Instruction Manual IB-103-102 748468-E August 2003 Model MicroCEM SHS Sample Handling System http://www.raihome.
ESSENTIAL INSTRUCTIONS READ THIS PAGE BEFORE PROCEEDING! Rosemount Analytical designs, manufactures and tests its products to meet many national and international standards. Because these instruments are sophisticated technical products, you MUST properly install, use, and maintain them to ensure they continue to operate within their normal specifications.
Instruction Manual Model MicroCEM SHS 748468-E IB-103-102 August 2003 TABLE OF CONTENTS PREFACE...........................................................................................................................................P-1 Definitions ...........................................................................................................................................P-1 Intended Use Statement.............................................................................................
Instruction Manual IB-103-102 748468-E August 2003 Model MicroCEM SHS LIST OF ILLUSTRATIONS Figure 1-1. MicroCEM Sample Handling System........................................................................ 1-1 Figure 1-2. MicroCEM Continuous Emissions Monitor................................................................ 1-1 LIST OF TABLES Table 3-1. Table 4-1. Table 4-2. Table 4-3. Table 4-4. Table 4-5. Table 4-6. Table 4-7. Typical Component Settings ................................................
Instruction Manual 748468-E IB-103-102 August 2003 Model MicroCEM SHS PREFACE The purpose of this manual is to provide information concerning the components, functions, installation and maintenance of the MicroCEM SHS. Some sections may describe equipment not used in your configuration. The user should become thoroughly familiar with the operation of this module before operating it. Read this instruction manual completely.
Instruction Manual IB-103-102 748468-E August 2003 Model MicroCEM SHS INTENDED USE STATEMENT The MicroCEM Sample Handling System is intended for use as an industrial process measurement device only. It is not intended for use in medical, diagnostic, or life support applications, and no independent agency certifications or approvals are to be implied as covering such applications. SAFETY SUMMARY If this equipment is used in a manner not specified in these instructions, protective systems may be impaired.
Instruction Manual 748468-E IB-103-102 August 2003 Model MicroCEM SHS WARNING. PARTS INTEGRITY AND UPGRADES Tampering with or unauthorized substitution of components may adversely affect the safety of this instrument. Use only factory approved components for repair. Because of the danger of introducing additional hazards, do not perform any unauthorized modification to this instrument. Return the instrument to Rosemount Analytical Customer Service Center. See Section 7. CAUTION.
Instruction Manual IB-103-102 748468-E August 2003 Model MicroCEM SHS GENERAL PRECAUTIONS FOR HANDLING AND STORING HIGH PRESSURE GAS CYLINDERS Edited from selected paragraphs of the Compressed Gas Association's "Handbook of Compressed Gases" published in 1981 Compressed Gas Association 1235 Jefferson Davis Highway Arlington, Virginia 22202 Used by Permission 1. Never drop cylinders or permit them to strike each other violently. 2.
Instruction Manual 748468-E IB-103-102 August 2003 Model MicroCEM SHS DOCUMENTATION The following MicroCEM SHS instruction materials are available. the local representative to order (See Section 7). Contact Customer Service Center or 748467 Instruction Manual, MicroCEM Continuous Emission Monitor 748468 Instruction Manual, MicroCEM Sample Handling System (this document) COMPLIANCES This product may carry approvals from several certifying agencies.
Instruction Manual IB-103-102 748468-E August 2003 P-6 Preface Model MicroCEM SHS Rosemount Analytical Inc.
Instruction Manual 748468-E IB-103-102 August 2003 Model MicroCEM SHS SECTION 1 DESCRIPTION AND SPECIFICATIONS 1-1 OVERVIEW The MicroCEM Sample Handling System (SHS) (Figure 1-1) is designed for use with the MicroCEM Continuous Emission Monitor (Figure 1-2) to continuously determine the concentration of O2 , CO, and NOx in a flowing gaseous mixture. The sampled gas is collected from the stack and prepared by the Probe/Sample Handling System for analysis and processing by the Analysis Enclosure.
Instruction Manual IB-103-102 748468-E August 2003 1-2 Model MicroCEM SHS MicroCEM SHS SPECIFICATIONS Power ............................................ Universal Power Supply 85 – 264 VAC, 50 – 60 Hz, + 10% 500 Watts Maximum at Start Up. 250 Watts Nominal Mounting........................................ Wall Mount Area Classification......................... General Purpose / NEMA 4X (IP65) Fiberglass Enclosure Ambient Range Temperature .......................... -30° to 50° Celsius Relative Humidity...
Instruction Manual 748468-E IB-103-102 August 2003 Model MicroCEM SHS SECTION 2 INSTALLATION WARNING ELECTRICAL SHOCK HAZARD POSSIBLE EXPLOSION HAZARD Do not open while energized. Do not operate without doors and covers secure. Installation requires access to live parts which can cause death or serious injury. DANGER. ELECTRICAL SHOCK HAZARD Installation and servicing of this device requires access to components that may present electrical shock and/or mechanical hazards.
Instruction Manual IB-103-102 748468-E August 2003 5. Connect analog output signal as required per Electrical Interconnect and Outline and Mounting Dimensions Drawings. Connect Status ID contacts and System Alarm contacts as required. 6. Connect 115 VAC 60 Hz single phase power (utility). Observe polarity when installing power - hot to black and neutral to white. Incorrect connections may cause damage to system. Provide grounding for power as required by local codes for fiberglass enclosures.
Instruction Manual 748468-E IB-103-102 August 2003 Model MicroCEM SHS SECTION 3 OPERATION CAUTION. Do not operate or service this instrument before reading and understanding this instruction manual and receiving appropriate training. Refer to installation drawing supplied with the application data package. 3-1 SIMPLIFIED STARTUP AND OPERATION PROCEDURE 1.
Instruction Manual IB-103-102 748468-E August 2003 Model MicroCEM SHS pare this value with zero and span gas admitted directly to analyzer to determine if the system is contributing a bias. 8. Verify output from analyzer. Adjust as required. Refer to analyzer instruction manual. When switching ranges, it is the user’s responsibility to insure that analyzer output is coordinated with range change. 9.
Instruction Manual 748468-E IB-103-102 August 2003 Model MicroCEM SHS SECTION 4 MAINTENANCE AND SERVICE The Sample Conditioning system is designed for minimum maintenance based on anticipated sample composition and conditions. A routine maintenance program will minimize system downtime. Maintenance will consist of two types: preventive and corrective. Preventive consists of monitoring certain operating parameters at selected intervals and determining if corrective maintenance is required.
Instruction Manual IB-103-102 748468-E August 2003 WHERE USED SP1 Model MicroCEM SHS MAINTENANCE EVERY EVERY DAILY WEEKLY MONTHLY ITEM 3 MO. 6 MO. COMPONENT Primary sintered metal sample filters Sintered Metal Sample Guard Filters Filter Element I,C or R Seal Kit I,R B I,R Seal Kit Disposable End-of-Line Filters F2 I,R Element Sample Filters with NonMetallic Elements Filter Element Sample Coalescing Filters with Non-Metallic Filter Element Elements Seal Kit EVERY 12 MO.
Instruction Manual 748468-E IB-103-102 August 2003 Model MicroCEM SHS WHERE USED F2 MAINTENANCE EVERY EVERY DAILY WEEKLY MONTHLY ITEM 3 MO. 6 MO. COMPONENT Regulating/Needle Valves/Toggle Valves Packing Adjustment EVERY 9 MO. EVERY 12 MO.
Instruction Manual IB-103-102 748468-E August 2003 WHERE USED Model MicroCEM SHS COMPONENT MAINTENANCE EVERY EVERY DAILY WEEKLY MONTHLY ITEM 3 MO. 6 MO. Indication FI1 Flowmeters PI1 Pressure Gauges EVERY 9 MO. V O-Rings and Seals Indication EVERY 12 MO. I,R V Snubbers I,R Legend: A – Tighten as required B – Blowback/Blowdown C – Clean I – Inspect (some disassembly may be required) R – Replace as required. T – Test for proper function by stimulating operating/alarm condition V – Visual check.
Instruction Manual 748468-E IB-103-102 August 2003 Model MicroCEM SHS WHERE USED PR1 MAINTENANCE EVERY EVERY DAILY WEEKLY MONTHLY ITEM 3 MO. 6 MO. COMPONENT Coolant and/or Sample Temperature V Sample Temperature V Water Cooler/WaterCooled Separator Coolant and/or Sample Temperature V Ball Float Traps Seats and Seals Perma-Pure Dryer Check for Leaks Refrigerated Condenser RC1A,B Thermo-Electric Cooler PPD1 Regenerative Dryer EVERY 9 MO. EVERY 12 MO.
Instruction Manual IB-103-102 748468-E August 2003 WHERE USED Model MicroCEM SHS COMPONENT Heated/Vaporizing Pressure Regulating Stations TI1 MAINTENANCE EVERY EVERY DAILY WEEKLY MONTHLY ITEM 3 MO. 6 MO. Heating Element EVERY 12 MO. I Heated Sample Line I Temperature Sensing Element, Bi-metal I Temperature Controllers, Valve and Seat Self Operated EC1 EVERY 9 MO.
Instruction Manual 748468-E IB-103-102 August 2003 Model MicroCEM SHS WHERE USED COMPONENT MAINTENANCE EVERY EVERY DAILY WEEKLY MONTHLY ITEM 3 MO. 6 MO. Purge Pressure Switches T Loss of Pump Diaphragm Flow Switch K1-4 EVERY 12 MO. T Sample Pressure Switches MS1 EVERY 9 MO.
Instruction Manual IB-103-102 748468-E August 2003 4-8 Maintenance and Service Model MicroCEM SHS Rosemount Analytical Inc.
Instruction Manual 748468-E IB-103-102 August 2003 Model MicroCEM SHS SECTION 5 TROUBLESHOOTING DANGER. ELECTRICAL SHOCK HAZARD Disconnect power to the module(s) prior to replacing components. WARNING QUALIFIED PERSONNEL This equipment should not be adjusted or repaired by anyone except properly qualified service personnel. WARNING PARTS INTEGRITY Tampering with or unauthorized substitution of components may adversely affect safety of this product. Use only factory-approved components for repair.
Instruction Manual IB-103-102 748468-E August 2003 Model MicroCEM SHS SYMPTOM POSSIBLE CAUSE a. 1. No flow or low sample flow to analyzer(s) b. Verify RV1 is set for 8-12 psig c. System in other than sample mode c. Place system in sample mode d. Sample or guard filters plugged d. Inspect and replace as required e. Pump diaphragm or valves have failed e. Replace pump diaphragm and check valve operation a. Verify that Peristaltic pump is operating properly.
Instruction Manual 748468-E IB-103-102 August 2003 Model MicroCEM SHS SECTION 6 REPLACEMENT PARTS 6-1 INTERNAL SAMPLE PANEL 662210 897861 902127 902222 902238 902262 904772 905781 905782 905783 905784 905785 905786 905787 905788 905789 905790 905792 905793 905794 905795 905796 906080 905842 905866 905869 905870 906016 906028 Relay Board Assembly Fuse 5A, Time Delay Flowmeter Pressure Gauge Pressure Regulator Relief Valve (set for 10-12 psig) Fuse 10A, Slow Blow Scrubber, Ammonia 4-Way Valve Electric Actu
Instruction Manual IB-103-102 748468-E August 2003 6-2 Replacement Parts Model MicroCEM SHS Rosemount Analytical Inc.
Instruction Manual 748468-E IB-103-102 August 2003 Model MicroCEM SHS SECTION 7 RETURN OF MATERIAL 7-1 If warranty service is expected, the defective unit will be carefully inspected and tested at the factory. If the failure was due to the conditions listed in the standard Rosemount warranty, the defective unit will be repaired or replaced at Rosemount’s option, and an operating unit will be returned to the customer in accordance with the shipping instructions furnished in the cover letter.
Instruction Manual IB-103-102 748468-E August 2003 7-2 Return of Material Model MicroCEM SHS Rosemount Analytical Inc.
WARRANTY Goods and part(s) (excluding consumables) manufactured by Seller are warranted to be free from defects in workmanship and material under normal use and service for a period of twelve (12) months from the date of shipment by Seller. Consumables, glass electrodes, membranes, liquid junctions, electrolyte, o-rings, etc., are warranted to be free from defects in workmanship and material under normal use and service for a period of ninety (90) days from date of shipment by Seller.
Instruction Manual IB-103-102 748468-E August 2003 Model MicroCEM SHS EMERSON PROCESS MANAGEMENT Rosemount Analytical Inc. Process Analytic Division 6565P David Industrial Parkway Solo, OH 44139 T (440) 914-1261 F (440) 914-1271 E-mail: gas.csc@emersonprocess.com ASIA - PACIFIC Fisher-Rosemount Singapore Private Ltd. 1 Pandan Crescent Singapore 128461 Republic of Singapore Phone: 65-777-8211 Fax: 65-777-0947 EUROPEAN TECHNOLOGY CENTER Fisher-Rosemount GmbH & Co.
