Remote control system for Drilling Machine User manual BRAVO Industrial radio remote control AT BRAVO-FUNK-915 Transmitting Unit AR BRAVO-FUNK-915 Receiving Unit ELCA S.r.l. Via del Commercio, 7/b - 36065 Mussolente (VI) ITALY www.elcaradio.com tel.
ENGLISH User manual
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system INDEX a. FEDERAL COMMUNICATIONS COMMISSION (FCC) CONFORMITY AND FREQUENCIES.. II a.1 CONFORMITY...................................................................................................................................................... II a.2 FCC CONFORMITY STATEMENT.................................................................................................................. II a.3 FREQUENCIES...............................
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system a. FEDERAL COMMUNICATIONS COMMISSION (FCC) CONFORMITY AND FREQUENCIES a.1 CONFORMITY Each BRAVO-FUNK-915 series’ radio remote control working in the frequency band 915-928MHz complies with Part 15 of standards FCC and with RSS-210 of IC standards. Transmitting Unit AT BRAVO-FUNK-915 FCC ID: 2ABS7-ATBRFU915 Receiving Unit AR BRAVO-FUNK-915 FCC ID: 2ABS7-ARBRFU915 a.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system 1. USER MANUAL Read this Manual before operating the Radio Remote Control. For ease of reference, symbols have been placed at the side of paragraph titles to highlight the importance of the information contained in the paragraph. IMPORTANT! To learn how to operate your radio remote control: operating instructions for radio remote control.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system 2. USE INSTRUCTIONS 2.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system 2.3 INSTRUCTIONS FOR A PROPER AND SAFE USE OF THE RADIO REMOTE CONTROL SYSTEM.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system IMPORTANT ! The installer of the radio remote control must: -- Carry out a thorough risk assessment on the use of the machine with the radio remote control. -- Assess that there are no hazardous conditions in the event the radio remote control stops due to the loss of the radio link.
BRAVO-FUNK-915 Radio remote control system Indicator lights -- SYSTEM ON IN WAIT FOR START: The green Battery Check LED flashes rapidly. -- INDICATION OF SYSTEM ON. When the system is working properly and the battery is fully charged, the green Battery Check LED flashes slowly. -- INDICATION OF LOW BATTERY. When the battery is low, the Battery Check LED slowly flashes red, signalling there are approximately 10 minutes of power reserve left.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system - Use decoupling systems for the receiver outputs when an electrical command other than the radio remote control is foreseen, except when use of the alternative command is made with the receiving unit of the radio remote control electrically disconnected from the machine. - Pay attention to the current in the STOP and SAFETY outputs so that it never exceeds the permitted value of 7.5A.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system 2.6 MAINTENANCE Before proceeding with any kind of maintenance make sure the receiver is not powered, that the transmitter is switched off and the emergency STOP button pressed. In the event it is necessary to intervene on the machine or on the receiving unit for maintenance operations, electrically disconnect the receiver unit from the machine.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system 2.7 WARRANTY The Elca Radio Remote Control System type BRAVO is covered by a 24-month warranty starting from date of purchase as evidenced by the way bill, that must also state the serial number of the Radio Remote Control System. Warranty covers defects of manufacture of the radio remote control system and its components, when such defects have been determined to exist at Elca's sole discretion.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system 3. TECHNICAL DATA GENERAL FEATURES. Manufacturer.......................................................................................................................................................ELCA S.r.l. Radio Remote Control System type ........................................................................................................................BRAVO Working frequency.....................................................
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system 3.4 CHARGING SYSTEM FEATURES Battery charger for battery pack LI-TE (7.4V - 17Wh [2.3Ah]) with Li-ion chemistry Battery charger model.............................................................................................. LITE-ION Power supply voltage............................................................................................. 12-30 V ] Absorbed current................................................................
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system 4. TRANSMITTING UNIT The receiving unit AT BRAVO-FUNK-915 comprises three main electronic circuits: -- RADIO TRANSMITTING BOARD. Containing all the electronics for the transmission and management of the working frequency. -- INTERFACE CARD. Containing all the electronics for the management of the command inputs and signal encoding -- IDENTIFICATION CODE CARD. Containing the unique identification code of the system. -- TX EXTENSION CARD.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system 5. RECEIVING UNIT 5.1 DESCRIPTION OF OPERATIONS The receiving unit AR BRAVO-FUNK-915 comprises several main electronic circuits: -- MOTHER BOARD. This contains the electronics for the decoding and implementation of the controls, the safety fuses, and backs up the radio module, the encryption key, the data memory and the expansion cards. -- RADIO RECEIVER CARD.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system INTERNAL FUSES F1 F2 F3 F4 F5 ENGLISH ANTENNA LED CARD RADIO CARD RECEIVER COMMANDS EXPANSION CARD PROPORTIONAL COMMANDS EXPANSION CARD ON/OFF MOTHER BOARD CONNECTOR OPENING - Page 13 -
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system 5.3 MODIFYING THE PROPORTIONAL FUNCTION PARAMETERS (SETUP) The parameters of the proportional functions can be changed by applying the SETUP procedure and involves the modification of the following parameters: -- Calibration of maximum and minimum values of each proportional function with output in voltage or in current (PWM). -- Calibration of proportional values in voltage in rest position (OFFSET).
BRAVO-FUNK-915 Radio remote control system Inversion of the axle of the Joysticks. -- With the SETUP function enabled, check that all the proportional functions are in rest position. For the potentiometers, the rest position is with the potentiometer rotated counter-clockwise. Proportional functions out of zero prevent proper operation of the SETUP function. The presence of two or more proportional functions simultaneously out of zero is indicated by the rapid flashing of the SETUP LED.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system 6. BATTERY CHARGER 6.1 BATTERY CHARGER USAGE The battery must be recharged in an environment in which the temperature ranges between 0°C and 40°C. If the ambient temperature is outside the allowable temperature range, the charging process is interrupted and the red CHARGE LED flashes to indicate a fault. Charging will automatically resume when the temperature is within the allowable temperature range.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system 7. TROUBLESHOOTING 7.1 TYPE OF TROUBLE Battery Check LED SIGNAL LED does not switch on Green LED flashes rapidly Red LED on for 1 second, and then the transmitter switches off Red LED on for 2 second, and then the transmitter switches off POSSIBLE CAUSE SUGGESTED REMEDY BATTERY ABSENT Check that the battery is present and the battery contacts are clean. SELF-DIAGNOSIS OK Press START until the green LED flashed slowly.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system - MALFUNCTION OF THE RECEIVER UNIT: When the radio link is active and operational and the system works regularly on the receiving unit, the green POWER LED flashes slowly and the blue STATUS LED flashes rapidly. All other LEDs are off. In the event of failure or malfunction, the main signals are summarized in the following table.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system 7.2 TRANSMITTING UNIT FUNCTIONAL CONTROL Follow the diagram below (starting from the top left corner) to solve or identify the problem. WITH THE KEY SELECTOR ON 1 DOES THE Battery Check LED FLASH GREEN OR RED? NO WITH THE KEY SELECTOR ON 1 DOES THE Battery Check LED FLASH GREEN OR RED? REPLACE THE BATTERY OR CLEAN THE CONTACTS YES YES NO NO YES YES RADIO CONNECTION FAILURE: TRANSMITTER SELF-DIAGNOSIS (see Paragraph 7.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system 7.3 RECEIVING UNIT FUNCTIONAL CONTROL Follow the diagram below (starting from the top left corner) to solve or identify the problem.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system 7.4 CHARGING CYCLE FUNCTIONAL CONTROL Follow the diagram below (starting from the top left corner) to solve or identify the problem.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system 8. BRAVO-FUNK-915 RADIO REMOTE CONTROL TRANSMITTING UNIT JOY1 JOY2 JOY3 JOY4 JOY5 JOY6 JOY7 JOY8 8.1 GENERAL INFORMATION The BRAVO-FUNK-915 radio remote control system has been developed to ensure the best operating performance and has some special features outlined below. The symbols illustrated in this document are indicative and may vary from one model to another.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system SELECTION OF THE OPERATING MODE The selector S13 selects the operating mode of the machine: Upon activation of the radio link with the receiver, this switch should be centrally positioned in the PLACING mode. MOVEMENT Only the functions shown on a White and Orange background are active in this operating mode. All others are deactivated. PLACING Only the functions shown on a White and Yellow background are active in this operating mode.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system PULL, PUSH AND RAPID FUNCTION The Push function is activated with selector S2 in the upward position. The adjustment of the thrust force is made using potentiometer POT1. The Pull function is activated with selector S2 in the downward position and the pulling force is always the greatest in any position the potentiometer POT1 may be.
ENG man BRAVO-FUNK-915 00 BRAVO-FUNK-915 Radio remote control system 8.3 SPECIAL FUNCTIONS IN DRILLING MODE (WORK) WITH CHARGER DRILLING MODE (WORK) WITH CHARGER - Activation of Charger mode: The selector S20 pushed upwards activates the Charger mode. To activate this mode, the Drilling mode must be on (Work) and selector S2 in the central position.
ENG man BRAVO-FUNK-915 00 10. BRAVO-FUNK-915 Radio remote control system CORRESPONDENCE OF FUNK UNIT FUNCTIONS FOR DRILLING MACHINE SYMBOL 2 - + SYMBOL ON OFF ON OFF + - M INDICATION ON THE JUNCTION BOARD FUNCTION (ANALOGUE) Anl. Left Track 1. Anl. Cingolo SX Anl. Slewing ring / Oscillation Track 2. Anl. Ralla / Brandeggio Anl. Towing Winch 3. Anl. Verricello Anl. Right Track 4. Anl. Cingolo DX Anl. Rapid Feed 5. Anl. Avanzam. Rapido Anl. Lower Clamp 6. Anl. Morsa Inf. Anl.