. 0.25-18 NPT FEMALE INLET CONNECTION 1.19 (30.22) 2.0 (50.80) 1.50 (38.10) DRAIN VALVE 8.50 (215.90) MAX 2 MOUNTING HOLES 3.19 (81.03) LG THROUGH BODY FOR 0.312 (7.92) DIA BOLTS 10.0 (254) REF 1 2 3 TO ELECTRONICS Rosemount Analytical Inc.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 2-6 PNEUMATIC INSTALLATION (FOR OXYMITTER 4000 WITH SPS 4000) a. Reference Air Connection (Optional) If the reference air option (which includes the reference air flowmeter, pressure regulator, and necessary tubing and fittings) is used, connect the instrument air to the 1/4 in. fitting on the reference air pressure regulator (Figure 2-3). The pressure regulator is factory set at 20 psi (138 kPa).
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 2-20 Installation Oxymitter 4000 Rosemount Analytical Inc.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 SECTION 3 CONFIGURATION OF OXYMITTER 4000 WITH MEMBRANE KEYPAD 2. Check the terminal block wiring, Figure 3-1. Be sure the power, 4-20 mA signal, and logic outputs are properly connected and secure. Install all protective equipment covers and safety ground leads before equipment startup. Failure to install covers and ground leads could result in serious injury or death. 3-1 3.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 c. Verify Oxymitter 4000 Configuration 2. Position 2 determines the O2 range. This can be set to either 0 to 10% O2 or 0 to 25% O2. The factory setting is 0 to 10% O2. If necessary, the O2 range can be configured from 0 to 40% O2. To select values within this range, set position 1 of SW2 to HART and then enter the range via HART/AMS.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 INTERNAL: 4-20 mA IS INTERNALLY POWERED (DEFAULT) EXTERNAL: 4-20 mA REQUIRES AN EXTERNAL POWER SUPPLY HART: O2 RANGE SET BY HART/AMS (FROM 0 TO 40% O2) LOCAL: O2 RANGE SET BY POS 2 0 TO 10% O2/ 0 TO 25% O2: O2 RANGE 3.5 mA/21.6 mA: WHEN ALARM EXISTS, OR ON POWER UP, CURRENT OUTPUT GOES TO THIS VALUE HART 0 TO 10% O2 3.5 mA 220 V LOCAL 0 TO 25% O2 21.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 3-2 Oxymitter 4000 LOGIC I/O Of the ten modes in Table 3-1, mode 1 through mode 7 are the alarm modes. The factory default is mode 5 for Oxymitter 4000 units without an IMPS 4000 or SPS 4000. In this mode, the output will signal when a unit alarm or a CALIBRATION RECOMMENDED indication occurs.
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Instruction Manual Oxymitter 4000 3-3 RECOMMENDED CONFIGURATION a. 4-20 mA Signal Upon Critical Alarm Rosemount recommends that the factory default be utilized. The 4-20 mA signal will go to the 3.5 mA level upon any critical alarm which will cause the O2 reading to be unusable. Customer can also select 21.6 mA as the failure setting if normal operations cause O2 readings to go below the zero % O2 (4 mA) level.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 3-6 Configuration with Keypad Oxymitter 4000 Rosemount Analytical Inc.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 SECTION 4 CONFIGURATION OF OXYMITTER 4000 WITH LOI 2. Check the terminal block wiring, Figure 4-1. Be sure the power, 4-20 mA signal, and logic outputs are properly connected and secure. Install all protective equipment covers and safety ground leads before equipment startup. Failure to install covers and ground leads could result in serious injury or death. 4-1 3.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 c. Verify Oxymitter 4000 Configuration Located on the microprocessor board are two switches that configure outputs (Figure 4-2). To access these switches, the LOI module must be removed. SW1 determines if the 4-20 mA signal is internally or externally powered. SW2 determines: 1. Range control, HART or LOCAL. 2. Oxygen range, 0 to 10% O2 or 0 to 25% O2. (0 to 40% O2 is also configurable only through HART/AMS.) 3.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 f. be monitored. When a calibration has been initiated, the value at TP5 and TP6 is the % O2 seen by the cell. Oxygen levels, as seen on the multimeter, are: Once the cell is up to operating temperature, the O2 percentage can be read: 1. To access TP5 and TP6 next to the LOI (Figure 4-2), power down the Oxymitter 4000 and remove the LOI module. Attach alligator leads from a multimeter across TP5 and TP6.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 4-2 Oxymitter 4000 LOGIC I/O Of the ten modes in Table 4-1, mode 1 through mode 7 are the alarm modes. The factory default is mode 5 for Oxymitter 4000 units without an IMPS 4000 or SPS 4000. In this mode, the output will signal when a unit alarm or a CALIBRATION RECOMMENDED indication occurs.
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Instruction Manual Oxymitter 4000 4-3 RECOMMENDED CONFIGURATION a. 4-20 mA Signal Upon Critical Alarm Rosemount recommends that the factory default be utilized. The 4-20 mA signal will go to the 3.5 mA level upon any critical alarm which will cause the O2 reading to be unusable. Customer can also select 21.6 mA as the failure setting if normal operations cause O2 readings to go below the zero % O2 (4 mA) level.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 4-6 Configuration with LOI Oxymitter 4000 Rosemount Analytical Inc.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 SECTION 5 STARTUP AND OPERATION OF OXYMITTER 4000 WITH MEMBRANE KEYPAD 5-1 c. Error POWER UP If there is an error condition at startup, one of the diagnostics LEDs will be blinking. Refer Section 7, TROUBLESHOOTING, to determine the cause of the error. Clear the error, cycle power, and the operating display should return. a. Startup Display When power is applied to the probe, the cell heater turns on.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 1. DIAGNOSTIC ALARM LEDS. If there is an error in the system, one of these LEDs will flash various blink codes (Section 8, TROUBLESHOOTING). In the case of multiple errors, only one will be displayed based on a priority system. Correct the problem and cycle power. The operating display will return or the next error will be displayed.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 SECTION 6 STARTUP AND OPERATION OF OXYMITTER 4000 WITH LOI 6-1 POWER UP a. Startup Display When power is applied to the probe, the cell heater turns on. It takes approximately one half hour for the cell to heat to operating temperature. This condition is indicated by a “warm up” alarm display on the LOI (Figure 6-1). This alarm will continue to display until the cell is up to operating temperature. b. Operating Display O2: 0.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 SELECTION ARROW TOUCH CONFIRMATION LED Oxymitter 4000 b. Lockout The Local Operator Interface (LOI) has a lockout feature that prevents nuisance actuation by someone brushing against the glass window, raindrops, dirt, insects, etc. This lockout mode is automatically established when no buttons are pushed for 30 seconds (default). This countdown to lockout is configurable.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 6-5 LOI MENU TREE Menu items in normal text display information, only. Menu Items in italics permit data entry. Menu items in bold text are procedures. This LOI menu for the Oxymitter 4000 is shown in Figure 6-4. This menu tree is specific to the Oxymitter 4000. The menu tree will assist in navigating the LOI.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 (CONTINUED FROM SHEET 1) O2 Gas 1 O2 Gas 2 O2-Reset Vals O2 Out Tracks O2 Cal Intervl O2-Next Cal Gas Time Purge Time Auto Calib? Calib Setup Analog Input/Output Digital SYSTEM Parameters Software Status _____% _____% Yes/No Yes/No ____H ____H ___Sec. ___Sec. Yes/No O2 Type O2 Range O2 Alarm Level Do O2 Trim _______ ______% _____mA Logic IO Mode See Table 4-1 Low O2 Alarm See para.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 6. O2 Next Cal – If automatic calibration is selected, this selects the time until the first initial calibration takes place. (c) Input State – Notes the current condition of the bi-directional digital signal. 7. Autocalibrate – Select if an SPS or IMPS autocalibration system is part of the system. (d) Force Output – Forces the output state of the signal to either open or closed.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 d. SYSTEM/Status (d) Board Temp Max. – This is the maximum temperature that the electronics has experienced over time. 1. Alarms – Diagnostic alarms. See Section 8, TROUBLESHOOTING. 2. PID Parameter – Displays the line voltage powering the Oxymitter, and infers the temperature control algorithm being used to control heater temperature. 3. Reset Device – Device can be reset here as opposed to repowering.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 6-8 OXYMITTER 4000 TEST POINTS b. TP3 and TP4 monitor the heater thermocouple. Refer to Figure 6-6. System test points are located on the board below the LOI module. Test points 1 through 6 allow you to monitor with a multimeter: the heater thermocouple, the O2 cell millivolt, and the process O2. c. TP5 and TP6 monitor the process gas or the calibration gas parameter. 6-9 a.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 SECTION 7 AC L1 AC N RL ≥ 250Ω + - 4-20 mA SIGNAL LINE + 4-20 - TERMINAL BLOCK ANALOG OUTPUT DEVICE LOOP CONNECTORS SERIAL PORT & BATTERY LOOP CONNECTORS CHARGER MUST USE INTERFACE 00275 0013 ONLY SERIAL PORT NOT BE USED IN HAZARDOUS AREAS HART COMMUNICATOR LEAD SET HART COMMUNICATOR REAR PANEL 23230001 Figure 7-1.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 SECTION 7 HART/AMS 7-1 OVERVIEW The HART Communicator is a handheld communications interface device. It provides a common communications link to all microprocessor-based instruments that are HART compatible. The handheld communicator contains an 8 × 21 character liquid crystal display (LCD) and 25 keys. A pocket-sized manual, included with the HART Communicator, details the specific functions of all the keys.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 7-3 Oxymitter 4000 analog output signal line, an undefined status indication appears while the communicator warms up. Wait until the warmup period ends to continue. HART COMMUNICATOR PC CONNECTIONS There is an option to interface the HART Communicator with a personal computer. Load the designated AMS software into the PC.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 VIEW FLD DEV VARS PROCESS VARIABLES VIEW OUTPUT VARS VIEW FLD DEV mV O2 value O2 cell temp CJ temp VIEW PV-Aout PV is PV O2 value PV % rnge PV AO VIEW SV SV is Cold Junct SV __ mV VIEW TV TV is Cell TV __ mV VIEW 4V 4V is Cell TC 4V __ mV Cell mV Cell TC mV CJ mV Status Group 1 DEVICE SETUP PV PV AO PV LRV PV URV STATUS Status Group 2 Cell Temp Low Cell Temp High Cell Open High Cell Imp. CK.ER - EEPROM Cal.Error Slope Cal.
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Instruction Manual IB-106-340 Rev. 3.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 (CONTINUED FROM SHEET 2) DEVICE INFORMATION Manufacturer Model Dev id Tag Descriptor Message Date Final asmbly num Snsr s/n Fld dev rev Hardware rev Software rev Universal rev CAL INFO Optrak TG? Tgtime PurgeTime LowTG HighTG Cal slope Cal const CellImp Imp Delta DEVICE CONFIG Slope Constant OUTPUTS CONFIG URV LRV LoAlarmSP I/O Pin Mode Poll addr Num req preams REVIEW DEVICE SETUP PV PV AO PV LRV PV URV 26170030 Figure 7-3.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 7-7 Oxymitter 4000 HART COMMUNICATOR MANUAL O2 CAL METHOD calibration status as it updates. Or, access the O2 CALIBRATE screen and select menu item 2, O2 CAL STATUS, to view menu item 1, CALSTATE; menu item 2, TIMEREMAIN; and menu item 3, PRESENT O2, as the calibration status updates. To perform a calibration using the HART Communicator, use the following procedure. If necessary, use the menu tree in Figure 7-3 (sheet 1 of 3) for reference. f.
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Instruction Manual Oxymitter 4000 7-8 IB-106-340 Rev. 3.0 December 2003 DEFINING A TIMED CALIBRATION VIA HART a. From the DEVICE SETUP screen, select DETAILED SETUP. Use the following procedure to specify a time interval (in hours) at which the Oxymitter 4000 will be automatically calibrated. If necessary, use the menu tree in Figure 7-3 (Sheet 2 of 3) for reference. b. From the DETAILED SETUP screen, select O2 CALIBRATION.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 7-8 HART/AMS Oxymitter 4000 Rosemount Analytical Inc.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 SECTION 8 TROUBLESHOOTING 8-1 OVERVIEW b. Test points are provided to read the raw millivolt value generated by the thermocouple that controls both the cell temperature and the raw cell signal. While the Oxymitter 4000 electronics provides a significant number of diagnostic alarms to assist in troubleshooting potential problems, it’s good to place these alarms in perspective with respect to the instrument’s operating principles: c.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 d. Electrostatic Discharge Install all protective equipment covers and safety ground leads after troubleshooting. Failure to install covers and ground leads could result in serious injury or death. 8-2 GENERAL The troubleshooting section describes how to identify and isolate faults that may develop in the Oxymitter 4000. Additional troubleshooting information is provided in paragraph 8-7 for those units with the optional SPS 4000.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 8-4 ALARM CONTACTS 2. Additional IMPS 4000 Alarm Contacts. (a) One contact per IMPS 4000 for “low calibration gas flowing”. a. If autocalibration is not utilized, a common bidirectional logic contact is provided for any of the diagnostic alarms listed in Table 8-1. The assignment of alarms that actuate this contact can be modified to one of seven additional groupings (mode 1 through mode 7) listed in Table 7-1.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 Table 8-1.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 a. Fault 1, Open Thermocouple HEATER T/C HEATER O2 CELL CALIBRATION SW2 ON DIAGNOSTIC ALARMS CALIBRATION RECOMMENDED INC INC HIGH GAS LOW GAS DEC DEC J1 TP1 TP2 TP3 TP4 RED YEL GRN ORG TEST POINTS O2 CELL mV + O2 CELL mv HEATER T/C + HEATER T/C - Figure 8-3 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view).
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 b. Fault 2, Shorted Thermocouple HEATER T/C HEATER O2 CELL CALIBRATION SW2 ON DIAGNOSTIC ALARMS Figure 8-4 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). The upper view also shows J1 and test points TP1 through TP6, located on the microprocessor board, below the membrane keypad or the LOI module.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 c.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 d. Fault 4, A/D Comm Error HEATER T/C HEATER O2 CELL CALIBRATION SW2 ON DIAGNOSTIC ALARMS Membrane Keypad. When Fault 4 is detected, the HEATER T/C LED flashes four times, pauses for three seconds, and repeats (Figure 8-6). 1. Call the factory for assistance.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 e. Fault 5, Open Heater SW2 ON HEATER T/C HEATER O2 CELL CALIBRATION DIAGNOSTIC ALARMS Figure 8-7 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). CALIBRATION RECOMMENDED TEST POINTS INC INC HIGH GAS LOW GAS DEC DEC TP1 J1 TP2 TP3 TP4 RED YEL GRN ORG O2 CELL mV + O2 CELL mv HEATER T/C + HEATER T/C - 1. Remove power. 2.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 f. HEATER T/C HEATER O2 CELL CALIBRATION Figure 8-8 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view). SW2 ON DIAGNOSTIC ALARMS CALIBRATION RECOMMENDED INC INC HIGH GAS LOW GAS DEC DEC O2 CELL mV + O2 CELL mv HEATER T/C + HEATER T/C - TP1 J1 TP2 CAL TEST GAS + PROCESS % O2 Membrane Keypad.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 g. Fault 7, High Case Temp HEATER T/C HEATER O2 CELL CALIBRATION SW2 ON DIAGNOSTIC ALARMS Figure 8-9 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view).
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 h. Fault 8, Low Heater Temp SW2 ON HEATER T/C HEATER O2 CELL CALIBRATION DIAGNOSTIC ALARMS Figure 8-10 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view).
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 i. Figure 8-11 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view).
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 j. SW2 ON HEATER T/C HEATER O2 CELL CALIBRATION DIAGNOSTIC ALARMS CALIBRATION RECOMMENDED INC INC HIGH GAS LOW GAS DEC DEC TP1 J1 TP2 TP3 TP4 RED YEL GRN ORG O2 CELL mV + O2 CELL mv HEATER T/C + HEATER T/C - TEST POINTS CAL TEST GAS + PROCESS % O2 Fault 10, High Cell mV Figure 8-12 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view).
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 k. Fault 11, Bad Cell HEATER T/C HEATER O2 CELL CALIBRATION SW2 ON DIAGNOSTIC ALARMS Figure 8-13 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view).
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 l. HEATER T/C HEATER O2 CELL CALIBRATION Figure 8-14 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view).
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 m. Fault 13, Invalid Slope SW2 ON HEATER T/C HEATER O2 CELL CALIBRATION DIAGNOSTIC ALARMS Figure 8-15 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view).
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 n. Fault 14, Invalid Constant SW2 ON HEATER T/C HEATER O2 CELL CALIBRATION DIAGNOSTIC ALARMS Figure 8-16 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view).
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 o. Fault 15, Last Calibration Failed SW2 ON HEATER T/C HEATER O2 CELL CALIBRATION DIAGNOSTIC ALARMS Figure 8-17 shows the electronic assembly for an Oxymitter 4000 with a membrane keypad (upper view) and an Oxymitter 4000 with an LOI (lower view).
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 8-6 OXYMITTER 4000 PASSES CALIBRATION, BUT STILL READS INCORRECTLY Oxymitter 4000 CORRUGATED SEAL REFERENCE AIR EXHAUST PORT PROBE HEAD There are a few fault conditions where no alarm indication is present and the probe passes calibration, but the O2 reading may still be incorrect: a. Probe passes calibration, but still appears to read high. 1. There may be a leak that is permitting ambient air to mix with the process gases.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 3. Always note the time it takes for the cell to recover to the normal process value after the cal gas is removed. As the diffuser plugs, this recovery time will get longer and longer. Use the Calibration Record form provided in this manual. 1. If no alarms are indicated on the keypad or in the HART/AMS STATUS sub-menu, the calibration did not fail because of an Oxymitter 4000 fault. Therefore, a calibration gas flow problem occurred.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 Table 8-3. SPS 4000 Fault Finding Symptom No calibration gas flow 8-22 Check Fault Remedy Wiring Improper wire connections, Properly connect wiring or secure loose connections, or loose wiring connections; replace damaged wiring damaged wiring if necessary. Logic I/O Oxymitter 4000 logic I/O not set for calibration handshaking with SPS 4000 Set logic I/O to mode 8 via HART/AMS.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 SYMPTOM — NO TEST GAS FLOW CHECK ALL WIRING BETWEEN OXYMITTER 4000 AND SPS 4000. IS WIRING PROPERLY CONNECTED AND SECURE? NO PROPERLY CONNECT WIRING OR SECURE LOOSE WIRING CONNECTIONS; REPLACE DAMAGED WIRING. YES CHECK LOGIC I/O SETTING VIA HART/AMS. IS LOGIC I/O SET FOR MODE 8? NO SET LOGIC I/O TO MODE 8 VIA HART/AMS. YES DISCONNECT CAL GAS INPUT LINES AT MANIFOLD.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 SYMPTOM — NO TEST GAS FLOW (CONTINUED) NOTE 1: SECURELY TIGHTEN ALL J3 SCREW TERMINALS ON POWER SUPPLY BOARD TO MAKE CONNECTIONS. CONTINUED FROM SHEET 1 OF 2 NOTE 2: USE A SIMPSON MODEL 260 OR EQUIVALENT MULTIMETER. PLACE JUMPER BETWEEN CAL RET TERMINAL AND EITHER HI GAS OR LO GAS TERMINAL OF J3. SEE NOTE 1.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 SECTION 9 MAINTENANCE AND SERVICE 9-1 OVERVIEW This section identifies the calibration methods available and provides the procedures to maintain and service the Oxymitter 4000 and optional integrally mounted SPS 4000. Install all protective equipment covers and safety ground leads after equipment repair or service. Failure to install covers and ground leads could result in serious injury or death.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 DIAGNOSTIC ALARMS 2. Semi-Automatic Calibration. Semiautomatic calibrations only require operator initiation. However, the calibration gases must be permanently piped to the Oxymitter 4000, an SPS 4000 or IMPS 4000 must be installed to sequence the gases, and the Oxymitter 4000’s logic I/O must be set to mode 8 or 9 via HART/AMS so the sequencer and Oxymitter 4000 can communicate.
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Instruction Manual IB-106-340 Rev. 3.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 If the slope or the constant is out of specification, a diagnostic alarm LED will be flashing. The diagnostic alarm will remain active until the purge cycle is over. If the three pattern flash occurs without a diagnostic alarm, the calibration gases could be the same or the calibration gas was not turned on. 4-20 mA signal will hold the last value. The default condition is for the output to track.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 9-3 CALIBRATION – OXYMITTER 4000 WITH A LOCAL OPERATOR INTERFACE (LOI) Refer to Figure 6-4 for a view of the LOI menu tree. To calibrate the Oxymitter 4000 from the LOI, access the CALIBRATION/Start Calibration menu. a. CALIBRATION/ Start Calibration This is the starting point for calibrations using the LOI. The LOI will instruct the user through this entire procedure. You can select “Abort Calib” at any time to abort the calibration. 1.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 9-4 OXYMITTER 4000 REPAIR Refer to Figure 9-3 or Figure 9-4 to view the component parts of the Oxymitter 4000. It is recommended that the Oxymitter 4000 be removed from the stack for all service activities. The unit should be allowed to cool and be taken to a clean work area. Failure to comply may cause severe burns. Disconnect and lock out power before working on any electrical components. There is voltage up to 115 VAC. a.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 26 22 25 23 24 Note: The Electronic Assembly, item 12, consists of items 13 through 20. 21 27 32 33 12 27A 20 17 18 19 34 14 13 27A DIA GN O AL STIC AR HEA MS TE R T/ HEA IBR C AT CAL 02 TER IO IBR CEL NR AT L EC IO OM TE MEN N PO ST DED INTS 02 C 02 ELL HEACEL mV + L INC HEATER mv TE T/C R T/ + HIGH INC CGA 34 CAL S DEC LO W GA S DEC 33 32 15 CAL TE ST PR GAS OC ES + % 02 S - 16 7 11 14A 11A 6 10 1. 2. 3. 4. 5.
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Instruction Manual IB-106-340 Rev. 3.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 (f) On the terminal strip, loosen the screws securing the customerwired LINE IN and NEUTRAL leads to terminals L and N. Also, remove the customer-wired ground lead from the ground lug. Remove the leads from the terminal strip and slide them from the manifold through the line voltage conduit port. (g) Next, loosen the screws of remote contact input terminals 1 and 2; 420 mA terminals 3 and 4; and relay output terminals 7, 8, 9, and 10.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 MOUNTING SCREW MOUNTING SCREW Rosemount Analytical Inc. Orrville, OH 44667-0901 800-433-6076 SMART FAMILY HARTTM J1 CALIBRATION RECOMMENDED R TM OXYMITTER 4000 SERIAL NO. TAG NO.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 d. Electronic Assembly Replacement (Figure 9-5) housing. The round end of the terminal block should be on the opposite side of the housing conduit ports and should not be able to rotate. 1. Remove the right housing cover uncovering the electronic assembly. 2. Depress and remove the J1 (cell and T/C) connector from the J1 socket. Loosen the three captive mounting screws on the microprocessor board (top board). 4.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 6. Turn the electronic assembly over so that you are looking at the bottom of the power supply printed circuit board. Gently depress the two white posts one at a time. Carefully separate the power supply board (20) from the microprocessor board (17). 7. Remove the fuse (19) and replace it with a new one (Figure 9-7). 8.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 WIRE LOOP V-DEFLECTOR CERAMIC SUPPORT ROD CERAMIC DIFFUSER ASSEMBLY CELL FLANGE HEATER 22220050 Figure 9-8. Heater Strut Assembly and heater connecting cables (8 and 9) from heater strut assembly (1, Figure 9-3). 4. Remove the four screws (7, Figure 9-3). Remove the probe from the housing (21).
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 O-RING (10) heater wire connectors, Figure 9-9. Make sure the connectors are secure. PROBE (6) (f) Install and tighten cover. 14. Follow the instructions in paragraph 9-4a.2 to install the Oxymitter 4000 into the stack or duct. If installing an Oxymitter 4000/SPS 4000 assembly, follow the instructions in paragraph 9-4b.2. HOUSING (21) SIGNAL CABLE (9) PROBE SIGNAL WIRE CONNECTOR i.
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Instruction Manual Oxymitter 4000 Use heat-resistant gloves and clothing when removing the probe. Do not attempt to work on these components until they have cooled to room temperature. Probe components can be as hot as 800°F (427°C). This can cause severe burns. Disconnect and lock out power before working on any electrical components. There is voltage of up to 115 VAC. Do not remove the cell unless certain it needs to be replaced. Removal may damage the cell and platinum pad.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 11. Install the entire electronics per paragraph 9-4c, steps 7 through 13. 12. Apply anti-seize compound to the threads of the cell assembly, hub, and setscrews. Reinstall the hub on the cell assembly. Using pin spanner wrenches, torque to 10 ft-lbs (14 N·m). If applicable, reinstall the vee deflector, orienting apex toward gas flow. Secure with the setscrews and anti-seize compound. Torque to 25 in-lbs (2.8 N·m). 13.
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Instruction Manual Oxymitter 4000 (c) On systems equipped with abrasive shield, remove dual dust seal gaskets. (d) Use spanner wrenches from Probe Disassembly Kit, Table 11-1, to turn hub free from retainer. (e) Put hub in vise. Break out old ceramic diffusion element with chisel along cement line. Use a 3/8 in. (9.5 mm) pin punch and clean fillet from the cement port. (f) Break out remaining ceramic diffusion element by tapping lightly around hub with hammer. Clean grooves with pointed tool if necessary.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 HEATER (BLACK) HEATER (BLACK) OXYGEN CELL (GREEN) THERMOCOUPLE (YELLOW) Install all protective equipment covers and safety ground leads after equipment repair or service. Failure to install covers and ground leads could result in serious injury or death. a. Fuse Replacement THERMOCOUPLE + (RED) OXYGEN CELL + (ORANGE) The SPS 4000 has a fuse (17, Figure 9-13) on the power supply board (18).
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Instruction Manual Oxymitter 4000 b. Board Replacement Perform the following procedure to replace power supply board (18, Figure 9-13) or interface board (19). Disconnect and lock out power before working on any electrical components. IB-106-340 Rev. 3.0 December 2003 See Figure 9-14. If removing the interface board, remove the CAL INITIATE leads from connector J3, CAL FAIL and IN CAL leads from connector J4, and logic I/O handshake connection from connector J5. 8.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. 28. 29. 30.
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Instruction Manual Oxymitter 4000 c. Solenoid Replacement The SPS 4000 manifold has a calibration gas 1 (high calibration gas) solenoid (20, Figure 9-13) and a calibration gas 2 (low calibration gas) solenoid (13). Disconnect and lock out power before working on any electrical components. 1. Turn off power to the system. 2. Shut off the calibration gases at the cylinders. 3. Remove screw (7) securing manifold cover lock (6) and remove the lock. 4. Remove manifold cover (14). 5.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 POWER SUPPLY BOARD TO PRESSURE SWITCH LINE VOLTAGE INPUT TO CALIBRATION GAS 1 SOLENOID LINE IN NEUTRAL TO CALIBRATION GAS 2 SOLENOID GROUND GROUND L1 N VAC INPUT TO OXYMITTER 4000 INTERFACE BOARD BLACK WHITE RED BLUE ORANGE GREEN VIOLET GRAY + - REMOTE CAL INITIATE CONTACT INPUT + + - IN CAL + - LOGIC I/O HANDSHAKE TO OXYMITTER 4000 CAL FAIL RELAY OUTPUTS 26170004 Figure 9-14.
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Instruction Manual Oxymitter 4000 When installing the pressure switch, do not overtighten. Damage to the solenoid may occur. 9. Install new pressure switch (12). Be careful not to overtighten. Connect the leads to the proper terminals on the pressure switch. 10. Carefully install the board and spacer assembly into manifold (5) by aligning spacers (9) with the mounting holes on the manifold and securing with screws (11). Ensure o-rings (8) are installed between the spacers and the manifold surface. 11.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 h. Flowmeter Replacement Use this procedure to replace either reference air flowmeter (16, Figure 9-15) or calibration gas flowmeter (17). 1. Turn off power to the system. 2. Shut off the calibration gases at the cylinders. 3. Loosen, but do not remove, four screws (13) securing flowmeter bracket (25) to the manifold. 4. Flex the bottom of flowmeter bracket (25) downward and away to disengage and remove from the manifold. 5.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 NOTE: A STANDARD SPS 4000 IS EQUIPPED WITH TEFLON TUBING AND BRASS FITTINGS. OPTIONAL STAINLESS STEEL TUBING AND FITTINGS ARE ALSO AVAILABLE. REFER TO SECTION 11, REPLACEMENT PARTS, FOR ORDERING INFORMATION. 1 2 20 3 4 24 19 25 5 6 23 21 18 22 7 2 (REF.) 15 12 14 8 9 11 13 17 16 1. 2. 3. 4. 5. 6. 7. 8.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 Calibration Record For Rosemount Analytical In Situ O2 Probe Probe Serial Number: Probe Tag Number: Probe Location: Date Placed Into Service: Date Notes: Responseinitial Responsefinal 9-26 Slope Constant Impedance Responseinitial Responsefinal When the second calibration gas is turned off, note the number of seconds required for the O2 value to begin migrating back to the process value.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 SECTION 10 RETURN OF MATERIAL 10-1 If factory repair of defective equipment is required, proceed as follows: a. Secure a return authorization number from a Rosemount Analytical Sales Office or representative before returning the equipment. Equipment must be returned with complete identification in accordance with Rosemount instructions or it will not be accepted.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 10-2 Return of Material Oxymitter 4000 Rosemount Analytical Inc.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 SECTION 11 REPLACEMENT PARTS Table 11-1. Replacement Parts for Probe Part Number Figure and Index No.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 Table 11-1. Replacement Parts for Probe (Continued) Part Number Dust Seal Description 9-3, 1 thru 6, 8, 9, 28 thru 31 3D39648G28 Figure and Index No.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 ANSI GASKET WIRE AND PAD ASSEMBLY ANTI-SEIZE COMPOUND PROBE TUBE (NOT INCLUDED IN KIT) 22 GA. WIRE CORRUGATED SEAL CLOSED END CONNECTOR CELL AND FLANGE ASSEMBLY SOCKET HEAD CAP SCREWS SET SCREWS TEFLON TUBING CALIBRATION GAS PASSAGE 35830009 Figure 11-1. Cell Replacement Kit Table 11-1. Replacement Parts for Probe (Continued) Figure and Index No.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 Table 11-1. Replacement Parts for Probe (Continued) Figure and Index No.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 Table 11-1. Replacement Parts for Probe (Continued) Figure and Index No.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 Table 11-2. Replacement Parts for Electronics Figure and Index No.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 Table 11-3. Replacement Parts for SPS 4000 Figure and Index No.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 11-8 Replacement Parts Oxymitter 4000 Rosemount Analytical Inc.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 SECTION 12 OPTIONAL ACCESSORIES HART HANDHELD 275/375 COMMUNICATOR The HART Handheld 275/375 Communicator is an interface device that provides a common communication link to HARTcompatible instruments, such as the Oxymitter 4000. HART Communications Protocol permits all the information available from the Oxymitter 4000’s electronics to be transmitted over standard 4-20 mA signal wires.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 IMPS 4000 INTELLIGENT MULTIPROBE TEST GAS SEQUENCER The IMPS 4000 Intelligent Multiprobe Test Gas Sequencer is housed within an IP56 (NEMA 4X) enclosure and has the intelligence to provide calibration gas sequencing of up to four Oxymitter 4000 units to accommodate automatic and semi-automatic calibration routines.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 O2 CALIBRATION GAS Rosemount Analytical’s O2 Calibration Gas and Service Kits have been carefully designed to provide a more convenient and fully portable means of testing, calibrating, and servicing Rosemount Analytical’s oxygen analyzers. These lightweight, disposable gas cylinders eliminate the need to rent gas bottles. For more information, call Rosemount Analytical at 1-800-433-6076.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 12-4 Optional Accessories Oxymitter 4000 Rosemount Analytical Inc.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 SECTION 13 INDEX This index is an alphabetized listing of parts, terms, and procedures having to do with the Oxymitter 4000 Oxygen Transmitter. Every item listed in this index refers to a location in the manual by one or more page numbers.
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Instruction Manual IB-106-340 Rev. 3.
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WARRANTY Rosemount warrants that the equipment manufactured and sold by it will, upon shipment, be free of defects in workmanship or material. Should any failure to conform to this warranty become apparent during a period of one year after the date of shipment, Rosemount shall, upon prompt written notice from the purchaser, correct such nonconformity by repair or replacement, F.O.B. factory of the defective part or parts.
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Instruction Manual IB-106-340 Rev. 3.0 December 2003 Oxymitter 4000 Oxymitter 4000 Part no. ____________ Serial no. ____________ Order no. ____________ Emerson Process Management Rosemount Analytical Inc. Process Analytic Division 1201 N. Main St. Orrville, OH 44667-0901 T (330) 682-9010 F (330) 684-4434 E gas.csc@emersonprocess.com Fisher-Rosemount GmbH & Co. Industriestrasse 1 63594 Hasselroth Germany T 49-6055-884 0 F 49-6055-884209 ASIA - PACIFIC Fisher-Rosemount Singapore Private Ltd.