Replacement Part List

REPAIR INSTRUCTIONS - E. EMERSON TOOL CO. ALL IN ONE CLAMP
To Disassemble Your AIO Clamp
STEP 1 - To remove the End Cap, place the Lever in the unclamped, upright position. Turn clamp over to expose Rod and underside of the plastic parts as
pictured below. Grasp the End Cap with large pliers and lift in the direction indicated in the picture. (For 99” and 144” clamps, the screw on the
small spacer on the Rod should be loosened as well).
STEP 2 - To remove the Rod assembly, tap the Fixed Jaw with a rubber mallet. Once the Fixed Jaw is free of the clamp, the Sliding Jaw and Finger Grips
should easily slide off the clamp.
To Replace The Sliding Jaw And/Or Finger Grips
STEP 3 - If you only need to replace the Sliding Jaw, it will be removable at this point and you can skip to STEP 6 and STEP 7 to finish the reassembly. If the
Finger Grips need to be replaced instead or as well, continue with STEP 4 through STEP 7.
STEP 4 - Remove the small Pin in the end of the Rod. Save the Pin and the Spring to use when reassembling. Slide the Jaw assembly off the Rod.
STEP 5 - To reassemble, slide the three Chips (refer to illustration detail), the Finger Grips and the Spring onto the Rod. Replace the small Pin.
STEP 6 - Slip the Sliding Jaws into place with the Chips and Finger Grips and hold together while slipping them back into the clamp channel. The Fixed Jaw
is then pushed into the clamp channel. Tapping with a rubber mallet makes this easier.
STEP 7 - To replace the End Cap, move the Spring to the end of the Rod. Place the End Cap on the Rod enclosing the Spring and push against the Spring
until the End Cap slips over the end of the clamp and into place.
To Replace A Fixed Jaw And/Or Lever
STEP 3 - Remove the large Pin attaching the Lever to the Rod. Use a punch or drill set the size of the hole and tap the Pin out
STEP 4 - To reassemble, position the Fixed Jaw on the Rod, slipping the flat part of the Rod into the slot in the Fixed Jaw. Line up the hole in the Rod with
the holes in the Lever and reinsert the large Pin. A hammer should be used to tap the Pin into position.
STEP 5 - Refer to Steps 6 and 7 above to complete the reassembly.
Call 866-706-4639 or email [e-mail] if we can be of any additional help.
REPAIR INSTRUCTIONS - E. EMERSON TOOL CO. ALL IN ONE CLAMP
To Disassemble Your AIO Clamp
STEP 1 - To remove the End Cap, place the Lever in the unclamped, upright position. Turn clamp over to expose Rod and underside of the plastic parts as
pictured below. Grasp the End Cap with large pliers and lift in the direction indicated in the picture. (For 99” and 144” clamps, the screw on the
small spacer on the Rod should be loosened as well).
STEP 2 - To remove the Rod assembly, tap the Fixed Jaw with a rubber mallet. Once the Fixed Jaw is free of the clamp, the Sliding Jaw and Finger Grips
should easily slide off the clamp.
To Replace The Sliding Jaw And/Or Finger Grips
STEP 3 - If you only need to replace the Sliding Jaw, it will be removable at this point and you can skip to STEP 6 and STEP 7 to finish the reassembly. If the
Finger Grips need to be replaced instead or as well, continue with STEP 4 through STEP 7.
STEP 4 - Remove the small Pin in the end of the Rod. Save the Pin and the Spring to use when reassembling. Slide the Jaw assembly off the Rod.
STEP 5 - To reassemble, slide the three Chips (refer to illustration detail), the Finger Grips and the Spring onto the Rod. Replace the small Pin.
STEP 6 - Slip the Sliding Jaws into place with the Chips and Finger Grips and hold together while slipping them back into the clamp channel. The Fixed Jaw
is then pushed into the clamp channel. Tapping with a rubber mallet makes this easier.
STEP 7 - To replace the End Cap, move the Spring to the end of the Rod. Place the End Cap on the Rod enclosing the Spring and push against the Spring
until the End Cap slips over the end of the clamp and into place.
To Replace A Fixed Jaw And/Or Lever
STEP 3 - Remove the large Pin attaching the Lever to the Rod. Use a punch or drill set the size of the hole and tap the Pin out
STEP 4 - To reassemble, position the Fixed Jaw on the Rod, slipping the flat part of the Rod into the slot in the Fixed Jaw. Line up the hole in the Rod with
the holes in the Lever and reinsert the large Pin. A hammer should be used to tap the Pin into position.
STEP 5 - Refer to Steps 6 and 7 above to complete the reassembly.
Call 866-706-4639 or email [e-mail] if we can be of any additional help.
562-365-3481
562-365-3481