Swift Owner's Handbook
THE IDEAL COMBINATION The pleasures of caravanning start have a wide choice of motor finance So, when it comes to caravanning or with the caravan you choose and you programmes, each designed to meet just motoring, Chartered Trust can can’t make a better choice than Swift. the varied needs of the private or provide the ideal combination. business motorist. Written quotations available on request. The vehicle you use to tow your caravan is also a crucial factor. Here too Chartered Trust can help.
Introduction INTRODUCTION DEAR OWNER, THANK YOU FOR DECIDING TO BUY ONE OF OUR NEW CARAVANS. WE ARE SURE YOU WILL ENJOY MANY HAPPY HOURS IN IT AND WE HOPE THE INFORMATION AND HINTS IN THIS HANDBOOK WILL HEIGHTEN YOUR ENJOYMENT. THE HANDBOOK HAS BEEN DESIGNED TO GIVE YOU A GENERAL GUIDE TO THE CARE, USE AND MAINTENANCE OF YOUR CARAVAN. WHETHER YOU ARE A NEW OR AN EXPERIENCED CARAVANNER THE HINTS WILL HELP TO PROTECT YOUR INVESTMENT.
The Towing Code Safety and Security Services Electrical Equipment Fitted Equipment Maintenance CONTENTS General Data
THE TOWING CODE The Caravan Towing Code ...................................................... 2 Scope of the Code ................................................................. 2 Caravan Terms .......................................................................... 2 Weights .................................................................................. 2 Towing Vehicle Terms .............................................................. 3 Weights ..................................................
The Towing Code THE CARAVAN TOWING CODE This Code of Practice contains recommendations jointly reviewed and agreed by the following organisations: The The The The The National Caravan Council Caravan Club Camping and Caravanning Club Caravan Writers Guild Department of Transport Scope of the Code The Code applies to all trailer caravans of maximum laden weight not exceeding 3500 kg (7,700 lbs), overall width not exceeding 2.
The Towing Code TOWING VEHICLE TERMS Kerb weight (Mass of Vehicle in Running Order): The weight of the towing vehicle as defined by the vehicle manufacturer. This is normally with a full tank of fuel, with an adequate supply of liquids incidental to the vehicles propulsion, without driver or passengers, wihout any load except loose tools and equipment with which the vehicle is normally provided and without any towing bracket.
The Towing Code lower jockey wheel before entering the caravan and then raise before measuring again. (See Loading). Note: The height of the towball on the towing vehicle, when laden, is also critical. TYPE OF DRIVING LICENCE HELD Fig. A Measuring Noseweight MEASUREMENT OF NOSEWEIGHT Noseweight may be measured using a propriety brand of noseweight indicator. Such equipment is obtainable at your Caravan Dealer. Note: These indicators have a varying tolerance level.
The Towing Code Torque Wrench - A torque wrench is the only way that the exact recommended torque can be achieved for wheel nuts and bolts. (See Preparing for the Road) Towing bracket - Car manufacturers recommend that their own bracket is fitted at a specialist dealer, to ensure that it is fixed to the correct mounting points. Never use cheap alternatives, obtain one manufactured by a reputable company complying with the relevant standards.
The Towing Code Useful memory aid for other items.
The Towing Code PREPARING FOR THE ROAD PRE-LOAD CHECKLIST Caution: Never enter the caravan without first lowering the four corner steadies with the brace provided. BEFORE LOADING CHECK: - loose articles are stowed securely. Do not stow tins, bottles or heavy items in overhead lockers prior to towing. - all lockers and cupboard doors are closed and secured. (a) (b) (c) (d) - all bunks are secure. - all rooflights are closed and secured. - main table is stored in its transit position.
The Towing Code Sensible Loading: How to apportion it LIGHT Fig. A ITEMS MEDIUM ITEMS HEAVY ITEMS Towing vehicle’s rear suspension It is important that the towing vehicle’s rear suspension is not deflected excessively by the noseweight on the tow ball. If it is excessive the steering and stability will be affected. (Fig.
The Towing Code Never drill the coupling head to aid the fitting of a stabiliser. Suitable towing vehicles The caravan is manufactured for towing behind normal road cars and is not suitable for towing behind commercial vehicles. It is strongly recommended that whenever a caravan is to be towed over rough terrain, e.g. a farmer’s field or track, great care should be taken to ensure that no undue stress is placed upon the caravan via the hitch mounting, i.e. reduce speed.
The Towing Code Wheel Rims The majority of caravans manufactured since 1993 have been fitted with steel wheel rims which are the wider 5J size incorporating a double safety hump rim which conforms to European standards of safety. The alternative to steel wheel rims are alloy wheel rims. If you are in any doubt, have your wheels checked by a competent tyre supplier. Hitch head load capacity The maximum vertical static load which can be put upon the hitch head when connected is either 75kg or 100kg.
The Towing Code Fig. A Handbrake Adjust jockey wheel to lower cup on to the ball. A click indicates it is fully engaged. Ensure locking button has returned to its free position. Secure caravan handbrake. (Fig. A) Connect breakaway cable (emergency braking device) in the form of a noose to suitable anchorage point on towbar. DO NOT attach to towball.
The Towing Code 12N AND 12S VIEWED FROM REAR OF PLUG TUBES PINS PINS STRIPS 12N (BLACK) TERMINAL 1 2 3 4 5 6 7 COLOUR YELLOW BLUE WHITE GREEN BROWN RED BLACK 12S (GREY) 12N PLUG L/H INDICATOR REAR FOG LAMP COMMON RETURN (1-7) R/H INDICATOR R/H SIDE TAIL & No PLATE LIGHT STOP LAMP L/H SIDE TAIL & No PLATE LIGHT TERMINAL 1 2 3 4 5 6 7 COLOUR YELLOW BLUE WHITE GREEN BROWN RED BLACK 12S PLUG REVERSING LIGHT NO ALLOCATION NEGATIVE PIN 4 CONTINUOUS POWER SUPPLY NO ALLOCATION FRIDGE RETURN FOR FRIDGE VOLTA
The Towing Code MIRRORS The driver of the towing vehicle must have an adequate view of the rear. If there is no rear view through the caravan it is essential that additional exterior towing mirrors are fitted. This is mandatory is some European countries and drivers can face instant fines if extension mirrors are not fitted. Caution: Any rear view mirror must not project more than 200 mm outside: a) the width of the caravan when being towed. b) the width of the towing vehicle when driven solo.
The Towing Code 2. Reduce Speed: i) In high or cross winds. ii) Downhill. iii) In poor visibility. Scissor Jack Chassis 3. High sided vehicles cause air buffeting so extra care must be taken when passing or being passed. As much space as possible should be given. Axle CHANGING A WHEEL 1. Leave caravan hitched to towing vehicle and ensure handbrake is applied. 2. Lower corner steadies (as safety measure) on the side that the wheel is being changed to stabilise the caravan. 3.
The Towing Code firm contact with the ground. DO NOT use the steadies as a jack they are only a means of stabilising the caravan. Levelling pads or boards should be used under the steadies where the ground is soft or uneven. In extreme cases where it is necessary to raise a wheel off the ground for levelling purposes, further adequate support should be applied so that the steadies do not take any undue strain. Fig.
SAFETY AND SECURITY Fire .......................................................................................... 18 Notice ................................................................................... 18 In Case of Fire ...................................................................... 18 Dicon 300AP Smoke Alarm....................................................18 Smoke Alarm......................................................................... 18 Fire Extinguishers........................
Safety & Security FIRE Important: Your attention is drawn to the notice affixed inside the caravan advising on fire precaution, ventilation and what to do in case of fire. IN CASE OF FIRE 1. Get everyone out of the caravan as quickly as possible using whichever exit is the quickest, including windows. Do not stop to collect any personal items. 2. Raise the Alarm. Call the Fire Brigade. 3. Turn off the gas supply valve if it is safe to do so. 4. Turn off the electricity supply at supply point.
Safety & Security WARNING: The electronic test button provides a full test of the unit’s functionality. DO NOT try to test the alarm with a naked flame, as this may present a potential fire hazard. FALSE ALARMS Abnormal air conditions may cause the highly sensitive smoke alarm to give a “false” alarm. DO NOT DISCONNECT THE BATTERIES. If no fire is apparent, ventilate the caravan and/or blow fresh air into the unit until the alarm stops. Once cleared the smoke alarm will automatically reset.
Safety & Security Petrol/Diesel Fumes The fitting of a tail pipe to your car exhaust will reduce the possibility of fumes entering your caravan through the ventilation points. SECURITY CHIPS A special security chip is concealed within the body of every caravan. This chip contains the individual identity of your caravan and can only be read by using a special decoder. Your local police can obtain the use of a decoder by contacting C.R.I.S.
SERVICES Connection of Services ......................................................... 22 Water ....................................................................................... 22 Whale Watermaster System...................................................22 Inboard Water Tanks and On-line Water Systems .................22 Whale Aqua-Source ...............................................................23 Whale Supersub System........................................................
Services Connection of services is dealt with under the separate headings. In all cases users should become familiar with the equipment manufacturers’ instructions. Advice and leaflets, if not supplied with the caravan, can be obtained from the suppliers of the equipment. Before making connections of any description to the caravan or its equipment, ensure that ALL equipment is turned off. The caravan can use three separate systems for its water supply.
Services fitted to the connecting dual hose to prevent contaminants falling into the water container. The Whale Supersub pump is a completely sealed unit designed for intermittent use. It is NOT self-priming and therefore to ensure proper performance, the pump MUST ALWAYS be fully submersed in water BEFORE plugging into the wall socket. Initial connection to fresh water supply 1. Fill the fresh water container and place it alongside the Whale wall socket located in the offside external wall of the caravan.
Services Never allow the pump to run continuously for more than 15 minutes. Note: When refilling the water container, the pump assembly may be left unplugged into the wall socket so that the pump can be kept off the ground by inserting the hose into the groove on the underside of the plug. But, the pump assembly MUST be unplugged BEFORE replacing the pump into the refilled water container. WHALE ‘ELITE’ MICROSWITCH TAPS The micro switch taps are used when the water supply is not pressurised.
Services 8. Slide wire terminals off microswitch. 9. Attach replacement microswitch and relocate. Note: Ensure microswitch snaps fully home. 10.Before relocating shroud ensure wires are neatly located in the front groove as shown. If they are unable to solve the problem, contact Whale Customer Services: tel: 01247 270531 ext. 211 or 213. REICH ‘CHARISMA’ SINGLE LEVER MIXER TAP 1. Detach cover (1) 11.Replace shroud.
Services WHALE ‘ELEGANCE’ MICROSWITCH MIXER TAPS Microswitch replacement Dismantling the taps for maintenance Before you start: 1. Pull off knob(s) and spindle(s). The microswitch taps are used when the water supply is not pressurised. • Ensure the pump is isolated. 2. Unscrew securing screw(s), using a 17mm (11/16") spanner. When the tap is turned on, the microswitch (which is fitted inside the tap), activates the pump to supply water. 1. Remove the crimp terminals.
Services WINTERISING To avoid damage as a result of freezing, drain the entire water system. To protect Elegance Tap or Shower units, the tap control(s) and the shower handset on/off control should be opened when draining the system to enable stored water in the outlet to drain back through the control valves and out of the system (switch off pump at isolator). Ensure that both the hot and cold systems are fully drained, the cold drain plug is a separate drain plug from the heater drain plug.
Services Hoses Hoses should be made from Neoprene and should conform to BS 3212. Rubber hosing should never be used. It is good practice to replace hoses annually, and a jubilee clip is a worthwhile addition to prevent accidental removal of the hose. WARNING: Inspect flexible gas hose regularly for deterioration and renew, as neccessary, with the approved type. In any case the hose should be renewed not later than the expiry date marked on the hose. Flexible gas hose length should not exceed 400mm.
Services c) Check the flexible hose frequently. d) The gas is heavier than air and therefore sinks to the lowest point. e) Keep bottle gas containers outside (and protected against frost). If they must be kept inside make sure they are well away from heat. Ventilation All ventilation complies with BSEN 721 and vents should not be obstructed in any manner as this could lead to insufficient fresh air.
Services ELECTRICITY As with electricity in the home, care must be exercised when handling mains electricity. Your attention is drawn to the following notice as laid down by the Institute of Electrical Engineers. INSTRUCTIONS FOR ELECTRICITY SUPPLY On arrival at caravan site 1. Before connecting the caravan installation to the mains supply, check that (a) both 12N & 12S plugs and hitch have been disconnected from the towing vehicle, (b the mains supply is suitable for your installation and appliances, i.e.
Services The names and addresses of members of the Electrical Contractors’ Associations can be obtained direct from: (items) greater than the supply as this may cause an overload and the circuit breaker to trip. ECA Esca House Palace Court London W2 4HY OVERSEAS CONNECTION Telephone: 0171 229 1266 ECA of Scotland 23 Heriot Row Edinburgh EH3 6EW Telephone: 0131 225 7221 WARNING: CURRENT CONSUMPTION IN THE CARAVAN MUST NOT EXCEED 16 AMPS OR THE PITCH PERMITTED MAXIMUM IF THIS IS LESS THAN 16 AMPS.
Services WIRING OF CONNECTING CABLE AND CARAVAN MAINS INLET WARNING IT IS ESSENTIAL THAT CONNECTIONS ARE MADE EXACTLY AS SHOWN. IF TERMINAL MARKINGS ARE NOT IN ACCORDANCE WITH THE DIAGRAM THEY MUST BE IGNORED. IF IN DOUBT CONSULT A QUALIFIED ELECTRICIAN. THE LEGAL LENGTH OF THE MAINS INLET CABLE IS 25 ± 2 METRES. WHEN IN USE IT MUST BE FULLY UNCOILED AND PROTECTED FROM TRAFFIC.
ELECTRICAL EQUIPMENT Power Modular Systems..........................................................34 PMS2000GC and PMS2000GP .............................................35 ESM 2 - Electrical Supply Module ........................................ 37 ECM - Electrical Control Module .......................................... 38 Battery ..................................................................................... 39 Habitation Relay ...................................................................
Electrics KT9/2000GLFP ESM2000 KT9/2000GTFP PMS2000GC 34 PMS2000GP KT9/2000GXFP
Electrics POWER MODULAR SYSTEMSPMS2000GC and PMS2000GP The Power Modular System is a 240 volt ac and 12 volt dc power control unit. It provides all the necessary features for control of the electrics and security in a caravan.
Electrics and battery voltage.
Electrics Auto = Automatic Filling system active. Off = Off. Man = Manual Override, in this position the External pump will be on and will stay on until the switch is moved to the Off or Auto positions. Charger switch When the caravan battery requires charging, press this switch to the on position (it should then illuminate). Also ensure the Selector Switch is in the van position. Heater switch (GC only) This switch energises the Carver water heater.
Electrics 12V DC Fully automatic transformer/charger with Overcurrent protection Short circuit protection Charger on/off switch UNIT DESCRIPTION Mains Module The ESM 2 is designed to operate on a mains supply of 185-265 volts ac (making it ideal for use with low continental voltages). The 40 amp RCD (Residual Current Device) gives protection against earth faults and also acts as the main switch.
Electrics A car/caravan changeover switch is provided in this module and should be used in the following way: Caravan position When in this position dc power is available from the caravan battery to power all 12 volt electric circuits.If the charger is switched ON the caravan battery will be charged up via the charger/transformer unit. Central position When in this position with the charger switch ON, power is provided to all 12 volt circuits via the charger/transformer only.
Electrics SUPPORT SERVICE PLUG-IN SYSTEMS LIMITED PROVIDE AN ON-CALL SERVICE FOR WARRANTY OR NON-WARRANTY REPAIRS. IF YOU WISH TO TAKE ADVANTAGE OF THIS SERVICE FOR PLUG-IN-SYSTEMS ONLY Telephone (01482) 652523 and ask for PRODUCT SUPPORT SERVICE. HABITATION RELAY To conform with European Safety Standards (EMC) all caravans have been equipped with a habitation relay. This relay is actuated when the 12N/12S plugs are connected to the car’s sockets and the car ignition is turned on.
Electrics i) Always start the generator with the mains isolator in the caravan turned off. ii) Allow the generator to warm up for a few minutes before energising power in the caravan, as the output voltage can be higher when cold. iii) Check the generator output voltage regularly to ensure it is within the specification of the ESM2000 system (i.e.
Electrics Cascade/Pump Indicators This module provides indicators for the Cascade water heater fitted in your caravan. The three indicators show the following: Green LED Red LED Yellow LED - Heater is switched on - There has been a heater fault, probably a low gas supply - DC voltage supply is too low for the heater to operate Also included in this module is a pump running indicator. This red indicator will light up as a warning when the water pump has been activated.
Electrics Changing the Exit Delay Time 1. Press "F", press "2". 2. Enter your personal code. 3. Enter the new exit delay as 3 digits, i.e. 20 seconds is entered 020, 1 minute is 100. (Please note the maximum time allowed is 4 minutes i.e. 400). 4. Press "F". 5. This operation can be cancelled at any time before step 3 by press "C". Changing the Siren-on Time 1. Press "F", press "3". 2. Enter your personal code. 3. Enter the preferred time as 3 digits, i.e. 2 minutes is entered 200.
Electrics Testing A time limit of 2 minutes is imposed when in the test modes described. After this time the system will return to standby. This is to preserve battery power. Checking the Battery Life Battery Life (between recharges) is eight months maximum. NEVER allow the battery to completely discharge. Regular battery life checks are strongly recommended. 1. Press "F", press "4". 2. A number of pulses will be heard; 1 pulse = 1 month, 3 pulses = 3 months etc up to a maximum of 8 pulses.
Electrics Support Department; Tel: 01482 659309. Clearing the System back to Manufacturers Settings If for any reason you wish to set the IDM2000 back to its factory settings then the following procedure should be used: 1. Press "F", keep finger on the "F" key until 5 bursts are heard from the keypad buzzer. The IDM2000 has now reverted to factory settings. This can only be done when the system is disarmed.
Electrics 12 VOLT ELECTRICAL SUPPLY WIRING OF 12S SOCKET TO TOWING VEHICLE If your car is fitted with the appropriate relay, please note the following points: 1. The caravan battery will be charged by the car charging system independently of the distribution panel. 2. If the caravan battery level is “low”, power for the caravan 12 volt system can be obtained from the car battery, by connecting the 12S (grey) plug to the car, and setting the distribution panel selector switch to “car”.
FITTED EQUIPMENT Whale Water Pump ................................................................. 48 Shurflo Water Pump ............................................................... 48 Cascade 2GE Water Heater .................................................. 48 Refrigerator ............................................................................. 50 Model RM4200 & RM4230 .................................................. 50 Model RM4271 ............................................................
Fitted Equipment Equipment Specification For details on type of equipment fitted in your caravan, please refer to the Sales Brochure or Dealer. Before switching on the gas burner or the mains immersion heater make sure that water flows from the hot taps. This indicates that the water heater is full. IMPORTANT To maximise the use and life of all fitted equipment in your caravan it is essential that any accompanying manufacturers’ literature is read fully.
Fitted Equipment Temperature and adjustment The thermostat cannot be adjusted and is pre-set to approximately 70°C. To fast drain the system: 1. Park the caravan on level ground. FAST DRAIN 2. Ensure that the gas and electricity are turned off. Water heaters (as with all other gas appliances) should be switched off and the gas cylinders turned off when the caravan is in motion. 3. Open all hot and cold taps and shower heads if fitted. 4. Remove drain plug and store in safe place in caravan (e.g.
Fitted Equipment A B C D E 5. Check the flame viewer (located bottom left of refrigerator) to see if the flame is alight. 6. Keep the safety device control knob depressed for a further 15-30 seconds. 7. Release the safety device control knob and again check to see that the flame is alight. Fig. A Control Panel - RM4200 & RM4230 8. To terminate gas operation, turn knob (D) to ‘O’.
Fitted Equipment 1. If applicable, turn off the gas operation. MODEL RM4271 2. Set the 240V rocker switch (B) to ‘O’ and the 12V rocker switch (A) to 1. Two rocker switches are used to select the electric power supply, one for 240V (B) and one for 12V (A) (See Fig. B). Regulating the temperature Once the refrigerator has been started it will take a few hours to become cold. On 240V operation the refrigerator is controlled by a thermostat and the thermostat knob (C) should be set at 3.
Fitted Equipment 240V Operation 1. Turn off gas or 12V operation when applicable. 2. Turn the knob (C) of the thermostat to its highest (coldest) position. 3. Set switch (B) to position I. The switch will light up green when the power supply is connected. 12V Operation Only operate your refrigerator on 12V when the engine of your vehicle is running. Install through a relay, otherwise your battery will soon be discharged.
Fitted Equipment The gas flame is electronically lit, monitored and re-lit if necessary. For this, the toggle switch (E) should be ‘ON’ during gas operation. The RM4291 is fitted with an internal light which is operated by the door. STARTING THE REFRIGERATOR LP Gas Operation Before you start gas operation: 1. Open the shut-off valve of the gas bottle (check that there is enough gas). Open any on-board shut-off valve. 2. Check that the switches for mains and 12V operation are OFF. 3.
Fitted Equipment WARNING: When you are cooking it is essential to provide additional ventilation such as opening windows near the grill, cooker and oven (EN 721). STOVES HOBS, GRILLS AND OVENS THE HOB Caution: • Do not use foil on the hob, as it creates a fire hazard Travel Catch TRAVEL CATCH All models are fitted with a travel catch to keep the refrigerator door securely closed when the vehicle is on the move.
Fitted Equipment spark ignitor or gas lighter. The knob must be held in for 15-20 seconds before releasing. Detachable grill handle (if supplied) Place the handle (shield uppermost) over the edge of the grill pan at the recess and slide along to position centrally between the two locator bumps. To remove the handle, place the grill pan down, and lift the handle slightly as you slide it along the recess.
Fitted Equipment Preheating The oven must be preheated for 10 minutes when reheating frozen or chilled food, and we recommend preheating for all yeast mixtures, batters, soufflÈs and whisked sponges. Using the oven The shelf positions in the oven can be altered. If you prefer darker cooked results, cook on a higher shelf. For paler results use a lower shelf. To light the oven 1. Open the oven door and turn the control knob anticlockwise to the required gas mark.
Fitted Equipment Glass parts (if fitted) Some foods are corrosive, eg; vinegar, fruit juices and salt, and they can mark or damage stainless steel if they are left on the surface for any length of time. Wipe any spillage immediately. DOOR PANELS, FACIA PANEL, HOTPLATE LID Do not use abrasive cleaners or polishes. Use a mild cream cleaner, eg; Jif. Rinse thoroughly and dry with a soft cloth. Sharp objects can mark the surface of stainless steel but will become less noticeable with time.
Fitted Equipment heater MUST NOT be used if the flue has been damaged. • The Carver 2000 and 5500 range of heaters MUST NOT be used while the vehicle is in motion. CARVER SPACE HEATERS Please read these cautions before using your heater. In the event of a gas leak, immediately turn off all appliances and the gas supply at the cylinder. Contact your nearest approved service agent without delay. • The gas supply to the heater must be from an approved pressure regulator of adequate capacity.
Fitted Equipment (2000A and Fanmasters with this ignition device), the continuous ticking of the spark generator will be heard until turned off. 4 Fig. 1 3 5 1 2 3 4 5 OFF INDICATOR LIGHT GAS CONTROL KNOB LOW/IGNITION HIGH 2 1 Observe through the viewing windows on the lower half of the front case, that the burner lights. 2000A and 2000 Fanmaster (12V ‘Auto’ Ignition) As above turn to the ‘ ’ position and press firmly down. A continuous ticking will be heard, as the spark generator is actuated.
Fitted Equipment When using electric heating the caravan temperature is regulated by the thermostat mounted at the top of the installation box but when using the gas heating the temperature is controlled by the gas heater thermostat. The night setting is a 1kW convector heater setting. In the summer the fan may be operated without any heat input to distribute cool air. The Fanmaster has an air deflector allowing the majority of air to be directed down one fan outlet.
Fitted Equipment CARVER 5500 Turbo Fanmaster Space Heater 6 FANMASTER 5 Read the cautionary notes for the Carver Space Heaters before using your heater. 7 Before Lighting the heater Ensure the gas is turned on at the cylinder. Lighting the Heater (Fig. 3) For the auto ignition press the control knob (4) down and rotate to the ‘ ’ position (2), maintaining downwards pressure. The igniter will be heard to operate with a continuous ‘ticking’ noise.
Fitted Equipment One outlet on each leg of the air ducting layout must be kept open at all times. Note: Mains hook-up is needed for positions 2, 3 and 4, the current consumption will be approximately 4 amps for positions 2 & 3 and approximately 8 amps for position 4.
Fitted Equipment Warranty Conditions The space heaters are covered by a two year guarantee from the date of purchase of the appliance or the registration date of the vehicle in which it is installed. The guarantee is liable for all manufacturing faults and defective components. We strongly advise that all repairs on the unit are carried out by authorised Service Centres. The guarantee does not cover installation errors, tampering or damage caused by frost.
Fitted Equipment Note. The choice of electrical power is ultimately governed by the current available from the site supply. A 5A outlet can allow 1000W, a 10A allows 2000W and a 16A allows 3000W. WATER & HEAT means that heating tap water takes priority over room heating: When larger amounts of hot water is required for showering, washing or such the this button should be in the ON position.
Fitted Equipment Filling the water heater 3. Open all the hot water taps. 1. Ensure that the drain valve of the heater is closed 4. Check that water is running in the drainage pipe, (The easiest way is to look under the vehicle). This is particularly important during the winter, when snow and slush may block the pipe. 2. Start the fresh water pump 3. Open a water tap and leave it open until water arrives.
Fitted Equipment The heater must only to be connected to the mains via the integrated 3 way connector provided. If the cover to the electrical heater is removed the mains must be disconnected. 2. Use only Primus original spare parts. 3. Only a specialist must carry out repairs. 4. The small O-ring must be replaced if the exhaust outlet is dismantled. 5. The gas installation and any tests must conform to national requirements.
Fitted Equipment 3. Set the time by using the + and - arrow keys to increase or decrease the time shown until the correct time is reached (Holding the + and - keys in will Scroll quickly to the desired time) Programming the Heating Timer: 1. Move the Red slider switch to the Position Marked "PROG" (Program). Fig. 1 PROGRAMMABLE HEATING TIMER (USER INSTRUCTIONS) (Fig.
Fitted Equipment Timed Override: - Power Supply 1 Move the Function Select Slider down to the "Timed Manual Override" position. The display will read - h with ON or OFF to the Right (depending on the current switch state). The Programmable Timer Module requires a 12v supply to operate fully, without this supply switching actions will not take place and the display in "Auto" Mode will not appear.
Fitted Equipment PRIMUS HEATING SYSTEM 69
Fitted Equipment PRIMUS HEATING SYSTEM 70
Fitted Equipment THETFORD CASSETTE PORTA POTTI INTRODUCTION The Cassette Porta Potti is constructed of high quality plastics for durability and has a high gloss finish that is easy to clean and maintain. The unit consists of two sections, a permanently installed toilet system and a slide out waste holding tank — CASSETTE.
Fitted Equipment 8. Slide the Cassette, pour out spout facing outside into the caravan through access door. Never force insertion or removal of the Cassette tank, damage to system can occur. 9. Make sure the Cassette is secured by the retaining clip. Close and lock access door. OPERATION Flushing (Electric Models) 10.Before using the toilet we advise to add some water to the bowl by pressing down the flush knob. This avoids marking the bowl. Water will stop flowing when knob is released. 11.
Fitted Equipment Caution: Do not allow Cassette to become overfilled, see Trouble Shooting section for emergency emptying procedure. The holding tank features a unique sliding cover (1) which guarantees optimal hygiene. The sliding cover moves automatically when the holding tank is inserted. When holding tank is removed, the cover automatically assumes its correct position. To clean the holding tank, you may remove the cover manually by sliding it towards the pour-out spout.
Fitted Equipment THETFORD CASSETTE C-200 CW (Manual) and C-200 CE (Electric) FEATURES 1. Removable seat and cover. 2. Rotatable bowl. 3. Valve blade handle: opens and closes valve blade. 4. Flush-handle activates the flush by lifting and pushing down the handle. 4a C-200 CE. Flush button: activates flush. 4b C-200 CE. Valve blade buttons: open and close valve blade electronically. 5. Power-supply for the waste-level indicator: two batteries, type: Penlite 1,5V AA alkaline. 6.
Fitted Equipment CASSETTE C-200 CW AND C-200 CE The toilet section of the C-200 includes a rotatable bowl, removable seat and cover, a console with a flush handle/flush buttons, a built in flush-watertank and a waste level warning indicator. Underneath the bowl, the valve blade handle is located. PREPARING FOR USE 1. Open access door pull retaining clip upwards (fig. 1). 2. Remove holding tank by pulling straight out. When holding tank hits the stop, tilt front end downwards slightly and remove (fig. 2). 3.
Fitted Equipment 10. After use open the blade by turning the blade-handle anti-clockwise (fig. 10). 10a.C-200 CE only: After use open the blade by pressing the ‘open’ button (fig. 10a). 11. C-200 CW only: To flush, lift the flush handle and press it down (fig. 11). After flushing, close the blade by turning the blade handle clockwise. 11a. C-200 CE only: To flush press the flush button (fig. 9a). After flushing, close the blade by pressing the close button on panel (fig. 11a).
Fitted Equipment Lipseal: Remove the sliding cover. Open the valve-blade by turning the blade-opener knob anti-clockwise. Clean the seal with water. Dry the seal and grease with silicone spray/oil or vegetable oil. Seal of automatic vent: Turn the automatic vent 60° anti clockwise and remove gently. Clean the seal with water. Dry the seal and grease with silicone spray/oil or vegetable oil. To clean the holding tank, empty the tank, and rinse with clean water.
Fitted Equipment THETFORD CASSETTE C-200 S FEATURES 1. Removable seat and cover. 2. Rotatable bowl. 3. Valve blade handle: opens and closes valve blade manually. 4. Flush button: activates flush. 5. Valve blade button: opens and closes valve blade electronically. 6. Waste-level warning device: indicates when holding tank requires emptying. 7. Rotating pour-out spout: makes emptying holding tank easy and convenient. 8. Upper carrying handles. 9.
Fitted Equipment Toilet Section The toilet section includes a rotatable bowl, a removable seat and a control unit with a flush button and a waste level warning device. Under the bowl, the valve blade handle is located. Preparing for Use 1. To remove holding tank, open the access door. Pull retaining clip upwards, (fig. 1) 2. Remove holding tank by pulling straight out. When holding tank hits the stop, tilt downwards slightly and remove. (fig. 2) 5.
Fitted Equipment 9. To open the blade, push on the left side of the blade opener button (fig. 9.) Blade can also be opened by turning the blade handle anti-clockwise (fig. 10). 10. To flush, press the flush button (fig. 8). After flushing, close the blade by pushing the right side of the blade opener button (fig. 11). The blade can also be closed by turning the blade handle clockwise (fig. 12).
Fitted Equipment WINTERING/STORAGE The Thetford Cassette C-200 is easily winterized for storage. Place appropriate size container under the drainplug. Empty the fresh water tank by taking out the drainplug. When the tank is empty lift and press down the flush handle a few times to empty the pump. Empty the holding tank and clean the unit as described in CLEANING and MAINTENANCE. Clean the seals and grease them after drying (see CLEANING and MAINTENANCE). Leave the blade of the holding tank open.
Fitted Equipment Fig. A Fig. C BEDDING SINGLE BED (Fig. D) Sleeping bags and continental quilts can be compressed into small spaces and can be ready to use in minutes. Pull out 4" and allow backrest cushion to drop behind base cushion. This applies to certain models only. LOWER SINGLE BEDS ASSEMBLY (Figs. A & B) DOUBLE BED (Fig. D) 1. Unroll bed slat bundle and place between the recess in both seats. 2. Arrange seat cushions as appropriate. DOUBLE BED ASSEMBLY (Fig. C) Fig. B 1.
Fitted Equipment PULLMAN BUNKS 3. Grasp the bunk as shown and pull carefully in direction of arrows. 5. Where a bed board is fitted, unfold and make sure it is secured by press studs when lifted into position. (The bed board is required to protect both the occupant and the window from damage during use of the bunk.) 4. The bunk is designed to automatically move into the correct position. 7. Arrange seat cushions as appropriate. 1. Release catches, one at a time. 2.
Fitted Equipment DROP DOWN BUNK The bunks (if any) fitted to your caravan are guaranteed to a weight limit of 11 stones (70 kg). 1. Remove bunk from its stored position below lockers, taking care to draw out each side equally thus avoiding damage to the caravan walls. 2. Locate on bunk supports and unfold, ensure open bunk is pressed firmly into position and cannot slide out of bunk supports. 3. Locate safety boards.
Fitted Equipment • DO NOT ALLOW THE BLIND OR FLYSCREEN TO RE-COIL WITHOUT CONTROL. • It is not recommended that blinds and/or flyscreens are left in the down position for long periods, or when travelling, as this can result in fatigue of the spring. • Clean the cassette, side track and fabrics with mild detergent and water. • Lubrication of mechanism or spring is not required or recommended. However, if components should require cleaning, use only WD40 or similar with fluff-free cloth.
Fitted Equipment ROOF LIGHTS When opening the roof lights, care must be taken to release the locking mechanism as the unit is raised. Roof lights must be fully closed when towing. Roof lights provide 12,500mm2 of fixed ventilation each. WINDOWS All opening windows have two catch positions. The first position is for ventilation the second seals the window from ventilation and rain. HEKI-2 ROOF LIGHT (SEITZ) A cover hood can be fitted for winter protection.
Fitted Equipment ASH FRAMED DOORS THE BLIZZARD ROOFLIGHT The Blizzard is an optional alternative to the Omnivent. In order to provide customers with the latest designs of door furniture it is possible, due to the use of natural wood, that warping may occur. This should not detract from the correct functioning of items fitted in the caravan. HAULTZHAUER ROOFLIGHT AND EXTRACTOR The extractor is operated by a single ON/OFF switch.
Fitted Equipment TABLES Slide top of drawers out and fold back to form convenient table. (Fig. A) The pedestal table can be swung round for easy access to the seating and then repositioned afterwards. (Fig. B) Tables stored in the table storage compartment must be securely clipped into place whilst in transit. CAUTION When erecting the free standing table, be careful to avoid trapping fingers. Fig. A Fig.
Fitted Equipment Block - 5” x 17⁄8” (125 x 45mm) Inner line of awning channel DETAIL OF SWEEP Block 25mm Available block on sweep for awning bracket Wheel Arch POSITION OF AWNING BLOCK FIXING OF AWNINGS In order to avoid puncturing the outer skin of the caravan wall, it is recommended that awning poles are fixed to your caravan using load spreading eyelet pads or rubber sucker pads. Note: Awnings should be kept ventilated when discharging products of conbustion exhaust into them.
MAINTENANCE Caravan Exterior .................................................................... 92 Caravan Interior ...................................................................... 92 Winterisation/Storage ............................................................ 93 Alko Running Gear ................................................................. 95 Operation and Maintenance ................................................ 95 General Maintenance ................................................
Maintenance CARAVAN EXTERIOR Aluminium Panels The stove enamelled paintwork is very durable and easy to clean owing to the high gloss properties. Plastic Panels (GRP/ABS) These are used for front and rear panels and, in some cases, for roof and side panels. Cleaning For both aluminium panels and plastic panels. 1. Wash the caravan regularly with mild detergent. Rinse with cold water and leather off. 2. For better protection a similar coloured good quality car wax may be applied.
Maintenance cleaning materials at all and ensure water temperatures do not exceed 70°C, (putting cold water in first is suggested). After every use it is essential that you rinse with clean water only and wipe with a soft damp cloth. Failure to follow these simple instructions may result in premature failure or cracking which will not be covered by any guarantees (including extended warranties). Furniture A simple wipe over with a damp cloth should be all that is required.
Maintenance Remove shower head. The Thetford Cassette porta potti is easily winterised for storage. Empty the fresh water tank using the drain tube/fresh water tank level indicator (level indicator on electronic models only). Pull the lever indicator/drain tube down from top plug position and outward through door opening to drain water from the tank. Empty the water fill funnel by pulling the bottle away from tank.
Maintenance ALKO RUNNING GEAR Coupling Head The ball couplings are entirely automatic in operation and designed for one hand operation to suit the 50mm international ball recommended by the British Standards Institution, National Caravan Council and the Society of Motor Manufacturers and Traders. Each type has provision for an anti- theft device (available as an extra) consisting of brass insert, complete with 2 keys.
Maintenance The AL-KO parking brake system comprises a handbrake lever mechanism actuating a Bowden cable which operates a brake unit assembly contained within the wheel hub. The action of the brake lever imparts motion to the brake rod, the Bowden cable and the expanding clutch. This mechanism forces both shoes into contact with the drum. Operating the Handbrake Some people may find it difficult to set the handbrake lever to its full vertical position without a great deal of physical effort.
Maintenance This system is much more user friendly, as the handbrake lever need only be applied until it passes a clearly detectable dead point for it to render parking on reverse slopes or steep hills absolutely safe. All components of both the overrun device and the wheel brakes must be those manufactured by AL-KO as the braking and reversing systems must be matched to ensure optimum braking performance. It takes minimal effort from the operator to move the handbrake lever past this dead point.
Maintenance GENERAL NOTES ON MAINTENANCE 1. Brake Drum/Hub Assembly The EURO AXLE fitted to your caravan comes complete with maintenance-free wheel bearings GREASED AND SERVICED FOR LIFE. Adjustment is not required during the design life of the sealed bearing (100,000 km). WARNING: If replacement of the brake drum or shoes is required, this must be carried out by authorised AL-KO Service Centres. Centre brake rod. Check full thread engagement in the fork end of the overrunning device. Secure locking nut.
Maintenance 3. Towing Ball The automobile towing ball should measure 50mm maximum and 49.5mm minimum (DIN 74058). If the ball is found to be worn it should be replaced immediately. 4. Overrunning Device The device housing is packed with grease on assembly, but will require periodic maintenance to ensure smooth operation of the braking system. 1. Regrease the shaft bearings via the grease nipples provided at 3000 mile intervals, and before storage. 2.
Maintenance ALKO AND VARIO GALVANISED CHASSIS Lubrication points are same for all chassis Al-Ko Chassis Hot dip galvanising offers high corrosion protection by forming a barrier layer through reaction with the atmosphere. This will be apparent by the chassis members changing to a light grey colour. During winter periods or storage where there is insufficient air circulation or heavy moisture, a soft porous, light grey oxidisation layer may form.
GENERAL DATA Fault Finding ......................................................................... 102 Water .................................................................................. 102 Gas ..................................................................................... 104 Cassette Toilet .................................................................... 105 Useful Information ............................................................... 106 Owners Club ...............................
Fault Finding WATER Problem Possible Cause Remedy Water not flowing from any tap when operated but pump runs Freshwater tank empty Pump wired in reverse Pump not primed Pipe inlet or outlet pipe disconnected Pump pipes restricted by kinking Blockage in pump inlet or outlet pipe Blocked in-line filter of pump filter Air leak in suction line to pump Check Check wiring, refer to pump manufacturers instructions Refer to pump manufacturers instructions Check connections Check pipes run Check, starting insid
Fault Finding WATER (continued) Problem Possible Cause Remedy Water flows from hot tap but has reduced flow from cold Cold water pipe kinked preventing flow Blockage in cold pipe line Cold tap not connected Cold tap failed or blocked If a water filter is fitted, the cartridge is exhausted Check and re-route if necessary Disconnect pipes after 1st Y connector and check up to tap Refer to installation instructions Disconnect and inspect Replace cartridge Reduced flow from both hot and cold taps Batte
Fault Finding GAS Problem Possible Cause Remedy Hob does not light No gas Check level of gas in bottle Check gas bottle valve is on Check gas taps are on Purge system Refer to hob manufacturers instructions Air in pipe Oven does not light No gas Air in pipe Space heater or central heating No gas Over gassed Air in pipe Fridge does not light No gas Air in pipe Water heater does not light No gas Air in pipe 104 Check level of gas in bottle Check gas bottle valve is on Check gas taps are on
Fault Finding CASSETTE TOILET Problem Remedy Bowl does not drain when toilet is flushed. Cassette is overfilled DO NOT REMOVE CASSETTE. While inside the caravan turn flush knob anti-clockwise to open valve blade and leave it in the open position. Open access door on side of caravan. Rotate pour-out spout outward. Place appropriate size container under spout cap. Remove cap carefully. Allow bowl contents to drain into container. This will lower the water level in the bowl.
Useful Information OWNERS CLUB The Owners Club is a completely independent organisation run for the benefit of the caravan owners. They have numerous rallies during the year in various parts of the country and every third year there is a ‘Works Rally’ where owners have the opportunity to visit the factory. Apart from the friendliness and companionship the Club generates it is also actively engaged in charity work for those less fortunate than ourselves.
Useful Information The enjoyment of caravanning can be greatly enhanced by membership of one or more of the various caravanning, motoring and holiday clubs. Here are some useful addresses: CARAVAN CLUBS MOTORING ASSOCIATIONS TRADE ASSOCIATION The Caravan Club, East Grinstead House, East Grinstead West Sussex, RH19 IUA Tel: 01342 326944 Automobile Association (AA) Fanum House, Basingstoke, Hants. RG1 2EA Tel: 0990 448866 www.theaa.co.uk e-mail: customer.services@theaa.
Index A B C Air Conditioning...............................87 Alarm Module ..................................42 AL-KO Braking .........................................95 Chassis.......................................100 Coupling/Uncoupling ...................95 Lubrication .................................100 Parking .........................................95 Reversing .....................................95 Shock Absorbers .......................100 Arrival on Site ..................................
Quality with Style SWIFT CARAVANS, DUNSWELL ROAD, COTTINGHAM, EAST YORKSHIRE HU16 4JX. TEL: 01482 847332 FAX: 01482 840082 e-mail/web site: www.swiftleisure.co.
