EN Aloxy Pulse v01 Instruction manual EN I_505_Aloxy Pulse Instruction Manual EN 1 35
Instruction manual for the Aloxy Pulse v01 Document identification: I_505_Aloxy Pulse Instruction Manual EN Last revision: 20200910 Author: Carl Stevens 20190620 Checked and approved: Jan Coppens Manufacturer: © Aloxy NV Sint-Pietersvliet 7 2000 Antwerp Belgium TEL: +32 472 18 33 31 info@aloxy.io www.aloxy.io © Copyright 2019 by Aloxy NV Subject to changes without prior notice This document is protected by copyright and describes the specifications and usage of the device.
Table of Contents 1 LEGAL INFORMATION 5 2 INTRODUCTION 6 2.1 PURPOSE OF THIS DOCUMENTATION 2.2 PURPOSE 2.3 CHECKING THE CONSIGNMENT 6 6 7 3 RADIO COMPLIANCE 7 3.1 3.2 3.3 3.4 3.5 3.6 USA RADIO COMPLIANCE (FCC COMPLIANCE) CANADIAN RADIO COMPLIANCE / CONFORMITE DE LA RADIO CANADIENNE (CONFORMITE ISED ISED COMPLIANCE) MARKING LABEL SECURITY INFORMATION TRANSPORTATION AND STORAGE NOTES ON WARRANTY 7 8 9 10 11 11 4 SAFETY INSTRUCTIONS 11 4.1 4.2 4.3 4.4 4.5 4.
8.
Before installing, configurating or operating the Aloxy Pulse or performing any maintenance activities associated with it, read these instructions carefully! 1 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol.
Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.
For instance, by attaching the Aloxy Pulse to the hand wheel or lever of a manual valve, it can monitor the position (open or closed) of the valve in real-time. By attaching the Aloxy Pulse to rotating equipment such as a motor or ventilation unit, it can monitor vibrations or ambient temperature and in real-time send an alert when a certain threshold is exceeded.
interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna. Increase the separation between the equipment and receiver. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected. Consult the dealer or an experienced radio/TV technician for help.
3.3 Marking label The identification label of the Aloxy Pulse is attached to the bottom of the device: Name plate dimensions 67,2 mm (L) x 15.6mm (W) European marking label 4 3 1 7 6 2 13 1. 2. 3. 4. 5 Manufacturer Manufacturing QR code Warning Protection class 12 11 10 9 8 7. ATEX/IECEx marking for hazardous area 8. Serial number (Order code) 9.
5. ATEX / IECEx marking for hazardous area 6. Permitted ambient temperature for the hazardous area of the corresponding temperature class 10. Approvals 11. Conformity with country-specific directives 12. Waste instructions 13. Consult operating instructions USA & Canadian marking label 3 1 16 4 5 7 6 8 9 2 15 14 1. Manufacturer 2. Manufacturing QR code 3. Conformity with country-specific cerifications (FCC, cFMus) 4. FM / CSA marking for hazardous area 5. Ingress Protection class 6.
ALOXY provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks. In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. ALOXY products and solutions only form one element of such a concept.
4.2 Warning symbols on the device Consult operating instructions 4.3 Laws and directives Observe the test certification, provisions and laws applicable in your country during connection, assembly and operation. These include, for example: National Electrical Code (NEC - NFPA 70) (USA) Canadian Electrical Code (CEC) (Canada) Further provisions for hazardous area applications are for example: EN 60079-0 EN IEC 60079-0 EN 60079-11 4.
They are authorized, trained or instructed in operating and maintaining devices and systems according to the safety regulations for electrical circuits, high pressures, aggressive, and hazardous media. They are authorized, trained, or instructed in carrying out work on electrical circuits for hazardous systems. They are trained or instructed in maintenance and use of appropriate safety equipment according to the pertinent safety regulations.
WARNING Please observe the corresponding safety instructions when working on manual valves in use. WARNING Impermissible accessories and spare parts Risk of explosion in areas subject to explosion hazard. Only use original accessories or original spare parts. Observe all relevant installation and safety instructions described in the instructions for the device or enclosed with the accessory or spare part.
The individual mounting bracket has the following dimensions: length 85.9mm x with 39.1mm x height 12.8mm: The screw holes in the mounting bracket have a diameter of 5.4mm and are positioned at a distance of 60mm: 5.2 Installing / mounting WARNING Before mounting the ALOXY Pulse: Always wear protective clothing, gloves, and eyewear when performing any installation procedures to avoid personal injury or property damage.
WARNING Loss of explosion protection The Aloxy Pulse can only be used within a process temperature range of -40°C ≤ Ta ≤ +70°C when mounted on pipes or machines. CAUTION Loss of type of protection Damage to device if the enclosure is open or not properly closed. The type of protection specified on the nameplate or in technical data is no longer guaranteed. Make sure that the device is securely closed.
Step 2: Attach the mounting bracket to the asset Depending on the type of asset and surface, the mounting bracket offers several options to attach, either directly using plastic / metal straps, bolts / screws (M5), magnets or glue, either by using an external metal bracket in between the mounting bracket and the asset surface.
A. Installation using double straps (metal or plastic) on a tube- or bar-shape surface: This method ensures good, non-intrusive fixation of the Aloxy Pulse to an asset suitable for instance for movement detection and vibration monitoring. Typical applications are manual valve position monitoring by attachment to a valve lever or a spoke of the valve wheel, vibration monitoring of a tube, asset tracking, etc. For cable tie use for instance: ALOXY article ID: 43361.186.
B. Installation using a generic external metal U-bracket on a U-clamp that can be attached around a tube-shape surface: NOTICE Device damage. Torque on screws regarding plastic mounting bracket. The maximum torque of the mounting plate must not be exceeded 1 Nm (0.73 ft lb). This method ensures good, non-intrusive fixation of the Aloxy Pulse to an asset suitable for instance for movement detection and vibration monitoring.
Use M5 bolts or screws with a maximum head height of 4 mm, such as hexagon socket head (DIN 7984) cap screws with low head. This method ensures excellent, but intrusive fixation of the Aloxy Pulse to an asset suitable for instance for movement detection and vibration monitoring.
This method ensures good, non-intrusive, rather temporary fixation of the Aloxy Pulse to a flat metallic surface suitable for instance for movement detection and vibration monitoring. Typical applications are temporary vibration monitoring of a rotating equipment, temporary asset tracking, temperature monitoring around a motor, etc. It is best to use the following magnets: ALOXY Articel ID: ITN-25 M5 magnet Strength ca. 14 kg (ca. 137 N) E.
G. Installation using an external metal bracket on the spindle of a quarter-turn valve: This method ensures excellent non-intrusive attachment of the Aloxy Pulse to the lever of a quarterturn valve. A typical application is manual valve position monitoring of small quarter-turn valves.
7 Inspections and maintenance 7.1 Basic safety instructions DANGER The ALOXY Pulse contains one primary lithium metal battery pack. Under normal conditions of use, the battery materials are self-contained and are not reactive as long as the batteries and power module integrity are maintained. Care should be taken to prevent mechanical, electrical, or thermal damage. DO NOT recharge, short-circuit, disassemble, heat, or expose the battery pack to water.
NOTICE Penetration of moisture into the device Device damage. Make sure when carrying out cleaning and maintenance work that no moisture penetrates the inside of the device. 7.2 Cleaning the enclosure Clean the outside of the enclosure with the inscriptions and the display window using a cloth moistened with water or a mild detergent. Do not use any aggressive cleansing agents or solvents, e.g. acetone. Plastic parts or the painted surface could be damaged. The inscriptions could become unreadable.
Store the 4 screws for later use and gently left the bottom shell from the top shell. CAUTION Risk of damaging the electronics When opening the Aloxy Pulse, avoid touching the electronic circuits and the green PCB (Printed Circuit Board) to avoid damage. Always ensure you are discharged of static electricity by wearing for instance an antistatic wrist strap band. Lift the battery from its support in the top shell.
Remove the battery and replace it by a new fully charged battery. Connect the battery connector from the new battery to the PCB connector. NOTICE Condensation in the device Damage to device through formation of condensation if the temperature difference between transportation or storage and the mounting location exceeds 20 °C (36 °F). Before taking the device into operation let the device adapt for several hours in the new environment.
k (max.) 2.75 never more than 3,5mm! Steps Force Insert the 4 screws Hand-tighten the 4 screws clockwise at Tighten the 4 screws in a clockwise direction at Tighten the 4 screws in a clockwise direction at Tighten the 4 screws again in a clockwise direction at 0 Nm 0,2 Nm (0.15 ft lb) 0,45 Nm (0.33 ft lb) 0,45 Nm (0.33 ft lb) NOTICE Device damage The maximum torque of the gasket must not be exceeded. Refer to the section "Technical specifications for the torque value.
9 Technical data Battery powerd wireless IoT sensor, Type ALOXY Pulse vXX Certifications CE conformety Electrical Classification Ex ATEX / IECEx cFMus The applicable directives and applied standards with their revision levels can be found in the EU declaration of conformity on the Internet.
LoRaWAN EU DASH7 USA Canada EU Labo De Nayer PCC-RAD-4918_ed2 PCC-RAD-5034_ed2 Certification ongoing Certification ongoing Self-certification based on D7A v1.
PA6 general information TPE general information Gasket Mechanical strenght Thermoplastics used are non-reinforced polyamide, PA We use the modern, semi-crystalline insulation material, polyamide, which is now an essential component in electrical engineering and electronics. It has long occupied a leading position and is authorized for use by the relevant approval authorities such as the CSA, KEMA, PTB, SEV, UL, VDE, etc.
do the tests again to see if we can lower the housing. Ingress Protection IP65 IP68 IP69 Torque For gasket compression IP69 I_505_Aloxy Pulse Instruction Manual EN Water jets. Water projected by a nozzle (6.3 mm) against enclosure from any direction shall have no harmful effects. Test duration: 1 minute per square meter for at least 3 minutes Water volume: 12.5 litres per minute Pressure: 30 kPa at distance of 3 m. 5m for 60 minutes Powerful high temperature water jets.
UV resistance Chamber temperature 35-45°C Black standard temperature: 65°C Intensity 0,5W/m² (340nm) Radiation dose 2,900Mj/m² Rain cycle 102:18 Test duration: After 0, 800, 1,600 and 3,200 hours exposed to UV (carousel) / weathering, the colour of the material is measured and expressed in the following scheme: L*a*b*: Tested by supplier according to DIN EN ISO 4892-2 L* (Brightness): 0 = black, 100 = white a* (Colour): + = increased red, - = increased blue/green b* (Colour): + = increased yellow, - = in
SF9 SF12 Optimal battery -20°C to +50°C temperature range PCB Sensors Accelerometer Gyroscoop 4 to 5 years 1 to 3 years ALOXY ±2g/±4g/±8g/±16g acceleration scales full-scale angular rate range of ±125/±250/±500/±1000/±2000 DPS dynamic range of ±50 gauss 300hPa - 1250hPa Magnetometer Atmospheric pressure Ambient temperature NFC ISO/IEC 15693 (AFI, Application Family Identifier) LED's Green 2X Red 2X Wireless communication Communication DASH7 Appliance protocol v1.
Communication LoRaWAN range Frequency Payload Latency EMC SF7 SF9 SF12 DASH7 - EU LoRaWAN - EU DASH7 - USA LoRaWAN - USA DASH7 LoRaWAN Dash7 LoRaWAN Compliance Rated condition Ambient conditions Ambient temperature Permissible ambient temperature for operation Relative humidity IEC 61010 Compliance Altitude Rating Operating Temperature Limits Vibration Harmonic oscillations (sine) according to EN resistance 60068-2-6/10.
Bumping (half-sine) according to EN 60068-2- 150 m/s² (492 ft/s²), 6 ms, 1000 shocks/axle 27/02.2010 Noise (digitally controlled) according to EN 10 ... 200 Hz; 1 (m/s²)²/Hz (3.28 (ft/s²)²/Hz) 60068-2-64/04.2009 200 ... 500 Hz; 0.3 (m/s²)²/Hz (0.98 (ft/s²)²/Hz) 4 hours/axle Recommended range of continuous ≤ 30 m/s² (98.
