SMART 96 Piú USER'S MANUAL 01/2003
SMART96 Piú DUCATI energia S.p.A. Table of Contents 1. INTRODUCTION ...................................................................................... 1 2. SYSTEM ARCHITECTURE ....................................................................... 3 2.1 The RS485 Serial interface: network with up to 31 analysers ................................................ 4 2.2 The RS485 Serial interface: Network with more than 31 analysers ....................................... 5 2.
SMART96 Piú DUCATI energia S.p.A. 6.4.7 Active energy pulsed output (OUT1) ................................................................................ 32 6.4.8 Reactive energy pulsed output (OUT2)............................................................................. 33 6.4.9 Alarm output (OUT1)........................................................................................................ 33 6.4.9.1 Alarms 29 ÷ 34: Disconnection Function (D.F.)..........................................
SMART96 Piú DUCATI energia S.p.A. Table of Pictures FIG 1 - System architecture .................................................................................................................3 FIG 2 - Network with up to 31 analysers ............................................................................................4 FIG 3 - Network with more than 31 analysers ....................................................................................5 FIG 4 - Network with “DAT” data logger and modem...
SMART96 Piú DUCATI energia S.p.A. FIG 52 - Setting the device address. ..................................................................................................37 FIG 53 - Setting the protocol type parameter ....................................................................................38 FIG 54 - Password setting/modification page....................................................................................38 FIG 55 - Selecting the password.............................................
SMART96 Piú 1. DUCATI energia S.p.A. INTRODUCTION In the scope of DUCATI energia S.p.A.'s extensive program in energy saving, the new and cost-effective SM ART96 Piú enlarges the Analyser family started with the panel devices: M ACH 30 (three-phase), M ACH 20 (single-phase) M ACH SMART, MACH SM ART 96 and SMART Piú.
SMART96 Piú DUCATI energia S.p.A. • Balanced three-phase (the three phase voltages are used, but only one phase current is read) Some special features of the instrument are: • Measurement accuracy: class 0.5 • Default page: the user can set which one of the available measurement pages is displayed as the default page.
SMART96 Piú 2. DUCATI energia S.p.A. SYSTEM ARCHITECTURE FIG 1 - S ystem architecture SM ART96 Piú features: • power supply section • measurement input section (three-phase voltage and current) • two pulse-emitting outputs (“2P” model only) for counting Wh (active energy) or VArh (reactive energy).
SMART96 Piú 2.1 DUCATI energia S.p.A. The RS485 Serial interface: network with up to 31 analysers FIG 2 - Network with up to 31 analysers The RS485 serial port available on each SM ART96 Piú allows managing a network of analysers by means of two communication protocols, to be selected from the appropriate Setup menu.
SMART96 Piú 2.2 DUCATI energia S.p.A. The RS485 Serial interface: Network with more than 31 analysers FIG 3 - Network with more than 31 analysers With more than 31 analysers, or when a distance longer than 1,000 meters has to be covered, it is necessary to install a SRD signal repeater (can be supplied by “DUCATI energia”) every set of 31 devices, or every 1,000 meters of RS485 line.
SMART96 Piú 2.3 DUCATI energia S.p.A. The RS485 Serial interface. Network with “DAT” Data Logger FIG 4 - Network with “DAT” data logger and modem It is possible to connect an instrument network with data loggers of the Mach-Dat (or Dat Più) series, also manufactured by “DUCATI energia”: the data loggers are designed to be installed on a DIN rail, and can manage up to 6 (Dat/S2) or up to 98 (Dat Più) M ach or Smart devices, according to the model.
SMART96 Piú 3. DUCATI energia S.p.A. “2P” SMART96 Piú with PULSE or ALARM OUTPUTS The SM ART96 Piú analyser, “2P” model, features two outputs which can be used in the following ways: • outputs managed as pulsed outputs The analyser features two pairs of terminals for the production of pulses connected to the active (OUT1) or reactive (OUT2) energy and, between each of these, a normally-open solid-state static relay contact is available.
SMART96 Piú DUCATI energia S.p.A.
SMART96 Piú DUCATI energia S.p.A. To access the configuration pages, scroll all measurement pages with the PAGE key or obtain quick access by holding down SELECT key and then pressing PAGE till the page named “Setup” (white characters on a black background) is displayed. Then press SELECT again to enter the first page of the menu, i.e. the Reset page. SELECT + PAGE SELECT PAGE FIG 6 - Press S ELECT to enter the Setup menu 4.
SMART96 Piú DUCATI energia S.p.A. Description of the terminal sets: 1.
SMART96 Piú DUCATI energia S.p.A.
SMART96 Piú 5. 5.1 DUCATI energia S.p.A. WIRING DIAGRAMS Power supply The SM ART96 Piú can be supplied with nominal 240/230 Vrms, or with 120/115 Vrms as shown in the following picture: FIG 11 - Power supply connections REMARK: since this instrument is not provided with any fuse, the system must be protected with a 0.1 A type T fuse during installation. After connecting to the power supply, the device is switched ON and the first page of the measurement menu is displayed.
SMART96 Piú 5.2 DUCATI energia S.p.A. Typical diagram for direct connection FIG 12 - Direct three-phase connection on the voltmeter and ammeter inputs IMPORTANT: Check that the voltmeter and ammeter terminals are connected to the corresponding voltages and currents on the line. The passage of current in the correct direction is automatically determined by the analyser by means of the voltage and current control of each phase at power up (see section 5.
SMART96 Piú 5.3 DUCATI energia S.p.A. Typical diagram for indirect connection FIG 13 - CT and VT indirect three-phase connection IMPORTANT: Check that the voltmeter and ammeter terminals are connected to the corresponding voltages and currents on the line. When using CT or VT transformers, it is necessary to set the transformation ratio from the relevant page of the configuration menu (Setup). For instance, when using an 250/5 CT, the transformation ratio (KA) to be set is 50 (see 6.4.3. and 6.4.4).
SMART96 Piú 5.4 DUCATI energia S.p.A. Typical wiring diagram with 2 CTs and 2 VTs FIG 14 - Indirect three-phase connection with 2 CTs and 2 VTs IMPORTANT: Check that the voltmeter and ammeter terminals are connected to the corresponding voltages and currents on the line. When using CT or VT transformers, it is necessary to set the transformation ratio from the relevant page of the configuration menu (Setup). For instance, when using a 250/5 CT, the transformation ratio (KA) to be set is 50 (see 6.4.
SMART96 Piú 5.5 DUCATI energia S.p.A. Typical wiring diagram for single-phase systems FIG 15 - S ingle-phase connection CAUTION: When fitting you should arrange to feed the ammeter cable into the ferrule on the far right corresponding to phase L1 and connect voltmeter cables to terminals L1 and N. Then, set CFG = 13 on the relevant page of the setup menu in order to place the instrument in the single-phase operating mode; the values of the quantities relating to phase L1 are displayed.
SMART96 Piú 5.6 DUCATI energia S.p.A. Typical wiring diagram for balanced three-phase systems FIG 16 - Balanced three-phase connection Having checked that all three-phase loads are balanced, is it possible to minimise system installation costs using a CT on one phase (L1) only, thus avoiding the need to fit the other two on the remaining phases.
SMART96 Piú DUCATI energia S.p.A. This means that the fitter does not have to worry about the direction of the ammeter wiring or set special configuration in the setup menu. It should therefore be noted that the device works on two quadrants. Please note that this option can be disabled using the corresponding menu in the setup pages. In this case, using two SM ART96 Più installed in opposition, it could be measured the cogenerated energy. 5.
SMART96 Piú DUCATI energia S.p.A. Setting for both instruments the cogeneration enabled, it will be restrict the TA direction and, while the first SM ART96 Più counts only the input energy (absorbed by the user), on the contrary the second counts only the cogenerated energy (generated by the user). The first SM ART96 Più will measure the active energy and the reactive energy absorbed by the user, while the second SM ART96 Più will measure the active energy and the reactive energy generated by the user.
SMART96 Piú 6. DUCATI energia S.p.A. OPERATING INSTRUCTIONS Following power up, the first measurement page will be displayed. The user can then scroll the pages using the PAGE key and, when necessary, configure the device as described below. 6.1 Display test at power up By pressing SELECT and powering up the instrument, all segments on the LCD display will be lit to indicate it is working properly. 6.
SMART96 Piú DUCATI energia S.p.A. For convenient reading, the three-phase active and reactive energy values are shown on each measurement page. FIG 19 - Page for three-phase voltage, current, active and reactive energy V3 ph−equiv . = V12 + V 23 + V 31 3 kWh3 ph −equiv. = kWh1 + kWh2 + kWh3 I 3 ph−equiv . = I1 + I2 + I3 3 kVArh3 ph−equiv .
SMART96 Piú DUCATI energia S.p.A. W3 ph −equiv. = W1 + W2 + W3 VAr3 ph−equiv . = VAr1 + VAr2 + VAr3 FIG 21 - Three-phase mean and maximum mean active power, active and reactive energy The Mean power (Wm) corresponds to the mean value as calculated on the period set by the user during Setup (configuration menu, see 6.4.12). The maximum mean power (M AX) is the greatest from among the mean values calculated .
SMART96 Piú DUCATI energia S.p.A. FIG 24 - Voltage between phases, three-phase active and reactive energy. The menu continues with pages showing quantities of the single phases L1, L2 or L3, as indicated in the top centre of each page. Having accessed one of these pages, press S ELECT to display power factor, instant active power of the single phase, active and reactive energy of the single phase. Press again to return to the default page for that phase.
SMART96 Piú DUCATI energia S.p.A. FIG 27 - Page for phase 3 voltage and current, three-phase active and reactive energy In the following page, according to the setting of the corresponding setup page (see chapter 6.4.6), three different types of measurements can be available. 1. The page of partial energy meters (displayed choosing PAr from the corresponding setup menu) FIG 28 - Partial energy meters In the page of partial energy meter, a function similar to that of a tripmeter is shown.
SMART96 Piú DUCATI energia S.p.A. In the two previous pages the voltage’s and current’s ThdF (Total Harmonic Distortion Factor), measured only on the phase L1, will be visualised. The ThdF is a numerical indicator of the voltage’s and current’s distortion as due to harmonics and equal to a crest factor normalised to 1.
SMART96 Piú DUCATI energia S.p.A. FIG 33 - Accessing the configuration or Setup pages After all measurement pages, the setup menu access page is displayed. Press SELECT to enter this menu and display the first of the available fields. Unrestricted access to this menu is not available if a password has been previously set. 6.4 Configuration pages (Setup) This menu allows the user to carry out instrument configuration, i.e. set the parameters necessary for a given application.
SMART96 Piú DUCATI energia S.p.A.
SMART96 Piú 6.4.1 DUCATI energia S.p.A. Reset FIG 35 - Reset page The following options are available: a) Reset 5, i.e. Resetting the mean and max powers: Press SELECT 5 times in a row, till the figure 5 is displayed in the numeric field. Then keep pressing PAGE to get back to the measurement menu and wait for some seconds that the device resets the mean and max powers and restarts. b) Reset 10, i.e.
SMART96 Piú DUCATI energia S.p.A. If SELECT is pressed a different number of times (e.g. different from 5, 10 or 15) and then PAGE is pressed, the Setup menu is exit without modifying the active configuration. 6.4.2 Setting the instrument Press the PAGE key to display the following setup menu page: FIG 36 - Analyser configuration CFG stands for configuration.
SMART96 Piú DUCATI energia S.p.A. FIG 37 - Page for setting the VT transformation ratio 6.4.4 Setting the KA (CT transformation ratio) When taking indirect current measurements by using a CT it is necessary to set the relevant transformation ratio. This is done from the page shown below; integers values between 1 and 1000 (1.
SMART96 Piú DUCATI energia S.p.A. 1. Cogeneration disabled (automatic detection of the current direction enabled): COG no FIG 39 - Disabling the Cogeneration function 2. Cogeneration enabled (automatic detection of the current direction disabled): COG yes FIG 40 - Enabling the Cogeneration function The default setting is COG no. 6.4.
SMART96 Piú 6.4.7 DUCATI energia S.p.A.
SMART96 Piú DUCATI energia S.p.A. Practical example: • set value for pulse generation = 125 Wh • entered KV value = 20 • entered KA value = 50 Consequently, the true value associated with the single pulse is obtained with the following formula: 125*20*50 = 150kWh. Remember that if the output is enabled as a pulsed output, then it is automatically disabled as an alarm output and the pulsed output is disabled when the value is set to 0. 6.4.
SMART96 Piú DUCATI energia S.p.A. No.
SMART96 Piú DUCATI energia S.p.A. FIG 46 - S election of the alarm threshold associated with the current of line 1 (number 5) When selecting other quantities, e.g. phase voltage, you may notice an inversion of the position of the symbol “ALA” with its number; this is due to the position of the display segment related to the unit of measure to be illuminated.
SMART96 Piú 6.4.9.1 DUCATI energia S.p.A. Alarms 29 ÷ 34: Disconnection Function (D.F.) This function is used to manage a simple forecasting load-disconnecting algorithm, connected to alarms on quantities 29, 31 and 33 which are a mean active power threshold and 30, 32 and 34 which are a mean apparent power thresholdv, respectively. The function means you can avoid exceeding the mean power contractual value, since the alarm output can be used to disconnect a load.
SMART96 Piú DUCATI energia S.p.A. The user can set the default page displayed by the instrument using the PAG parameter, which can range between 1 (three-phase voltage and current page) and 15 (partial energy meters page). If PAG = 0 is selected, all available measurement pages are scrolled, every 4 seconds. The default setting is PAG = 1, the same as after Reset 15. 6.4.
SMART96 Piú DUCATI energia S.p.A. The default setting is 31. Using the Ducati protocol, any number ranging between 1 and 98 can be entered, while with the Modbus-RTU protocol, the number must range between 1 and 247. 6.4.
SMART96 Piú 1. DUCATI energia S.p.A. Press SELECT to set any password. In the example, the selected value is 003: FIG 55 - S electing the password 2. Press PAGE to confirm. The following page is displayed: FIG 56 - Password, initial confirmation 3. Press SELECT to change the “no” string displayed in the previous figure into “yes”: FIG 57 - Password: yes 4.
SMART96 Piú 6. DUCATI energia S.p.A. Press PAGE to confirm. The following page is displayed: FIG 59 - Disabling the password, initial confirmation 7. Press SELECT to change the “yes” string displayed in the previous figure into “no: FIG 60 - Disable confirmed 8. Press PAGE to disable the selected password and exit this setup menu 6.4.
SMART96 Piú 6.5 DUCATI energia S.p.A. INI page(InI) When installing the device for the first time, or following certain events or wrong manoeuvres, you may find that the configuration is not correct. In this case, the instruments stops and the InI page will be displayed, requiring initialisation, i.e. reconfiguration with the correct parameters. Pressing any key will set the default parameters, which may be changed by the user as required. If a code is also displayed (e.g.
SMART96 Piú 7. DUCATI energia S.p.A. PERFORMANCE AND TECHNICAL CHARACTERISTICS 7.1 Acquired quantities Frequency 3 floating point digits (read from L1) 40 ÷ 500 Hz Phase-to-neutral Voltage True rms 40 ÷ 500 Hz (-0.1dB) Phase Current True rms 40 ÷ 500 Hz (-0.1dB) Active Power Integral of the voltage * current instant value of 40 ÷ 500 Hz M easurement rate = 2 per second 7.
SMART96 Piú 7.3 DUCATI energia S.p.A. Interfaces • High-contrast backlit LCD display • 2-key keyboard (keys: PAGE, SELECT) • Password protecting the access to setup data, with 999 possible values • RS485 Serial port (9600 bit/s max.) with galvanic isolation; available protocols • M odbus-RTU Protocol • • “DUCATI energia” Protocol Two Pulsed Outputs or simple-threshold alarm outputs (“2P” model only) • Contact: Solid-state relay • Pulse duration: 50 ms off (min) / 50 ms on • M ax.
SMART96 Piú 7.4.3 DUCATI energia S.p.A. Out-of- range visualisation For values outside the ranges indicated (i.e. 5% greater than full scale), the digits in number fields are replaced by dashes (---). 7.5 Energy count M ax value for the single phase energy 4294.9 M Wh (or M VArh) with KA and KV = 1 M ax value for three-phase energy 4294.9 M Wh (or M VArh) with KA and KV = 1 M in.
SMART96 Piú 7.8 DUCATI energia S.p.A. Power supply Voltage: 230 V rms (+15% -10%) / 240 V rms (+10% -15%) Frequency: Power consumption Fuse Fit external fuse 45 ÷ 65 Hz < 6 VA T0.1A 115 V rms (+15% -10%) / 120 V rms (+10% -15%) 7.9 Operating Conditions Operating temperature 0°C ~ 50°C Relative Humidity 90% max.(non-condensing) at 40°C Storage temperature -10°C ~ 60°C 7.10 Normative references • Compliance with the following EU directives: • LOW VOLTAGE – EC directive No.
SMART96 Piú 7.11 DUCATI energia S.p.A. • Burst (fast transient) EN 61000-4-4 • Voltage dips and voltage variations EN 61000-4-11 • 50Hz magnetic fields EN 61000-4-8 Further information • Weight: 0,50 Kg • Dimensions: length: 96 mm, height: 96 mm.
SMART96 Piú 8. DUCATI energia S.p.A. TIPS FOR A CORRECT INSTALLATION In order to avoid misreadings and miscalculations of the data processed by SMART96 Piú beware of the following: S ETUP Both KV (voltmeter constant) and KA (ammeter constant) must be correctly entered to get a correct calculation of the processed parameters. K expresses the ratio between the primary and the secondary of the transformer, be it voltmeter or ammeter. Example: with 2000/5 CT, KA will be 2000/5=400.
SMART96 Piú DUCATI energia S.p.A. The examplevi below shows a waveform in which the phase shift between voltage and current fundamental is virtually none (Cosϕ1 = 0.990) (in fact, their peak occurs simultaneously), while the Power Factor (PF) is calculated as 0.646.
SMART96 Piú DUCATI energia S.p.A. DUCATI energia S.p.A. shall not accept no liability for damage or personal injury arising from incorrect or improper use of its equipment. In line with a policy of continuous improvement, DUCATI energia S.p.A. reserves the right to implement changes to this manual without prior notice. This manual refers to firmware versions V3.10 and higher. Document code: SM ART96Più_ING_V101b.doc – Ver.1.01b – January 2003 Via M.E. Lepido, 182 - 40132 BO LOGNA – P.O.