MAGNUM 4000 SERIES OWNER’S MANUAL ULTRA GOLD NEW 2014 PLUS 3600 Easy Kleen Pressure Systems Ltd. 41 Earnhardt Rd Sussex Corner, NB, Canada E4E 6A1 Email sales@easyleen.
Easy Kleen Pressure Systems 1-800-315-5533 This manual contains operational information that is specific for Hot a n d Co l d Water Pressure Washers. Read the following instructions carefully before attempting to assemble, install, operate or service this pressure washer. Failure to comply with the instructions could result in personal injury and/or property damage.
SAFETY FIRST The safe operation of our pressure washing systems is the FIRST priority of Easy Kleen. This will only be achieved by following the operation and maintenance instructions as explained in this manual and all other enclosed manuals. IMPORTANT SAFETY INFORMATION: ALL CAUTIONS AND SAFETY WARNINGS MUST BE FOLLOWED TO AVOID INJURY OR DAMAGE TO EQUIPMENT. THIS EQUIPMENT IS TO BE USED ONLY BY TRAINED OPERATORS AND MUST ALWAYS BE ATTENDED DURING OPERATION.
IMPORTANT SAFETY INFORMATION WARNING: Risk of explosion. Operate only where open flame or torch is permitted. WARNING: Flammable liquids can create fumes which can ignite, causing property damage or severe injury. Use only #2 furnace oil or Diesel fuel in the burner fuel tank. WARNING: Risk of fire. Do not add fuel when operating machine. Never use gasoline, crankcase draining, or waste oil in your burner fuel tank.
IMPORTANT SAFETY INFORMATION WARNING: Risk of injury. Hot surfaces can cause burns. WARNING: Hot discharge fluid. Do not touch or direct discharge stream at persons. WARNING: Trigger gun kicks back. Hold with both hands. Hold firmly to the gun and wand during start up and operation of the machine. Do not attempt to make adjustments while the trigger gun is in operation. WARNING: Risk of injury from falls when using ladder. Do not overreach or stand on anything unstable.
OPERATING INSTRUCTIONS 1. Perform pre-start maintenance inspection on all applicable systems prior to operating the machine. This is essential for the safe, effective and efficient operation. You will get optimum performance from your system ONLY if these instructions and inspections are followed. Any indication that the pressure washing system was not operated and maintained according to these instructions may cancel the manufacturers’ warranty.
3. Attach the water source to the water inlet located on the pump. The water source must be attached with a good quality standard garden type hose, 1/2” minimum is required. Connect the male fitting into the female pump inlet swivel fitting, make sure that the inlet screen/filter is intact and fitted correctly. Turn on the water source. WATER MUST BE IN SUFFICIENT SUPPLY AND PRESSURE MUST BE BETWEEN 20 – 60 PSI TO ENSURE PROPER AND SAFE OPERATION.
Eectrically Operated Burners – Some models generate 12V from the gasoline engine and provide the necessary power for the burner. Others utilize a 120v connection which must be grounded. IF YOU REQUIRE UPGRADES OR MODIFICATIONS TO YOUR EXISTING ELECTRICAL SYSTEM IN ORDER TO OPERATE YOUR PRESSURE WASHER, THEY MUST BE PERFORMED BY A LICENSED ELECTRICIAN AND BE COMPLETED IN ACCORDANCE TO ALL APPLICABLE CODES IN YOUR AREA OF OPERATION. The power supply must be adequate for your specific unit.
CHEMICAL APPLICATION DOWNSTREAM CHEMICAL INJECTION – STANDARD NOTE: Do not remove back flow preventer as chemical may flow back into the potable water source. Ensure the black nozzle is properly fitted at the end of the wand. The chemical injector will not function if this nozzle is not correctly in place. 1. Chemical preparation – Select the detergent/chemical that best suits your cleaning task. Prepare the dilution according to the manufacturer’s instructions.
WINTER PUMP/COIL PROTECTION The following procedure MUST be used when the pressure washing unit is stored at temperatures below freezing. 1. All water must be drained or blown (via compressed air) from system. Connect a short piece of male fitted ½” garden type hose on to the female inlet on the pump. 2. Place the open end of the hose into a wide mouthed container of full strength, winter rated, vehicle windshield washing fluid or Anti-Freeze, RATED FOR MINIMUM -40°C. 3. Connect the pressure wand assembly.
GENERAL MAINTENANCE **BURNER MAINTENANCE Repair of the burner is to be done by authorized and trained burner professionals only. GENERAL MAINTENANCE AND CARE If the water heater is likely to be exposed to freezing weather then it should be winterized with anti-freeze. Circulation of an anti-freeze solution through the coil by means of the pumping module is the most fail-safe method and should be used. Alternate methods may not completely protect the components.
MAINTENANCE CHECKLIST PUMP DAILY 1. 2. 3. 4. Check oil for proper level and adjust accordingly. Examine the quality of the oil. Check pump for oil and/or water leaks. Inspect and clean inlet filters. WEEKLY 1. Examine all fittings, components, hoses, connections, and nozzles for damages, loose parts, or leaks. – Replace accordingly— RECOMMENDATION FOR OIL CHANGES AND COMPONENT REPLACEMENTS 1. Change the oil in the pump after the first 50 hours and every 500 hours after the initial oil change.
GLOSSARY OF TERMS PSI – Pounds per square inch. Pressure washers are designed and rated to operate at a specific PSI. Operating at pressures exceeding the maximum rating could result in damage to the unit and/or SEVERE PERSONAL INJURY. GPM – Gallons per minute. The orifice on the pressure wand assembly has been selected to deliver up to the maximum GPM for your machine. PRESSURE WAND ASSEMBLY – This refers to the gun, wand, and nozzle.
OFF – PUMP – BURNER Switch Interrupteur “Arrêt – Pompe – Brûleur” High Pressure Connector Hose Tuyau Connecteur à Haute Pression Coil Serpentin General Pump Also Available (GP) Pompe “General Pump” Aussi Disponible (GP) Electric Motor Moteur Électrique Pressure Switch Pressostat Oil Cap Bouchon d’Huile 10 Gal. Fuel Tank Réservoir à Fuel 10 Gal.
Type of Oil needed for Pumps: EK Pump – Hydraulic 68 (650ml) GP Pump – SAE 30 Non-Detergent High Pressure Connector Hose Tuyau Connecteur à Haute Pression Coil Serpentin Type d’Huile pour les Pompes: Pompe EK – Hydraulique 68 (650ml) Pompe GP – SAE 30 Non-Détergente General Pump Also Available (GP) Pompe “General Pump” Aussi Disponible (GP) Electric Starter Démarreur Électrique Thermostat Knob Règlage du Thermostat Gasoline Engine Moteur à Gaz 10 Gal Fuel Tank Réservoir à Fuel 10 Gal.
General Pump Also Available (GP) Pompe “General Pump” Aussi Disponible (GP) Unloader Régulateur à Pression Electric Motor Moteur Électrique Hot Water Outlet Sortie d’Eau Chaude Water Inlet Entrée pour l’Eau EK Pump Pompe EK Fold Down Handle Poignée Dépliante Gasoline Engine Moteur à Gaz Unloader Régulateur à Pression Type of Oil needed for Pumps: Hot Water Outlet Sortie d’Eau Chaude EK Pump – Hydraulic 68 (650ml) GP Pump – SAE 30 Non-Detergent Type d’Huile pour les Pompes: Water Inlet Entrée pour l
QUICK DIAGNOSTIC AND SOLUTIONS GUIDE (FOR MORE INFORMATION, PLEASE CALL 1-800-315-5533) TYPE OF OIL Pump Gas Engine PROBLEM 30W Non-Detergent 10W30 POSSIBLE CAUSES SOLUTIONS PRESSURE No pressure or Very low pressure - Metal in oil - Examine the oil in the pump to see if there is metal in the oil. - If you find traces or pieces of metal, your pump has damaged components. - Dirt in water - Verify if there is dirt in the nozzle tip or in the valves in the pump.
BURNER FOR THESE STEPS, PLEASE MAKE SURE THE MACHINE IS NOT RUNNING. PLEASE ALSO TAKE THE NECESSARY STEPS TO AVOID ELECTRIC SHOCKS AND OTHER INJURIES. - Dead battery - Make sure your battery is fully charged. - If the battery’s charge is not full, please replace or re-charge your battery. - Damaged thermostat - Make sure the thermostat is connected properly. - If the burner fan does not come on when you turn the thermostat dial, replace the thermostat.
