Manual VIPA System 200V SM Order No.: VIPA HB97E_SM Rev.
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Manual VIPA System 200V About this manual The information contained in this manual is supplied without warranties. The information is subject to change without notice. © Copyright 2009 VIPA, Gesellschaft für Visualisierung und Prozessautomatisierung mbH Ohmstraße 4, D-91074 Herzogenaurach, Tel.: +49 (91 32) 744 -0 Fax.: +49 (91 32) 744-1864 EMail: info@vipa.de http://www.vipa.
About this manual Manual VIPA System 200V About this manual This manual describes the System 200V SM modules that are available from VIPA. In addition to the product summary it contains detailed descriptions of the different modules. You are provided with information on the connection and the utilization of the System 200V SM modules. Every chapter is concluded with the technical data of the respective module.
Manual VIPA System 200V Contents Contents User considerations ................................................................................. 1 Safety information .................................................................................... 2 Chapter 1 Basics .............................................................................. 1-1 Safety Information for Users................................................................. 1-2 Overview ...................................................
Contents Manual VIPA System 200V 222-1HD20 - DO 4xRelay bistable ..................................................... 4-41 222-1FF00 - DO 8xSolid State COM .................................................. 4-43 222-1FD10 - DO 4xSolid State........................................................... 4-45 Chapter 5 Digital input/output modules.......................................... 5-1 System overview ..................................................................................
Manual VIPA System 200V User considerations User considerations Objective and contents This manual describes the modules that are suitable for use in the System 200V. It contains a description of the construction, project implementation and the technical data. Target audience The manual is targeted at users who have a background in automation technology. Structure of the manual The manual consists of chapters. Every chapter provides a self-contained description of a specific topic.
Safety information Manual VIPA System 200V Safety information Applications conforming with specifications The System 200V is constructed and produced for: • all VIPA System 200V components • communication and process control • general control and automation applications • industrial applications • operation within the environmental conditions specified in the technical data • installation into a cubicle Danger! This device is not certified for applications in • in explosive environments (EX-zone) Docum
Manual VIPA System 200V Chapter 1 Basics Chapter 1 Basics Overview The focus of this chapter is on the introduction of the VIPA System 200V. Various options of configuring central and decentral systems are presented in a summary. The chapter also contains the general specifications of the System 200V, i.e. dimensions, installation and environmental conditions. Content Topic Page Basics ..............................................................................
Chapter 1 Basics Manual VIPA System 200V Safety Information for Users Handling of electrostatic sensitive modules VIPA modules make use of highly integrated components in MOSTechnology. These components are extremely sensitive to over-voltages that can occur during electrostatic discharges. The following symbol is attached to modules that can be destroyed by electrostatic discharges.
Manual VIPA System 200V Chapter 1 Basics Overview The System 200V The System 200V is a modular automation system for centralized and decentralized applications requiring low to medium performance specifications. The modules are installed directly on a 35mm DIN rail. Bus connectors inserted into the DIN rail provide the interconnecting bus.
Chapter 1 Basics Manual VIPA System 200V Components Centralized system The System 200V series consists of a number of PLC-CPUs. These are programmed in STEP5 or STEP7 from Siemens. CPUs with integrated Ethernet interfaces or additional serial interfaces simplify the integration of the PLC into an existing network or the connection of additional peripheral equipment. The application program is saved in Flash or an additional plug-in memory module.
Manual VIPA System 200V Chapter 1 Basics General description System 200V Structure/ dimensions • Standard 35mm DIN rail • Peripheral modules with recessed labelling • Dimensions of the basic enclosure: 1tier width: (HxWxD) in mm: 76x25.4x74 in inches: 3x1x3 2tier width: (HxWxD) in mm: 76x50.8x74 in inches: 3x2x3 Installation Please note that you can only install header modules, like the CPU, the PC and couplers into plug-in location 1 or 1 and 2 (for double width modules).
Chapter 1 Basics 1-6 Manual VIPA System 200V HB97E - SM - Rev.
Manual VIPA System 200V Chapter 2 Assembly and installation guidelines Chapter 2 Assembly and installation guidelines Overview This chapter contains the information required to assemble and wire a controller consisting of Systems 200V components. Content Topic Page Assembly and installation guidelines............................ 2-1 Chapter 2 Overview .............................................................................................. 2-2 Assembly............................................
Chapter 2 Assembly and installation guidelines Manual VIPA System 200V Overview The modules are installed on a carrier rail. A bus connector provides interconnections between the modules. This bus connector links the modules via the backplane bus of the modules and it is placed into the profile rail that carries the modules.
Manual VIPA System 200V Chapter 2 Assembly and installation guidelines The following figure shows the installation of a 4tier width bus connector in a profile rail and the plug-in locations for the modules. The different plug-in locations are defined by guide rails. Profile rail installation 1 2 [1] 3 [2] [3] [4] 4 IM 253 CAN SM 221 SM 221 SM 221 SM 221 DI 8xDC24V DI 8xDC24V DI 8xDC24V DI 8xDC24V PW 1 1 1 .0 2 .0 2 .0 2 .0 2 RD .1 3 .1 3 .1 3 .1 3 BA .2 4 .2 4 .
Chapter 2 Assembly and installation guidelines Assembly horizontal respectively vertical Manual VIPA System 200V You may install the System 200V as well horizontal as vertical. Please regard the allowed environment temperatures: • horizontal structure: from 0 to 60° • vertical structure: from 0 to 40° The horizontal structure always starts at the left side with a header module (CPU, bus coupler, PC), then you plug-in the peripheral modules beside to the right.
Manual VIPA System 200V Chapter 2 Assembly and installation guidelines Assembly 60 mm 80 mm Please follow these rules during the assembly! • Turn off the power supply before you insert or remove any modules! • Make sure that a clearance of at least 60mm exists above and 80mm below the middle of the bus rail. • Every row must be completed from left to right and it has to start with a header module (PC, CPU, and bus coupler).
Chapter 2 Assembly and installation guidelines Assembly procedure Manual VIPA System 200V The following sequence represents the assembly procedure as viewed from the side. • Install the profile rail. Make sure that a clearance of at least 60mm exists above and 80mm below the middle of the bus rail. Ç • Press the bus connector into the rail until it clips securely into place and the bus-connectors protrude from the profile rail. This provides the basis for the installation of your modules.
Manual VIPA System 200V Removal procedure Chapter 2 Assembly and installation guidelines The following sequence shows the steps required for the removal of modules in a side view. • The enclosure of the module has a spring-loaded clip at the bottom by which the module can be removed from the rail. • Insert a screwdriver into the slot as shown. Ç • The clip is unlocked by pressing the screwdriver in an upward direction. Ç • Withdraw the module with a slight rotation to the top. Ç Ç HB97E - SM - Rev.
Chapter 2 Assembly and installation guidelines Manual VIPA System 200V Wiring Outline Most peripheral modules are equipped with a 10pole or an 18pole connector. This connector provides the electrical interface for the signaling and supply lines of the modules. The modules carry spring-clip connectors for the interconnections and wiring. The spring-clip connector technology simplifies the wiring requirements for signaling and power cables.
Manual VIPA System 200V Chapter 2 Assembly and installation guidelines Wiring procedure • Install the connector on the module until it locks with an audible click. For this purpose you press the two clips together as shown. The connector is now in a permanent position and can easily be wired. The following section shows the wiring procedure from above. • Insert a screwdriver at an angel into the square opening as shown.
Chapter 2 Assembly and installation guidelines Manual VIPA System 200V Assembly dimensions Overview Here follow all the important dimensions of the System 200V. Dimensions Basic enclosure 1tier width (HxWxD) in mm: 76 x 25.4 x 74 2tier width (HxWxD) in mm: 76 x 50.8 x 74 60 mm 80 mm Installation dimensions Installed and wired dimensions 85 mm mm 84 74 mm 76 mm 76,62 mm 24 2,77mm cm In- / Output modules 88 mm ca. 110 mm 2-10 HB97E - SM - Rev.
Manual VIPA System 200V Chapter 2 Assembly and installation guidelines 89 mm mm 88 Function modules 85 mm 84,46 mm 768 mm cm 24 27 mm 11 mm 4,66 mm CPUs here with EasyConn from VIPA 91mm mm 89 85 mm 65 mm cm 768mm 24 27 mm mm 11 mm 5 mm 12 cm 125 mm HB97E - SM - Rev.
Chapter 2 Assembly and installation guidelines Manual VIPA System 200V Installation guidelines General The installation guidelines contain information on the proper assembly of System 200V. Here we describe possible ways of interference that may disturb the controlling system and how you have to approach shielding and screening issues to ensure the electromagnetic compatibility (EMC).
Manual VIPA System 200V The most important rules for ensuring EMC Chapter 2 Assembly and installation guidelines In many cases, adherence to a set of very elementary rules is sufficient to ensure EMC. For this reason we wish to advise you to heed the following rules when you are installing your controllers. • During the installation of your components you have to ensure that any inactive metal components are grounded via a proper large-surface earth.
Chapter 2 Assembly and installation guidelines Screening of cables Manual VIPA System 200V The screening of cables reduces the influence of electrical, magnetic or electromagnetic fields; we talk of attenuation. The earthing rail that is connected conductively to the cabinet diverts interfering currents from screen conductors to ground. It is essential that the connection to the protective conductor is of low-impedance as the interfering currents could otherwise become a source of trouble in themselves.
Manual VIPA System 200V Chapter 3 Digital input modules Chapter 3 Digital input modules Overview This chapter contains a description of the construction and the operating of the VIPA digital input modules. Contents Topic Page Digital input modules...................................................... 3-1 Chapter 3 System overview .................................................................................. 3-2 221-1BF00 - DI 8xDC 24V...............................................................
Chapter 3 Digital input modules Manual VIPA System 200V System overview Input modules SM 221 SM 221 SM 221 SM 221 SM 221 DI 8xDC24V DI 8xDC24V 0,2ms DIa 8xDC24V DIa 8xDC24V 1 1 1 2 .0 2 .0 2 .0 2 .1 3 .1 3 .1 3 .1 3 .2 4 .2 4 .2 4 .2 4 .3 5 .3 5 .3 5 .3 5 .4 6 .4 6 .4 6 .4 6 .5 7 7 .5 7 .5 7 .5 .6 8 .6 8 .6 8 .6 .7 9 .7 9 .7 9 .
Manual VIPA System 200V Chapter 3 Digital input modules Continued Input modules SM 221 DI 16xDC24V SM 221 X 2 3 4 n+1 VIPA 221-1BH00 VIPA 221-1BH10 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 +1 X 2 3 4 VIPA 221-1BH20 n 0 .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5 .6 .7 X1 X 2 3 4 +1 VIPA 221-1BH50 VIPA 221-1BH51 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 X 2 3 4 SM 221 .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5 .6 .
Chapter 3 Digital input modules Manual VIPA System 200V 221-1BF00 - DI 8xDC 24V Order data DI 8xDC 24V VIPA 221-1BF00 Description The digital input module accepts binary control signals from the process and provides an electrically isolated interface to the central bus system. The module has 8 channels, each one with a light emitting diode to indicate the status of the channel.
Manual VIPA System 200V Wiring and schematic diagram Chapter 3 Digital input modules Wiring diagram Schematic diagram 1 Input module 2 3 4 LED Optocoupler 24V DC 5 24V DC 6 V-Bus 7 Minternal 8 9 10 Technical data M Electrical data Number of inputs Nominal input voltage Signal voltage "0" Signal voltage "1" Input filter time delay Input current Power supply Current consumption via backplane bus Isolation Status indicator Programming specifications Input data Output data Parameter data Diagno
Chapter 3 Digital input modules Manual VIPA System 200V 221-1BF10 - DI 8xDC 24V 0.2ms Order data DI 8xDC 24V 0.2ms VIPA 221-1BF10 Description The digital input module accepts binary control signals from the process level and provides an electrically isolated interface to the central bus system. The module has 8 channels, each one with a light emitting diode to indicate the status of the channel. Properties • • • • • 8 floating inputs, isolated from the backplane bus Delay time 0.
Manual VIPA System 200V Wiring and schematic diagram Chapter 3 Digital input modules Wiring diagram Schematic diagram 1 Input module 2 3 4 LED Optocoupler 24V DC 5 24V DC 6 V-Bus 7 Minternal 8 9 10 Technical data M Electrical data Number of inputs Nominal input voltage Signal voltage "0" Signal voltage "1" Input filter time delay Input current Power supply Current consumption via backplane bus Isolation Status indicator Programming specifications Input data Output data Parameter data Diagno
Chapter 3 Digital input modules Manual VIPA System 200V 221-1BF20 - DIa 8xDC 24V Order data DIa 8xDC 24V Description The digital input module accepts the binary control signals from the process level and provides an electrically isolated interface to the central bus system. All inputs are configurable as alarms. With the rising edge of the input, the alarm is activated. The alarm calls the OB 40 in the CPU. If this OB isn't available, the OB 85 is called.
Manual VIPA System 200V Wiring and schematic diagram Chapter 3 Digital input modules Wiring diagram Schematic diagram 1 Input module 2 3 4 LED Optocoupler 24V DC 5 24V DC 6 V-Bus 7 Minternal 8 9 10 M Note! The module may be deployed in the System 200V starting from CPU firmware versions: CPU 21x: CPU 24x: Version 2.2.1 Version 3.0.
Chapter 3 Digital input modules Manual VIPA System 200V 221-1BF21 - DIa 8xDC 24V 0.2ms Order data DIa 8xDC 24V 0.2ms Description The digital input module accepts the binary control signals from the process level and provides an electrically isolated interface to the central bus system. All inputs are configurable as alarms. With the rising edge of the input, the alarm is activated. The alarm calls the OB 40 in the CPU. If this OB isn't available, the OB 85 is called.
Manual VIPA System 200V Wiring and schematic diagram Chapter 3 Digital input modules Wiring diagram Schematic diagram 1 Input module 2 3 4 LED Optocoupler 24V DC 5 24V DC 6 V-Bus 7 Minternal 8 9 10 M Note! The module may be deployed in the System 200V starting from CPU firmware versions: CPU 21x: CPU 24x: Version 2.2.1 Version 3.0.
Chapter 3 Digital input modules Manual VIPA System 200V 221-1BF30 - DI 8xDC 24V - ECO Order data DI 8xDC 24V VIPA 221-1BF30 Description The digital input module accepts binary control signals from the process and provides an electrically isolated interface to the central bus system. The module has 8 channels, each one with a light emitting diode to indicate the status of the channel.
Manual VIPA System 200V Wiring and schematic diagram Chapter 3 Digital input modules Wiring diagram Schematic diagram 1 Input module 2 3 4 LED Optocoupler 24V DC 5 24V DC 6 V-Bus 7 Minternal 8 9 10 Technical data M Electrical data Number of inputs Nominal input voltage Signal voltage "0" Signal voltage "1" Input filter time delay Input current Power supply Current consumption via backplane bus Isolation Status indicator Programming specifications Input data Output data Parameter data Diagno
Chapter 3 Digital input modules Manual VIPA System 200V 221-1BF40 - DI 8xDC 24V 0.2ms Order data DI 8xDC 24V 0.2ms Description The digital input module accepts the binary control signals from the process level and provides an electrically isolated interface to the central bus system. This module is only suited for central deployment together with a CPU. Here the module detects and stores the rising edges of input pulses with a duration > 0.2ms.
Manual VIPA System 200V Wiring and schematic diagram Chapter 3 Digital input modules Wiring diagram Schematic diagram 1 Input module 2 3 4 "1" Flip Flop 5 24V DC 6 LED IN CLK CLR OUT V-Bus Optocoupler DC 24V Read 7 Mintern 8 9 10 M Note! System dependent the module should only be used in a central system! The module is always to be mapped to an address within the process image.
Chapter 3 Digital input modules Manual VIPA System 200V 221-1BF50 - DI 8xDC 24V NPN Order data DI 8xDC 24V NPN VIPA 221-1BF50 Description The digital input module accepts binary control signals from the process and provides an electrically isolated interface to the central bus system. The module has 8 channels, each one with a light emitting diode to indicate the status of the channel. The input becomes active when it is connected to ground.
Manual VIPA System 200V Wiring and schematic diagram Chapter 3 Digital input modules Wiring diagram Schematic diagram 1 Input module 2 3 LED 4 Optocoupler 5 + 24V DC - 6 + DC 24V V-Bus Minternal 7 8 9 10 Technical data M Electrical data Number of inputs Nominal input voltage Power supply Current consumption via backplane bus Power dissipation Isolation tested with Isolation - between channels and bus - between channels Length of cable - shielded - unshielded Number simultaneously trigger
Chapter 3 Digital input modules Manual VIPA System 200V 221-1FD00 - DI 4xAC/DC 90...230V Order data DI 4xAC/DC 90...230V VIPA 221-1FD00 Description The digital input module accepts binary control signals from the process and provides an electrically isolated interface to the central bus system. The module has 4 channels and the respective status is displayed by means of LEDs.
Manual VIPA System 200V Wiring and schematic diagram Wiring diagram Chapter 3 Digital input modules Schematic diagram 1 Input module 2 3 Optocoupler AC/DC 90 ...
Chapter 3 Digital input modules Manual VIPA System 200V 221-1FF20 - DI 8xAC/DC 60...230V Order data DI 8xAC/DC 60...230V VIPA 221-1FF20 Description The digital input module accepts binary control signals from the process and provides an electrically isolated interface to the central bus system. The module has 8 channels, each one with a light emitting diode to indicate the status of the channel. Properties • 8 inputs, isolated from the backplane bus • Nominal input voltage 60 ...
Manual VIPA System 200V Wiring and schematic diagram Chapter 3 Digital input modules Wiring diagram Schematic diagram 1 Input module 2 3 4 Optocoupler AC/DC 60 ... 230V 5 6 AC/DC 60...
Chapter 3 Digital input modules Manual VIPA System 200V 221-1FF30 - DI 8xAC/DC 24...48V Order data DI 8xAC/DC 24...48V VIPA 221-1FF30 Description The digital input module accepts binary control signals from the process and provides an electrically isolated interface to the central bus system. The module has 8 channels, each one with a light emitting diode to indicate the status of the channel. Properties • 8 floating inputs, isolated from the backplane bus • Nominal input voltage AC/DC 24 ...
Manual VIPA System 200V Wiring and schematic diagram Chapter 3 Digital input modules Wiring diagram Schematic diagram 1 Input module 2 3 4 Optocoupler AC/DC 24...48V 5 6 AC/DC 24...
Chapter 3 Digital input modules Manual VIPA System 200V 221-1FF40 - DI 8xAC 240V Order data DI 8xAC 240V Description The digital input module accepts binary control signals from the process and provides an electrically isolated interface to the central bus system. The module has 8 channels, each one with a light emitting diode to indicate the status of the channel. In a defined voltage range, the signal state of the respective input is not modified (Hysterese).
Manual VIPA System 200V Wiring and schematic diagram Chapter 3 Digital input modules Wiring diagram Schematic diagram 1 Input-Module 2 3 4 Optocoupler AC 240V 5 AC 240V 6 LED V-Bus 7 Minternal 8 9 10 M Note! This module is specified for voltages of max. AC 260V. If inductive loads occur on the network, this load has to be filtered either directly at the module or at the according device, for example by using a snubber network.
Chapter 3 Digital input modules Manual VIPA System 200V 221-1FF50 - DI 8xAC/DC 180...265V Order data DI 8xAC/DC 180...265V Description The digital input module accepts binary control signals from the process and provides an electrically isolated interface to the central bus system. The module has 8 channels, each one with a light emitting diode to indicate the status of the channel. Properties • 8 floating inputs, isolated from the backplane bus • Nominal input voltage AC/DC 180...
Manual VIPA System 200V Wiring and schematic diagram Chapter 3 Digital input modules Wiring diagram Schematic diagram 1 Input module 2 3 4 Optocoupler AC/DC 180 ... 265V 5 AC/DC 6 LED V-Bus 180...
Chapter 3 Digital input modules Manual VIPA System 200V 221-1BH00 - DI 16xDC 24V with UB4x Order data DI 16xDC 24V Description The digital input module accepts binary control signals from the process and provides an electrically isolated interface to the central bus system. This module requires an UB4x-converter. It has 16 channels that indicate the respective status via LEDs on the UB4x. The module has to be connected to the converter module (DEA-UB4x) by means of a flattened round cable (DEA-KB91C).
Manual VIPA System 200V Chapter 3 Digital input modules Interface to UB4x DI 16x Schematic diagram module Input module UB4x LL+ LED DEA-KB89 or DEA-KB91 M24 LED .00 Optocoupler 24V DC 0 V-Bus 25 Minternal .7 .
Chapter 3 Digital input modules Manual VIPA System 200V 221-1BH10 - DI 16xDC 24V Order data DI 16xDC 24V Description The digital input module accepts binary control signals from the process and provides an electrically isolated interface to the central bus system. It has 16 channels that indicate the respective status by means of LEDs.
Manual VIPA System 200V Wiring and schematic diagram Chapter 3 Digital input modules Wiring diagram Schematic diagram 1 Input module 2 . . . LED ~ ~ Optocoupler 24V DC V-Bus 10 DC 24V 11 Minternal . . .
Chapter 3 Digital input modules Manual VIPA System 200V 221-1BH20 - DI 16xDC24V/1C Order data DI 16xDC24V/1C Description The digital input module accepts binary control signals from the process and provides an electrically isolated interface to the central bus system. It has 16 channels that indicate the respective status by means of LEDs. Additionally, the first two channels may head for counters. Properties • 16 inputs, isolated from the backplane bus • 2 inputs (I+0.0 and I+0.
Manual VIPA System 200V Circuit and schematic diagram Chapter 3 Digital input modules Wiring diagram Schematic diagram Input I+0.0, I+0.1 (negative logic) 1 L+, (M) Input module 1 2 R Load + 3 DC 24V - 4 5 LED 6 V-Bus . . . Optocoupler DC 24V ~ ~ 18 Minternal 17 Input I+0.0, I+0.1 (positive logic) 18 Input module M 1 R Load DC 24V + LED Optocoupler - V-Bus 18 Minternal Input I+0.2 … I+1.5 Input module LED Optocoupler DC 24V V-Bus Minternal Note! The inputs I+0.
Chapter 3 Digital input modules Overview Manual VIPA System 200V The module is a 16bit digital input module for System 200V combined with a one-channel 32bit counter. Inputs I+0.0 and I+0.1 are used as ‘normal’ process inputs and as counter inputs (signal A and signal B) simultaneously.
Manual VIPA System 200V Chapter 3 Digital input modules Load value It is possible to specify a load value for the counter. After loading the counter starts counting up res. down from this new value to the upper res. lower limit value. After receiving a new counting pulse, the counter jumps to the lower (counting up) res. upper limit (counting down) and starts the counting again. In the operation mode "Frequency Measurement" the load value is used to define the time window of the measurement.
Chapter 3 Digital input modules Manual VIPA System 200V Module access For input and output data, the module occupies each 6byte in the address area. For setting the counter mode there are 1byte parameter data at disposal. Loading the counter res. presetting of a reference frequency is via a control byte by typing the wanted value into the output address area and setting the bit 2 of the control byte to activate the counter.
Manual VIPA System 200V Parameter data Chapter 3 Digital input modules The module has 3byte parameter data for selecting the counter mode and configuring the digital input filters. Byte 0 1 2 Bit 7 ... Bit 0 Counter function 00h: Quadruple Pulse Evaluation 01h: Pulse and Direction Evaluation 02h: Clock Up / Clock Down Evaluation 03h: Frequency Measurement 04h: Period Measurement others: not allowed Filter (Divider 0) value: 0 ... 255 Filter (Divider 1) value: 0 ...
Chapter 3 Digital input modules Manual VIPA System 200V Counter functions Quadruple Pulse Evaluation (00h) Quadruple evaluation means that the rising and falling edges of A and B are evaluated; whether up or down count pulses are generated depends on which channel hurries first. In this counting mode I+0.0 and I+0.1 have the following function: I+0.0 as channel A: If channel A hurries in front, the counter counts up. I+0.1 as channel B: If channel B hurries in front, the counter counts down.
Manual VIPA System 200V Chapter 3 Digital input modules In frequency measurement mode, the module counts the number of rising edges of channel A received within a specified time window. Channel B is not used in this mode. The time window TW is specified indirectly by selecting a reference frequency with DO byte 5 and defining a load value in DO bytes 0 to 3: Frequency measurement (03h) TW = 1 ∗ Load Value Reference Frequency By setting the Bit 2 of the control byte, the time window is transferred.
Chapter 3 Digital input modules Manual VIPA System 200V With very small frequencies, it is convenient to measure the period instead of the frequency. In the operating mode "Period Measurement", the time between two rising edges of channel A is measured by counting the number of rising edges of the selected reference clock occurring between two rising edges of channel A. Channel B is not used in this mode.
Manual VIPA System 200V Technical data Electrical data Number of inputs Counter Rated input voltage Signal voltage "0" Signal voltage "1" Input filter time delay Input filter counter Max. impulse frequency Input current Power supply Current consumption via backplane bus Isolation Status indicator Programming specifications Input data Output data Parameter data Diagnostic data Dimensions and weight Dimensions (WxHxD) in mm Weight HB97E - SM - Rev.
Chapter 3 Digital input modules Manual VIPA System 200V 221-1BH30 - DI 16xDC 24V - ECO Order data DI 16xDC 24V Description The digital input module accepts binary control signals from the process and provides an electrically isolated interface to the central bus system. It has 16 channels that indicate the respective status by means of LEDs.
Manual VIPA System 200V Wiring and schematic diagram Chapter 3 Digital input modules Wiring diagram Schematic diagram 1 Input module 2 . . . LED ~ ~ Optocoupler 10 24V DC V-Bus DC 24V 11 Minternal . . .
Chapter 3 Digital input modules Manual VIPA System 200V 221-1BH50 - DI 16xDC 24V NPN with UB4x Order data DI 16xDC 24V NPN Description The digital input module accepts binary control signals from the process and provides an electrically isolated interface to the central bus system. The input becomes active when it is connected to ground. This module requires an UB4x-converter. It has 16 channels that indicate the respective status via LEDs on the UB4x.
Manual VIPA System 200V Chapter 3 Digital input modules Interface to UB4x DI 16x Schematic diagram module Input module UB4x LL+ LED DEA-KB89 or DEA-KB91 +24V M .00 Optocoupler 0 DC 24V L+ V-Bus 25 Minternal .7 .
Chapter 3 Digital input modules Manual VIPA System 200V 221-1BH51 - DI 16xDC 24V NPN Order data DI 16xDC 24V NPN Description The digital input module accepts binary control signals from the process and provides an electrically isolated interface to the central bus system. It has 16 channels that indicate the respective status by means of LEDs. The input becomes active when it is connected to ground.
Manual VIPA System 200V Wiring and schematic diagram Chapter 3 Digital input modules Wiring diagram Schematic diagram 1 Input module 2 . . . M ~ ~ Optocoupler DC 24V L+ + 10 DC 24V 11 . . .
Chapter 3 Digital input modules Manual VIPA System 200V 221-2BL10 - DI 32xDC 24V Order data DI 32xDC 24V VIPA 221-2BL10 Description The digital input module accepts binary control signals from the process and provides an electrically isolated interface to the central bus system It has 32 channels that indicate the respective status by means of LEDs.
Manual VIPA System 200V Wiring and schematic diagram Chapter 3 Digital input modules Wiring diagram 1 2 . . . ~ ~ . . 10 28 11 DC 24V 29 . . . ~ ~ . .
Chapter 3 Digital input modules 3-50 Manual VIPA System 200V HB97E - SM - Rev.
Manual VIPA System 200V Chapter 4 Digital output modules Chapter 4 Digital output modules Overview This chapter contains a description of the construction and the operation of the VIPA digital output modules. Contents Topic Page Digital output modules ................................................... 4-1 Chapter 4 System overview .................................................................................. 4-2 222-1BF00 - DO 8xDC 24V 1A .........................................................
Chapter 4 Digital output modules Manual VIPA System 200V System overview DC 24V output modules SM 222 DO 8xDC24V 2A SM 222 SM 222 DO 8xDC24V 1A DO 8xDC24V 2A L+ 1 L+ 1 .0 2 .0 2 .1 3 3 .1 .2 4 .2 4 .3 5 .3 5 .4 6 .4 6 .5 7 7 .5 .6 8 .6 8 .7 9 .7 9 F I0 F I0 X 2 3 4 1L .0 .1 F1 2L .2 .3 F2 3L .4 .5 F3 4L .6 .7 F4 X 2 3 4 VIPA 222-1BF00 SM 222 VIPA 222-1BF10 DO 16xDC24V L+ 1 .0 2 .1 3 .2 4 .3 5 .4 6 .5 7 .6 8 .
Manual VIPA System 200V Chapter 4 Digital output modules Dimmer output module SM 222 SM 222 DO 2xAC230V 2A PW 1 2 3 4 5 6 7 8 9 F I0 X 2 3 4 VIPA 222-1DB00 Order data Dimmer output module Type DO 2xAC 100...230V, 2A Order number VIPA 222-1DB00 Page 4-28 Relay output modules SM 222 SM 222 SM 222 1 .0 2 .1 3 .2 4 .3 5 .4 6 .5 7 .6 8 .7 DO 4xRELAIS bi. 1 .0 1 .0 2 3 .1 4 5 .2 6 7 .3 2 3 .1 4 5 .2 6 7 .
Chapter 4 Digital output modules Manual VIPA System 200V 222-1BF00 - DO 8xDC 24V 1A Order data DO 8xDC 24V 1A VIPA 222-1BF00 Description The digital output module accepts binary control signals from the central bus system and transfers them to the process level via outputs. The module requires a supply of DC 24V via the front-facing connector. It provides 8 channels and the status of each channel is displayed by means of an LED.
Manual VIPA System 200V Wiring and schematic diagram Chapter 4 Digital output modules Wiring diagram 1 Schematic diagram L+ Output module 2 3 Optocoupler 4 DC 24V 5 V-Bus LED DC 24V 6 7 Minternal 8 9 10 Technical data M Electrical data Number of outputs Nominal load voltage No-load current consumption at L+ (all A.x=off) Current consumption via backplane bus Output current per channel Total current Voltage supply Isolation Switch rate - for resistive load - for ind.
Chapter 4 Digital output modules Manual VIPA System 200V 222-1BF10 - DO 8xDC 24V 2A Order data DO 8xDC 24V 2A VIPA 222-1BF10 Description The digital output module accepts binary control signals from the central bus system and transfers them to the process level via outputs. The module requires a DC 24V supply via the connector located on the front. It provides 8 channels and the status of each channel is displayed by means of an LED. The maximum load current per output is 2A.
Manual VIPA System 200V Wiring and schematic diagram Chapter 4 Digital output modules Wiring diagram 1 Schematic diagram L+ Output module 2 3 Optocoupler 4 DC 24V 5 V-Bus LED DC 24V 6 Minternal 7 8 9 10 Technical data M Electrical data Number of outputs Nominal load voltage No-load current consumption at L+ (all A.x=off) Current consumption via backplane bus Output current per channel Total current Voltage supply Isolation Switch rate - for resistive load - for ind.
Chapter 4 Digital output modules Manual VIPA System 200V 222-1BF20 - DO 8xDC 24V 2A separated 4 á 2 Order data DO 8xDC 24V 2A Description The digital output module accepts binary control signals from the central bus system and transfers them to the process level via outputs. The module requires a DC 24V supply via the connector located on the front. It provides 8 channels and the status of each channel is displayed by means of an LED. The maximum load current per output is 2A.
Manual VIPA System 200V Wiring and schematic diagram Chapter 4 Digital output modules Wiring diagram Schematic diagram 1 2 L+ Output module 3 DC 24V 4. . 5. M 6 L+ Optocoupler DC 24V V-Bus 7 LED DC 24V 8. . 9. M 10 L+ Minternal 11 DC 24V . 12 . 13 . M 14 L+ 15 . 16 . 17 . DC 24V M 18 Technical data Electrical data Number of outputs Nominal load voltage No-load current consumption at L+ (all A.
Chapter 4 Digital output modules Manual VIPA System 200V 222-1BF30 - DO 8xDC 24V 0.5A - ECO Order data DO 8xDC 24V 0.5A VIPA 222-1BF30 Description The digital output module accepts binary control signals from the central bus system and transfers them to the process level via outputs. The module requires a supply of DC 24V via the front-facing connector. It provides 8 channels and the status of each channel is displayed by means of an LED.
Manual VIPA System 200V Wiring and schematic diagram Chapter 4 Digital output modules Wiring diagram 1 Schematic diagram L+ Output module 2 3 Optocoupler 4 DC 24V 5 V-Bus LED DC 24V 6 7 Minternal 8 9 10 Technical data M Electrical data Number of outputs Nominal load voltage No-load current consumption at L+ (all A.x=off) Current consumption via backplane bus Output current per channel Total current Voltage supply Isolation Switch rate - for resistive load - for ind.
Chapter 4 Digital output modules Manual VIPA System 200V 222-1BF50 - DO 8xDC 24V 0.5A NPN Order data DO 8xDC 24V 0.5A NPN VIPA 222-1BF50 Description The digital output module accepts binary control signals from the central bus system and controls the connected loads at the process level via Misfit outputs. It provides 8 channels that operate as Low-Side switches and that are interconnected via the load voltage. Low-Side switches are suitable for the control of grounds.
Manual VIPA System 200V Wiring and schematic diagram Chapter 4 Digital output modules Wiring diagram 1 Schematic diagram L+ Output module 2 +24V 3 4 Optocoupler DC 24V 5 DC 24V 6 V-Bus M 7 Minternal 8 9 10 Technical data M Electrical data Number of outputs Nominal load voltage Current consumption L+ without load max.
Chapter 4 Digital output modules Manual VIPA System 200V 222-1BH00 - DO 16xDC 24V 0.5A with UB4x Order data DO 16xDC 24V 0.5A Description The digital output module accepts binary control signals from the central bus system and transfers them to the process level via outputs. The module requires 24V via the connector on the front. It has 16 channels and the status of each channel is displayed by means of an LED. This module requires a converter (DEA-UB4x).
Manual VIPA System 200V Chapter 4 Digital output modules Interfacing of UB4x Schematic diagram DO 16x Output module UB4x LL+ LED 0 Optocoupler +24V DC 24V 0 DEA-KB89, DEA-KB91 V-Bus LED 25 Minternal .7 .7 M24 High Low Technical data Electrical data Number of outputs Nominal load voltage No-load current consumption at L+ (all A.x=off) Current consumption via backplane bus Output current per channel Voltage supply Isolation Switch rate - for resistive load - for ind.
Chapter 4 Digital output modules Manual VIPA System 200V 222-1BH10 - DO 16xDC 24V 1A Order data DO 16xDC 24V 1A Description The digital output module accepts binary control signals from the central bus system and transfers them to the process level via outputs. The module requires 24V via the connector on the front. It has 16 channels and the status of each channel is displayed by means of an LED.
Manual VIPA System 200V Wiring and schematic diagram Chapter 4 Digital output modules Wiring diagram 1 Schematic diagram L+ Output module 2 . ~ ~ . . Optocoupler DC 24V 10 V-Bus LED DC 24V 11 Minternal . ~ ~ . . 17 18 Technical data M Electrical data Number of outputs Nominal load voltage No-load current consumption at L+ (all A.x=off) Current consumption via backplane bus Output current per channel Total current Voltage supply Isolation Switch rate - for resistive load - for ind.
Chapter 4 Digital output modules Manual VIPA System 200V 222-1BH20 - DO 16xDC 24V 2A Order data DO 16xDC 24V 2A Description The digital output module accepts binary control signals from the central bus system and transfers them to the process level via outputs. The module requires 24V via the connector on the front. It has 16 channels and the status of each channel is displayed by means of an LED.
Manual VIPA System 200V Wiring and schematic diagram Chapter 4 Digital output modules Wiring diagram 1 Schematic diagram L+ Output module 2 . ~ ~ . . Optocoupler DC 24V 10 DC 24V 11 . ~ ~ . . V-Bus LED Minternal 17 18 Technical data M Electrical data Number of outputs Nominal load voltage No-load current consumption at L+ (all A.x=off) Current consumption via backplane bus Output current per channel max. total current Voltage supply Isolation Switch rate - for resistive load - for ind.
Chapter 4 Digital output modules Manual VIPA System 200V 222-1BH30 - DO 16xDC 24V 0.5A - ECO Order data DO 16xDC 24V 0.5A Description The digital output module accepts binary control signals from the central bus system and transfers them to the process level via outputs. The module requires 24V via the connector on the front. It has 16 channels and the status of each channel is displayed by means of an LED.
Manual VIPA System 200V Wiring and schematic diagram Chapter 4 Digital output modules Wiring diagram 1 Schematic diagram L+ Output module 2 . ~ ~ . . Optocoupler DC 24V 10 V-Bus LED DC 24V 11 Minternal . ~ ~ . . 17 18 Technical data M Electrical data Number of outputs Nominal load voltage No-load current consumption at L+ (all A.x=off) Current consumption via backplane bus Output current per channel Total current Voltage supply Isolation Switch rate - for resistive load - for ind.
Chapter 4 Digital output modules Manual VIPA System 200V 222-1BH50 - DO 16xDC 24V 0.5A NPN Order data DO 16xDC 24V 0.5A NPN Description The digital output module accepts binary control signals from the central bus system and controls the connected loads at the process level via Misfit outputs. It provides 16 channels that operate as Low-Side switches and that are interconnected via the load voltage. Low-Side switches are suitable for the control of grounds.
Manual VIPA System 200V Wiring and schematic diagram Chapter 4 Digital output modules Wiring diagram 23...26 Schematic diagram L+ 22 Output module +24V 21 20 Optocoupler . ~ ~ . . DC 24V DC 24V V-Bus 9 M 8 Minternal 7 1...6 M Attention! This module is not deployable with UB4x from VIPA without technical intervention. For deploying the module with a converter module from VIPA, please call the VIPA Hotline. Technical data Electrical data Number of outputs Nominal load voltage max.
Chapter 4 Digital output modules Manual VIPA System 200V 222-1BH51 - DO 16xDC 24V 0.5A NPN Order data DO 16xDC 24V 0.5A NPN Description The digital output module accepts binary control signals from the central bus system and controls the connected loads at the process level via Mosfet outputs. It provides 16 channels that operate as Low-Side switches and that are interconnected via the load voltage. Low-Side switches are suitable for the control of grounds.
Manual VIPA System 200V Wiring and schematic diagram Chapter 4 Digital output modules Wiring diagram 1 Schematic diagram L+ 2 Output module . +24V ~ ~ . . Optocoupler 10 DC 24V DC 11 24V V-Bus . ~ ~ . . M Minternal 17 18 Technical data M Electrical data Number of outputs Nominal load voltage Current consumption L+ without load max.
Chapter 4 Digital output modules Manual VIPA System 200V 222-2BL10 - DO 32xDC 24V 1A Order data DO 32xDC 24V 1A VIPA 222-2BL10 Description The digital output module accepts binary control signals from the central bus system and transfers them to the process level via outputs. The module requires 24V via the connector on the front. It provides 32 channels and the status of each channel is displayed by means of LEDs.
Manual VIPA System 200V Wiring and schematic diagram Chapter 4 Digital output modules Wiring diagram 1 Schematic diagram 19 L+ 2 L+ 20 . Output module . ~ ~ . . ~ ~ . . Optocoupler DC 24V 10 28 11 . DC 24V 29 24V . ~ ~ . . 17 18 Technical data DC V-Bus Minternal ~ ~ . . 35 M 36 M Electrical data Number of outputs Nominal load voltage No-load current consumption at L+ (all A.x=off) Current consumption via backplane bus max. output current per channel max.
Chapter 4 Digital output modules Manual VIPA System 200V 222-1DB00 - DO 2xAC 100...230V 2A Order data DO 2xAC 100...230V 2A VIPA 222-1DB00 Description The digital output module controls the power drain of the outputs by using the settings of the user program. The module provides 2 individual trigger able channels and requires an AC 100...230V supply via the connector located on the front. The maximum load current per output is 2A.
Manual VIPA System 200V Wiring and schematic diagram Chapter 4 Digital output modules Wiring diagram 1 Schematic diagram L Output module 2 3 4 Optocoupler 5 AC 100V 6 ... 230V AC 100V ... 230V V-Bus 7 Minternal 8 N 9 N 10 N Safety precautions Danger! • The module is not certified for applications in explosive environments (EX-zone)! • You have to disconnect the module from the main power source before commencing installation or maintenance work, i.e.
Chapter 4 Digital output modules Data output area Manual VIPA System 200V The module uses 2bytes per channel of the data output area. During run time a value 0...100 may be preset. This is corresponding to dim value 0% (switched off) ... 100% (max. load). A channel is deactivated with values > 100%. Data output area: Byte Bit 7 ... Bit 0 0, 1 0 ... 100: Software dimmer in % for output channel 0 2, 3 0 ...
Manual VIPA System 200V Diagnostic interrupt Chapter 4 Digital output modules A diagnostic is an error message to the CPU. If diagnostic interrupt is enabled by parameterization, the following events may release a diagnostic interrupt: • Overcurrent recognition channel 0 • Overcurrent recognition channel 1 • Overheat recognition for both channels • Missing or failure of load voltage The error events overcurrent and overheat recognition may be activated respectively deactivated by the parameterization.
Chapter 4 Digital output modules Preheat time Preheat value Manual VIPA System 200V For each channel the module has a configurable preheat function to avoid overcurrent errors by fast dimming of a cold filament. For configuration there are the parameters preheat time and preheat value. With the preheat time the duration of preheating may be preset. With the preheat value a threshold in % may be preset starting from the preheat function is active.
Manual VIPA System 200V Chapter 4 Digital output modules Diagnostic data The diagnostic data have a size of 10bytes and are stored in the record sets 0 and 1 of the system data area. As soon as you activated the alarm release in byte 0 of the parameter area, in case of an error record set 0 is transferred to the superordinated system. Record set 0 has a fixed content and a length of 4byte. The contents of record set 0 may be monitored in plain text via the diagnosis window of the CPU.
Chapter 4 Digital output modules Record set 1 Manual VIPA System 200V Byte 0 to 9: Record set 1 contains the 4byte of record set 0 and 6byte module specific diagnostic data. The diagnostic bytes have the following assignment: Record set 1 (Byte 0 to 9): Byte Bit 7 ... Bit 0 0 ... 3 Content of record set 0 (see page above) 4 Bit 6 ... 0: Channel type 72h: Digital output Bit 7: reserved 5 Bit 7 ... 0: Number of diagnostic output bits per channel 6 Bit 7 ...
Manual VIPA System 200V Technical data Chapter 4 Digital output modules Module name Dimensions and weight Dimensions WxHxD Weight Data for specific module Number of outputs Length of cable - unshielded Programming specifications Input data Output data Parameter data Diagnostic data Voltages, Currents, Potentials Rated load voltage (L) Frequency range Total current of the outputs - horizontal configuration up to 40°C up to 60°C - vertical configuration up to 40°C Isolation - between channels and backplane
Chapter 4 Digital output modules Manual VIPA System 200V ...
Manual VIPA System 200V Chapter 4 Digital output modules 222-1HF00 - DO 8xRelay COM Order data DO 8xRelay COM VIPA 222-1HF00 Description The digital output module accepts binary control signals from the central bus system and controls the connected loads at the process level via relay outputs. The module derives power from the backplane bus. The load voltage must be connected to terminal 1. When the total current exceeds 8A you have to balance the load current between terminals 1 and 10.
Chapter 4 Digital output modules Wiring and schematic diagram Manual VIPA System 200V Wiring diagram Schematic diagram L 1 Relay output module 2 +5V 3 4 AC 230V or DC 30V 5 6 7 .... V-Bus AC 230V or DC 30V LED Minternal 8 9 10 L Note: When using inductive load please take a suitable protector (see installation guidelines). Maximum load Technical data Electrical data Number of outputs Nominal load voltage No-load current consumption at L+ (all A.
Manual VIPA System 200V Chapter 4 Digital output modules 222-1HD10 - DO 4xRelay Order data DO 4xRelay VIPA 222-1HD10 Description The digital output module accepts binary control signals from the central bus system and controls the connected loads at the process level via relay outputs. The module derives power from the backplane bus. The module has 4 isolated channels that operate as switches and the status of each channel is displayed by means of a LED.
Chapter 4 Digital output modules Wiring and schematic diagram Wiring diagram Manual VIPA System 200V Schematic diagram 1 Relay output module 2 +5V 3 4 .... V-Bus 5 AC 230V or DC 30V LED 6 7 Minternal 8 Note: When using inductive load please take a suitable protector (see installation guidelines). 9 10 Maximum load Technical data 4-40 Electrical data Number of outputs Nominal load voltage max.
Manual VIPA System 200V Chapter 4 Digital output modules 222-1HD20 - DO 4xRelay bistable Order data DO 4xRelay bistable VIPA 222-1HD20 Description The digital output module accepts binary control signals from the central bus system and controls the connected loads at the process level via bistable relay outputs. The module derives power from the backplane bus. The module has 4 channels that operate as switches.
Chapter 4 Digital output modules Wiring and schematic diagram Manual VIPA System 200V Wiring diagram Schematic diagram 1 Relay output module 2 +5V 3 4 .... AC 230V or DC 30V V-Bus 5 6 Minternal 7 8 Note: When using inductive load please take a suitable protector (see installation guidelines). 9 10 Signaling diagram Bit set O.0 Bit reset O.
Manual VIPA System 200V Chapter 4 Digital output modules 222-1FF00 - DO 8xSolid State COM Order data DO 8xSolid State COM VIPA 222-1FF00 Description The digital output module accepts binary control signals from the central bus system and controls the connected loads at the process level via solidstate relay outputs. The module derives power from the backplane bus. The module has 8 channels that are interconnected via the load voltage that act as switches and display the status by means of LEDs.
Chapter 4 Digital output modules Wiring and schematic diagram Manual VIPA System 200V Wiring diagram Schematic diagram L+ 1 Solid state output module +5V 2 AC 230V or DC 400V 3 4 V-Bus LED AC 230V or DC 400V 5 6 Minternal 7 Note: When using inductive load please take a suitable protector (see installation guidelines). 8 9 10 Technical data 4-44 L+ Electrical data Number of outputs Nominal load voltage max.
Manual VIPA System 200V Chapter 4 Digital output modules 222-1FD10 - DO 4xSolid State Order data DO 4xSolid State VIPA 222-1FD10 Description The digital output module accepts binary control signals from the central bus system and controls the connected loads at the process level via solidstate relay outputs. The module derives power from the backplane bus. The module has 4 separate channels that operate as switches and display the status by means of LEDs.
Chapter 4 Digital output modules Wiring and schematic diagram Wiring diagram Manual VIPA System 200V Schematic diagram 1 Solid state output module 2 +5V 3 AC 230V or DC 400V 4 V-Bus LED 5 6 Minternal 7 Note: When using inductive load please take a suitable protector (see installation guidelines). 8 9 10 Technical data 4-46 Electrical data Number of outputs Nominal load voltage max.
Manual VIPA System 200V Chapter 5 Digital input/output modules Chapter 5 Digital input/output modules Overview This chapter contains a description of the construction and the operation of the VIPA digital input/output modules. Contents Topic Page Digital input/output modules.......................................... 5-1 Chapter 5 System overview .................................................................................. 5-2 Security hints for DIO modules........................................
Chapter 5 Digital input/output modules Manual VIPA System 200V System overview Input/output modules SM 223 SM 223 L+ 1 .0 2 .1 3 .2 4 .3 5 .4 6 .5 7 .6 8 .7 9 F I0 X 2 3 4 VIPA 223-1BF00 Order data input/output modules 16xDC24V DI DIO 8xDC24V 1A Type DIO 8xDC 24V 1A DI 16xDC 24V, DO 16xDC 24V 1A DO n n 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .3 .4 .5 .6 .7 n+1 VIPA 223-2BL10 X 2 3 4 16xDC24V 1A L+ .0 .1 .2 .3 .4 .5 .6 .7 .0 .1 .2 .
Manual VIPA System 200V Chapter 5 Digital input/output modules 223-1BF00 - DIO 8xDC 24V 1A Order data DIO 8xDC 24V 1A VIPA 223-1BF00 Description This module is a combination module. It has 8 channels that may be used as input or as output channel. The status of the channels is displayed by means of LEDs. Every channel is provided with a diagnostic function, i.e. when an output is active the respective input is set to "1".
Chapter 5 Digital input/output modules Wiring and schematic diagram Wiring diagram Manual VIPA System 200V Schematic diagram L+ 1 Input output module 2 Optocoupler 3 4 5 DC 24V 6 V-Bus Minternal LED DC 24V Optocoupler 7 8 9 Minternal 10 Technical data 5-4 M Electrical data Number of channels Rated load voltage No-load current consumption at L+ (all A.x=off) Output current per channel Total output current Switch rate - for resistive load - for ind.
Manual VIPA System 200V Chapter 5 Digital input/output modules 223-2BL10 - DI 16xDC 24V, DO 16xDC 24V 1A Order data DI 16xDC 24V, DO 16xDC 24V 1A VIPA 223-2BL10 Description The module has 32 channels that are isolated from the backplane bus. 16 channels operate as inputs and 16 as outputs. The status of the channels is displayed by means of LEDs.
Chapter 5 Digital input/output modules Wiring and schematic diagram Manual VIPA System 200V Wiring diagram 1 Schematic diagram 19 2 Input module L+ 20 . LED . . ~ ~ . 10 Optocoupler ~ ~ . . 24V DC V-Bus 28 DC 24V 29 11 . DC 24V Minternal . ~ ~ . . 17 18 ~ ~ . . Output module 35 M 36 Optocoupler M DC 24V V-Bus LED Minternal Technical data 5-6 Electrical data Number of channels Rated load voltage No-load current consumption at L+ (all A.
Manual VIPA System 200V Chapter 6 Analog input modules Chapter 6 Analog input modules Overview This chapter contains a description of the construction and the operation of the VIPA analog input modules. Contents Topic Page Analog input modules..................................................... 6-1 Chapter 6 System overview .................................................................................. 6-2 General ...................................................................................
Chapter 6 Analog input modules Manual VIPA System 200V System overview Input modules SM 231 SM 231 SM 231 AI 4x12Bit AI 4x12Bit SF SM 231 SM 231 AI 4x16Bit AI 4x16Bit 1 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 9 9 I0 I0 I0 VIPA 231-1BD40 VIPA 231-1BD52 VIPA 231-1BD53 I0 X 2 3 4 SF X 2 3 4 VIPA 231-1BD30 1 F0 1 F0 2 F1 3 F1 4 F2 5 F2 6 SM 231 AI 4x12Bit 10V F3 7 8 1 +0 2 +0 2 F1 M0 3 M0 3 F2 +1 4 +1 4 M1 5 M1 5 +2 6 +2 6 M2 7 M2 7 +3
Manual VIPA System 200V Chapter 6 Analog input modules General Cabling for analog signals You must only use screened cable when you are connecting analog signals. These cables reduce the effect of electrical interference. The screen of the analog signal cable should be grounded at both ends. When there are potential differences between the cable ends, there may flow a current will to equalize the potential difference. This current could interfere with the analog signals.
Chapter 6 Analog input modules Numeric notation in S5 from Siemens Manual VIPA System 200V In S5 format, the input data are stored in one word. The word consists of the binary value and the information bits. Please regard only the Siemens S7 format (two's complement) is supported by the Siemens SIMATIC manager for decimal representation. When the Siemens S5 format is used the decimal values are incorrectly represented. Numeric notation: Byte Bit 7 ...
Manual VIPA System 200V Numeric notation in S7 from Siemens Chapter 6 Analog input modules Analog values are represented as a two’s complement value. Numeric notation: Byte Bit 7 ... Bit 0 0 Bit 7 ... 0: binary measured value 1 Bit 6 ...
Chapter 6 Analog input modules Manual VIPA System 200V 231-1BD30 - AI 4x12Bit ±10V - ECO Order data AI 4x12Bit, ±10V Description The module has 4 inputs that you may configure individually. This module requires a total of 8byte of the process image for the input data (2byte per channel). DC/DC converters provide electrical isolation for the channels of the module with respect to the backplane bus.
Manual VIPA System 200V Wiring and schematic diagram Chapter 6 Analog input modules Wiring diagram Schematic diagram 1 Input 2 3 V 2 Channel 0 3 4 5 V V-Bus µP 6 7 V 4 D Channel 1 Mux 5 A . . . 8 9 V 10 Attention! Temporarily not used inputs have to be connected with the concerning ground at activated channel. When deactivating unused channels by means of FFh, this is not required. Measurement data acquisition During a measurement the data is stored in the data input area.
Chapter 6 Analog input modules Parameter data Manual VIPA System 200V Every channel is individual parameterizable. For the parameterization, 10byte parameterization data are available. The parameterization data are stored permanently and remain also in off mode. By using the SFC 55 "WR_PARM" you may alter the parameterization in the module during runtime. The time needed until the new parameterization is valid can last up to 60ms. During this time, the measuring value output is 7FFFh.
Manual VIPA System 200V Chapter 6 Analog input modules Technical data Module specific Data Number of inputs Length of cable: shielded Voltages, Currents, Potentials Isolation - channels / backplane bus - between channels Permitted potential difference - between the inputs (UCM) - between the inputs and MINTERN (UISO) Isolation tested with Current consumption - from the backplane bus Dissipation power of the module Analog value generation Measuring principle programmable conversion time/resolution (per cha
Chapter 6 Analog input modules Manual VIPA System 200V ...
Manual VIPA System 200V Chapter 6 Analog input modules 231-1BD40 - AI 4x12Bit 4...20mA, ±20mA - ECO Order data AI 4x12Bit, 4...20mA, ±20mA Description The module has 4 inputs that you may configure individually. This module requires a total of 8byte of the process image for the input data (2byte per channel). DC/DC converters are employed to provide electrical isolation for the channels of the module with respect to the backplane bus.
Chapter 6 Analog input modules Wiring and schematic diagram Wiring diagram Manual VIPA System 200V Schematic diagram 1 Input 2 3 A 2 Channel 0 3 4 5 A 6 7 A V-Bus µP 4 D Channel 1 Mux 5 A . . . 8 9 A 10 Attention! Temporarily not used inputs have to be connected with the concerning ground at activated channel. When deactivating unused channels by means of FFh, this is not required.
Manual VIPA System 200V Function-no. assignment No. 00h 2Ch 2Dh 2Eh 2Fh 39h 3Ah FFh Chapter 6 Analog input modules For each channel here the function-no. of your measuring function can be set. Please see the according table. The function-no. 00h does not influence the function-no. stored in the permanent parameterization data. Assigning FFh deactivates the according channel. Function Measurement range / representation Does not affect permanently stored configuration data Current ±20mA ±23.
Chapter 6 Analog input modules Manual VIPA System 200V Technical data Module specific Data Number of inputs Length of cable: shielded Voltages, Currents, Potentials Isolation - channels / backplane bus - between channels Permitted potential difference - between the inputs (UCM) - between the inputs and MINTERN (UISO) Isolation tested with Current consumption - from the backplane bus Dissipation power of the module Analog value generation Measuring principle programmable conversion time/resolution (per cha
Manual VIPA System 200V Chapter 6 Analog input modules ...
Chapter 6 Analog input modules Manual VIPA System 200V 231-1BD52 - AI 4x16Bit, multiinput Order data AI 4x16Bit multiinput VIPA 231-1BD52 Description The module has got 4 inputs that you may configure individually. The module requires a total of 8 input data bytes in the process image (2byte per channel). Isolation between the channels on the module and the backplane bus is provided by means of DC/DC converters and optocouplers.
Manual VIPA System 200V Wiring diagrams Chapter 6 Analog input modules The following illustration shows the connection options for the different measuring ranges. The assignment to the measuring ranges is to find in the column "Conn." of the table "Function-no. assignment" on the next pages. Note! Please note that the module 231-1BD52 was developed from the VIPA 231-1BD50. The measuring function no longer starts at 00h but it is offset by one to 01h.
Chapter 6 Analog input modules Function-no. assignment The assignment of a function-no. to a certain channel happens during parameterization. The function-no. 00h does not influence the function-no. stored in the permanent parameterization data. Assigning FFh deactivates the according channel. No.
Manual VIPA System 200V Chapter 6 Analog input modules … continue No. 1Bh 1Ch 1Dh 27h 28h Function Thermocouple type R, internally compensated Thermocouple type T, internally compensated Thermocouple type S, internally compensated Voltage 0...
Chapter 6 Analog input modules Manual VIPA System 200V … continue No. 6 )3Ah 6 )3Bh 3Dh 3Eh 3Fh 57h 58h 59h 5Ah 5Ch 5Dh FFh Function Current ±20mA Siemens S5 format (two’s complement) Measurement range / representation ±23.70mA / 23.70mA = max. value before over range (19456) -20...20mA = nominal range (-16384...16384) -23.70mA = min. value before under range (-19456) Voltage ±10V ±11.85V / Siemens S5 format 12.5V = max. value before over range (20480) (two’s complement) -10...
Manual VIPA System 200V Measurement data acquisition Chapter 6 Analog input modules During a measurement the data is stored in the data input area. The table above shows the allocation of the data to a measured value as well as the respective tolerance. The following figure shows the structure of the data input area: Data input area: Byte Bit 7 ...
Chapter 6 Analog input modules Parameters Manual VIPA System 200V Diagnostic interrupt The Diagnostic interrupt is enabled by means of bit 6 of byte 0. In this case an error a 4byte diagnostic message will be issued to the master system. Function-no. Here you have to enter the function number of your measurement function for every channel. The allocation of the function number to a measurement function is available from the table above. Option byte Here you may specify the conversion rate.
Manual VIPA System 200V Diagnostic data Chapter 6 Analog input modules As soon as you activated the alarm release in byte 0 of the parameter area, 4 diagnostic bytes with fixed content are transferred to the superordinated system in case of an error. Please note that analog modules only use the first two bytes for diagnostic purposes. The remaining two byte are not used. The structure of the diagnostic bytes is as follows: Diagnostic data: Byte Bit 7 ...
Chapter 6 Analog input modules Manual VIPA System 200V 231-1BD53 - AI 4x16Bit, multiinput Order data AI 4x16Bit multiinput VIPA 231-1BD53 Description The module has 4 inputs that you may configure individually. The module requires a total of 8 input data bytes in the periphery area (2byte per channel). Isolation between the channels on the module and the backplane bus is provided by means of DC/DC converters and optocouplers.
Manual VIPA System 200V Wiring diagrams Chapter 6 Analog input modules The following illustration shows the connection options for the different measuring ranges. The assignment to the measuring ranges is to find in the column "Conn." of the table "Function-no. assignment" on the next pages.
Chapter 6 Analog input modules Function-no. assignment The assignment of a function-no. to a certain channel happens during parameterization. The function-no. 00h does not influence the function-no. stored in the permanent parameterization data. Assigning FFh deactivates the according channel. No.
Manual VIPA System 200V Chapter 6 Analog input modules … continue No.
Chapter 6 Analog input modules Manual VIPA System 200V … continue No.
Manual VIPA System 200V Chapter 6 Analog input modules … continue No. 91h 92h 93h 94h 95h 96h 97h FFh Function 3) PTC KTY81-110 990-1010Ω Two-wire connection Measurement range / representation 200°C = max. value before over range (2000) -55 ... 150°C = nominal range (-550... 1500) -100°C = min. value before under range (-1000) Values in 0.1°C 3) PTC KTY81-120 200°C = max. value before over range (2000) 980-1020Ω -55 ... 150°C = nominal range (-550... 1500) Two-wire connection -100°C = min.
Chapter 6 Analog input modules Measurement data acquisition Manual VIPA System 200V During a measurement the data is stored in the data input area. The following figure shows the structure of the data input area: Data input area: Byte Bit 7 ... Bit 0 0 High-Byte channel 0 1 Low-Byte channel 0 2 High-Byte channel 1 3 Low-Byte channel 1 4 High-Byte channel 2 5 Low-Byte channel 2 6 High-Byte channel 3 7 Low-Byte channel 3 Note! Only channels 0 and 2 are used in 4wire systems.
Manual VIPA System 200V Parameters Chapter 6 Analog input modules Diagnostic interrupt With the help of bit 6 of byte 0, you may release the diagnostic interrupt. In case of an error, the record set 0 with a size of 4byte is transferred to the superordinated system. More detailed information is to find below under "Diagnostic data". Function-no. Here you set the function-no. of your measuring function for every channel. Please see the according table above.
Chapter 6 Analog input modules Manual VIPA System 200V Mean value evaluation Mean value function 2 of 3 values: After every measuring, the module evaluates the mean value of the last 3 binary values. The value most different from the mean value is deleted and another mean value evaluated from the remaining 2 values. This value is monitored. Mean value function 4 of 6 values: After every measuring, the module evaluates the mean value of the last 6 binary values.
Manual VIPA System 200V Chapter 6 Analog input modules Diagnostic data The diagnostic data uses 12byte and are stored in the record sets 0 and 1 of the system data area. When you enable the diagnostic interrupt in byte 0 of the parameter area, modules will transfer record set 0 to the superordinated system when an error is detected. Record set 0 has a predefined content and a length of 4byte. The content of the record set may be read in plain text via the diagnostic window of the CPU.
Chapter 6 Analog input modules Record set 1 6-34 Manual VIPA System 200V The record set 1 contains the 4byte of record set 0 and additional 8byte channel specific diagnostic data. The diagnostic bytes have the following assignment: Record set 1 (Byte 0 to 11): Byte Bit 7 ... Bit 0 Default 0 ... 3 Content record set 0 (see page before) 74h 4 Bit 6 ... 0: Channel type 70h: Digital input 71h: Analog input 72h: Digital output 73h: Analog output 74h: Analog in-/output Bit 7: reserved 5 Bit 7 ...
Manual VIPA System 200V Chapter 6 Analog input modules Technical data Electrical Data VIPA 231-1BD53 Number of inputs - at 4wire resistance-type sensor Length of cable (shielded) Voltages, Currents, Potentials 4 2 200m Constant current for resistance-type sensor Isolation - channel / backplane bus - between the channels Permitted potential difference - between the inputs (UCM) - between inputs and MINTERNAL (UISO) Isolation proofed with Current consumption - via backplane bus Power dissipation of the
Chapter 6 Analog input modules Manual VIPA System 200V ... continue Operational limit (only valid to 120W/s) (in the entire temperature range, with reference to the input range) Measuring range At voltage input ±50mV ±400mV, ±4V, ±10V At current input ±20mA 0...20mA 4...20mA Resistance 0...60Ω 0...600Ω, 0...3kΩ, 0...
Manual VIPA System 200V Chapter 6 Analog input modules ... continue States, Interrupts, Diagnosis Diagnostic interrupt Diagnosis functions - Sum error monitor - Diagnostic information read-out Data for selecting a sensor Voltage ±50mV, ±400mV, ±4V, ±10V Current ±20mA, 0...20mA, 4...20mA Resistors 0...60Ω, 0...600Ω, 0...3kΩ, 0...
Chapter 6 Analog input modules Manual VIPA System 200V 231-1BD60 - AI 4x12Bit, 4 ... 20mA, isolated Order data AI 4x12Bit, 4...20mA, isolated VIPA 231-1BD60 Description The module has 4 inputs that are permanently configured to measure current signals (4 ... 20mA). This module requires a total of 8byte of the process image for the input data (2byte per channel). The measured values are returned in S5 format from Siemens.
Manual VIPA System 200V Wiring and schematic diagram Chapter 6 Analog input modules Wiring diagram Schematic diagram 1 Input 2 A 3 +0 Channel 0 M0 4 A 5 6 A 7 +1 D V-Bus µP Channel 1 Mux M0 A . . . 8 A 9 10 Wire break recognition The wire break recognition is always active. In case of a wire break res. when no encoder is connected, the LED of the according channel is turned on. The module has no diagnostic ability.
Chapter 6 Analog input modules Numeric notation in Siemens S5 format Technical data Measured value in mA 24.0 20.016 20.0 19.98 12.0 8.0 6.0 5.0 4.016 4.008 4 3.984 3.0 2.0 1.0 0.
Manual VIPA System 200V Chapter 6 Analog input modules 231-1BD70 - AI 4x12Bit, ±10V, isolated Order data AI 4x12Bit, ±10V, isolated Description The module has 4 inputs that are permanently configured to measure voltage signals (±10V). This module requires a total of 8byte of the process image for the input data (2byte per channel). The measured values are returned in S5 format from Siemens.
Chapter 6 Analog input modules Wiring and schematic diagram Wiring diagram Manual VIPA System 200V Schematic diagram 1 Input 2 82kΩ V 3 1,6kΩ 4 V 5 6 V 7 D V-Bus µP Mux A +0 Channel 0 M0 82kΩ +1 1,6kΩ M0 Channel 1 . . . 8 V 9 10 Numeric notation Input data in Siemens S5 format is stored in a word. The word contains the binary value and information bits: Numeric notation: Byte Bit 7 ...
Manual VIPA System 200V Chapter 6 Analog input modules Numeric notation in Siemens S5 format Measured Units value in V Technical data Electrical data Number of inputs Voltage measuring range 12.5 10.005 10.0 5 2.5 1.25 0.625 0.005 0 -0.005 -0.625 -1.25 -2.5 -5 -10.0 -10.
Chapter 6 Analog input modules Manual VIPA System 200V 231-1BF00 - AI 8x16Bit Order data AI 8x16Bit Description The analog input module transfers analog signals from the process into digital signals for the internal processing. As transducer you may connect thermo couplers type J, K, T and resistance thermometer Pt100. The modules has 8 inputs that you may configure in groups of two channels individually.
Manual VIPA System 200V Chapter 6 Analog input modules Status indicator pin assignment LED Description F0...F7 LED (red): error for each channel AI 8x16Bit F0 SF LED (red): sum error F1 F2 F3 F4 F5 F6 F7 SF VIPA 231-1BF00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 X 2 3 4 Pin Assignment 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 not connected pos. connection Ch.0 Channel 0 common pos. connection Ch.1 Channel 1 common pos. connection Ch.2 Channel 2 common pos. connection Ch.
Chapter 6 Analog input modules Connection diagram 6-46 Manual VIPA System 200V 1 2 3 4 1 1 1 1 2 2 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6 6 6 7 7 7 7 8 8 8 8 9 9 9 9 10 10 10 10 11 11 11 11 12 12 12 12 13 13 13 13 14 14 14 14 15 15 15 15 16 16 16 16 17 17 17 17 18 18 18 18 HB97E - SM - Rev.
Manual VIPA System 200V Function-no. assignment Chapter 6 Analog input modules The assignment of a function-no. to a certain channel happens during parameterization. The function-no. 00h does not influence the function-no. stored in the permanent parameterization data. Assigning FFh deactivates the according channel. No. Function 00h 01h Does not affect permanently stored configuration data RTD Pt100 -200 .. +850°C / in 2wire mode in units of 1/10°C, two’s complement RTD Pt100 -328 ..
Chapter 6 Analog input modules Measurement data acquisition Manual VIPA System 200V During a measurement, the data is stored in the data input area. The table above shows the allocation of the data to a measured value as well as the respective tolerance. The following figures show the structure of the data input area: Data input area: Byte Bit 7 ...
Manual VIPA System 200V Parameter data Chapter 6 Analog input modules You may configure the channels in groups of two individually. 10byte are available for the configuration data. Configuration parameters are stored in permanent memory and they will be retained even if power is turned off. The following table shows the structure of the parameter area: Parameter area: Byte Bit 7 ...
Chapter 6 Analog input modules Parameters Manual VIPA System 200V Diagnostic interrupt The diagnostic interrupt is enabled by means of bit 6 of byte 0. In this case an error a 4byte diagnostic message will be issued to the master system. Function-no. Here you have to enter the function number of your measurement function for 2 channels. The allocation of the function number to a measurement function is available from the table above. Option-Byte Here you may specify for 2 channels the conversion rate.
Manual VIPA System 200V Chapter 6 Analog input modules Diagnostic data The diagnostic data have a size of 12byte and are stored in the record sets 0 and 1 of the system data area. As soon as you activated the alarm release in byte 0 of the parameter area, in case of an error record set 0 is transferred to the superordinated system. Record set 0 has a fixed content and a length of 4byte. The contents of record set 0 may be monitored in plain text via the diagnosis window of the CPU.
Chapter 6 Analog input modules Record set 1 Manual VIPA System 200V Byte 0 to 11: Record set 1 contains the 4byte of record set 0 and 8byte module specific diagnostic data. The diagnostic bytes have the following assignment: Record set 1 (Byte 0 to 11): Byte Bit 7 ... Bit 0 0 ... 3 content of record set 0 (see page above) 4 Bit 6 ... 0: channel type 70h: digital input 71h: analog input 72h: digital output 73h: analog output Bit 7: reserved 5 Bit 7 ...
Manual VIPA System 200V Chapter 6 Analog input modules ... continue Byte Bit 7 ...
Chapter 6 Analog input modules Manual VIPA System 200V 231-1FD00 - AI 4x16Bit f Order data AI 4x16Bit f Description The module has 4 fast (f=fast) inputs that you may configure individually. The module requires a total of 8 input data bytes in the process image (2byte per channel). Isolation between the channels on the module and the backplane bus is provided by means of DC/DC converters and optocouplers.
Manual VIPA System 200V Chapter 6 Analog input modules Status indicator pin assignment LED Description F0 ... F3 AI 4x16Bit f LED (red): is on if the measured current value exceeds the range 4...20mA (cable break or overload). F0 F1 F2 F3 VIPA 231-1FD00 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 X 2 3 4 Pin Assignment 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 L+ (In) +2.5V pos. connection channel 0 neg. connection channel 0 L+ (Out) +2.5V pos. connection channel 1 neg.
Chapter 6 Analog input modules Manual VIPA System 200V Wiring diagram 1 1 1 L+ (In) L+ (In) 3 1 2 2 3 + 3 3 4 4 Channel 0 4 5 V A 5 L+ (Out) +2.5V L+ (Out) +2.5V 7 + 7 7 8 8 9 A 9 L+ (Out) L+ (Out) +2.5V + 2-wire - sensor 6 + 2-wire - sensor 10 11 + 11 11 12 12 13 V A 13 L+ (Out) L+ (Out) +2.
Manual VIPA System 200V Chapter 6 Analog input modules Schematic diagrams DC/DC 100 2V5 100 100 backplane bus Ref Overview 100 1 L+(In) 2 +2.5V 3 + 4 5 Channel 0 L+(Out) 6 V-Bus +2.5V 7 + 8 - D µP A 9 Mux Channel 1 L+(Out) 10 +2.5V 11 + 12 13 Channel 3 L+(Out) 14 +2.
Chapter 6 Analog input modules Function-no. allocation No. 00h 28h 29h 2Ah 2Ch 2Dh 58h 59h 5Ah 5Ch 5Dh FFh Manual VIPA System 200V The assignment of a function-no. to a certain channel happens during parameterization. The function-no. 00h does not influence the function-no. stored in the permanent parameterization data. Assigning FFh deactivates the according channel. Function Measurement range / representation Does not affect permanently stored configuration data Default value ±10V 1) 9.9 ..
Manual VIPA System 200V Numeric notation in S7 from Siemens Chapter 6 Analog input modules Analog values are represented as a two’s complement value. Numeric notation: Byte Bit 7 ... Bit 0 0 Bit 7 ... 0: binary measured value 1 Bit 6 ...
Chapter 6 Analog input modules Measurement data acquisition Manual VIPA System 200V During a measurement the data is stored in the data input area. The table above shows the allocation of the data to a measured value as well as the respective tolerance. The following figures show the structure of the data input area: Data input area: Byte Bit 7 ...
Manual VIPA System 200V Chapter 6 Analog input modules ... continue Byte Bit 7 ... Bit 0 10 Bit 2 ... 0: mean value 000: disabled 001: mean value over 2 values 010: mean value over 4 values 011: mean value over 8 values 100: mean value over 16 values 101, 011, 111: disabled Bit 7 ...
Chapter 6 Analog input modules Manual VIPA System 200V Diagnostic data The diagnostic data have a size of 12byte and are stored in the record sets 0 and 1 of the system data area. As soon as you activated the alarm release in byte 0 of the parameter area, in case of an error record set 0 is transferred to the superordinated system. Record set 0 has a fixed content and a length of 4byte. The contents of record set 0 may be monitored in plain text via the diagnosis window of the CPU.
Manual VIPA System 200V Record set 1 Chapter 6 Analog input modules Byte 0 to 11: Record set 1 contains the 4byte of record set 0 and 8byte module specific diagnostic data. The diagnostic bytes have the following assignment: Record set 1 (Byte 0 to 11): Byte Bit 7 ... Bit 0 0 ... 3 content of record set 0 (see page above) 4 Bit 6 ... 0: channel type 70h: digital input 71h: analog input 72h: digital output 73h: analog output Bit 7: reserved 5 Bit 7 ...
Chapter 6 Analog input modules Process alarm Manual VIPA System 200V The upper and the lower limit value is parameterizable for every channel. Please regard during parameterization that you have to enable the limit value monitoring in parameter byte 1. If the signal is beyond the defined operation range, a process alarm is initialized. In the CPU, the process alarm block (OB 40) is called.
Manual VIPA System 200V Chapter 6 Analog input modules Technical data Module name Dimensions and Weight Dimensions (WxHxD in mm) Weight Data for specific module Number of inputs Length of cable - shielded Programming specifications Input data Parameter data Diagnostic data Process interrupt data Voltages, Currents, Potentials Power supply via backplane bus Isolation - between channels and backplane bus - between channels Permitted potential difference - between channels (UCM) - between channels and MINTER
Chapter 6 Analog input modules ... continue Limits of error Operational limit (in the entire temperature range with reference to the input range) - Voltage input ±400mV - Voltage input ±4V - Voltage input ±10V - Current input ±20mA - Current input 4...20mA Basic error (Operational limit at 25°C referred to the input range) - Voltage input ±400mV - Voltage input ±4V - Voltage input ±10V - Current input ±20mA - Current input 4...
Manual VIPA System 200V Chapter 7 Analog output modules Chapter 7 Analog output modules Overview This chapter contains a description of the construction and the operation of the VIPA analog output modules. Contents Topic Page Analog output modules .................................................. 7-1 Chapter 7 System overview .................................................................................. 7-2 General .................................................................................
Chapter 7 Analog output modules Manual VIPA System 200V System overview Output module SM 232 SM 232 SM 232 SM 232 AO 4x12Bit AO 4x12Bit AO 4x12Bit L+ 1 1 2 2 3 3 3 4 4 4 5 5 5 6 6 6 7 7 7 8 8 9 9 I0 I0 I0 VIPA 232-1BD30 VIPA 232-1BD40 VIPA 232-1BD51 X 2 3 4 Order data output module 7-2 L+ 2 1 X 2 3 4 Type AO 4x12Bit ±10V, 0...10V - ECO AO 4x12Bit 0/4...
Manual VIPA System 200V Chapter 7 Analog output modules General Cabling for analog signals You must only use screened cable when you are connecting analog signals. These cables reduce the effect of electrical interference. The screen of the analog signal cable should be grounded at both ends. In situations with different electrical potentials, it is possible that a current will flow to equalize the potential difference. This current could interfere with the analog signals.
Chapter 7 Analog output modules Manual VIPA System 200V Analog value The analog values are only processed by the CPU in binary representation. Hereby the process signals are transformed into digital format in the analog module and passed on to the CPU as word variable. The digitized analog value is the same for input and output values at the same nominal range.
Manual VIPA System 200V Conversion within the Siemens S5format Chapter 7 Analog output modules Please regard only the Siemens S7 format (two's complement) is supported by the Siemens SIMATIC manager for decimal representation. When the Siemens S5 format is used the decimal values are incorrectly represented. Within the Siemens S5 format a value may be converted between decimal and output value by means of the following formulas.
Chapter 7 Analog output modules Conversion within the Siemens S7format Manual VIPA System 200V Within the Siemens S7 format a value may be converted between decimal and output value by means of the following formulas.
Manual VIPA System 200V Chapter 7 Analog output modules 232-1BD30 - AO 4x12Bit ±10V, 0 ... 10V - ECO Order data AO 4x12Bit, ±10V, 0 ... 10V Description This module provides 4 outputs that can be configured individually. The module occupies a total of 8byte of output data (2byte per channel) in the process image. These values have to be defined as left justified two’s complement entries.
Chapter 7 Analog output modules Wiring and schematic diagram Manual VIPA System 200V Wiring diagram 1 Schematic diagram L+ Output 2 D 3 +0 A 4 Channel 0 M0 5 V-Bus DC 24V 6 µP D +1 A Channel 1 . . . 7 8 M1 9 10 Data output M The value of the output data is entered into the data output area. For every channel you may configure the relationship between the output value and the respective voltage value by means of a function-no.
Manual VIPA System 200V Chapter 7 Analog output modules Parameter data 6byte of parameter data are available for the configuration data. These parameters are stored in non-volatile memory and are available after the unit has been powered off. The following table shows the structure of the parameter data: Parameter area: Byte Bit 7 ... Bit 0 Default 0, 1 reserved 00h 2 Function-no. channel 0 09h 3 Function-no. channel 1 09h 4 Function-no. channel 2 09h 5 Function-no. channel 3 09h Function-no.
Chapter 7 Analog output modules Manual VIPA System 200V Technical data Electrical data VIPA 232-1BD30 Number of output channels 4 Length of cable: shielded 200m Supply voltage DC 24V - Inverse polarity protection yes Potential separation - between channels / backplane bus yes - between channel / power supply of the electronic yes - between the channels no - channels/load voltage L+ yes Permitted potential difference - between the inputs and MINTERNAL (UISO) DC 75V / AC 60V Isolation proofed with DC 500V C
Manual VIPA System 200V Chapter 7 Analog output modules ... continue Data for choosing an actuator Output ranges (rated values) Voltage ±10V 0...10V Burden resistance (in nominal range of the output) at voltage outputs min. 5kΩ - capacitive load max. 1µF Voltage outputs Short-circuit protection yes Short-circuit current max. 6mA Destruction limit against voltages/currents applied from outside Voltage at outputs to MANA max. 15V Current max.
Chapter 7 Analog output modules Manual VIPA System 200V 232-1BD40 - AO 4x12Bit, 0/4...20mA - ECO Order data AO 4x12Bit, 0...20mA, 4 ... 20mA Description This module provides 4 outputs that can be configured individually. The module occupies a total of 8byte of output data (2byte per channel) in the process image. These values have to be defined as left justified two’s complement entries.
Manual VIPA System 200V Wiring and schematic diagram Chapter 7 Analog output modules Wiring diagram 1 Schematic diagram L+ Output 2 D 3 +0 A 4 Channel 0 M0 5 V-Bus DC 24V 6 µP D +1 A Channel 1 . . . 7 8 M1 9 10 Data output M The value of the output data is entered into the data output area. For every channel you may configure the relationship between the output value and the respective current value by means of a function-no.
Chapter 7 Analog output modules Manual VIPA System 200V Parameter data 6Byte of parameter data are available for the configuration data. These parameters are stored in non-volatile memory and are available after the unit has been powered off. The following table shows the structure of the parameter data: Parameter area: Byte Bit 7 ... Bit 0 Default 0, 1 reserved 00h 2 Function-no. channel 0 0Eh 3 Function-no. channel 1 0Eh 4 Function-no. channel 2 0Eh 5 Function-no. channel 3 0Eh Function-no.
Manual VIPA System 200V Chapter 7 Analog output modules Technical data Electrical data VIPA 232-1BD40 Number of output channels 4 Length of cable: shielded 200m Supply voltage DC 24V - Inverse polarity protection yes Potential separation - between channels / backplane bus yes - between channel / power supply of the electronic yes - between the channels no - between channels/load voltage L+ yes Permitted potential difference - between the inputs and MINTERNAL (UISO) DC 75V / AC 60V Isolation proofed with D
Chapter 7 Analog output modules Manual VIPA System 200V ... continue Data for choosing an actuator Output ranges (rated values) Current 0...20mA 4...20mA Burden resistance (in nominal range of the output) at current outputs max. 350Ω inductive load max. 10mH Current outputs No-load voltage 12V Destruction limit against voltages/currents applied from outside Voltage at outputs to MANA max. 12V Current max.
Manual VIPA System 200V Chapter 7 Analog output modules 232-1BD51 - AO 4x12Bit, multioutput Order data AO 4x12Bit multioutput VIPA 232-1BD51 Please be aware that this Module cannot be operated on a Profibus DP slave with revision level 4 or less. In this case please use our (spare-part) Module with order-no.: VIPA 232-1BD50 which has the identical function. Description This module provides 4 outputs that can be configured individually.
Chapter 7 Analog output modules Wiring and schematic diagram Manual VIPA System 200V Wiring diagram 1 Schematic diagram L+ Ausgabe 2 3 D +0 A 4 Kanal 0 M0 5 DC 24V 6 V-Bus µP D +1 A Kanal 1 . . . 7 8 M1 9 10 Data output M The value of the output data is entered into the data output area. For every channel you may configure the relationship between the output value and the respective current or voltage by means of a function-no..
Manual VIPA System 200V Parameter data Chapter 7 Analog output modules 6Byte of parameter data are available for the configuration data. These parameters are stored in non-volatile memory and are available after the unit has been powered off. The following table shows the structure of the parameter data: Parameter area: Byte Bit 7 ... Bit 0 0 Diagnostic interrupt byte: Bit 5 ... 0: reserved Bit 6: 0: diagnostic interrupt inhibited 1: diagnostic interrupt enabled Bit 7: reserved 1 reserved 2 Function-no.
Chapter 7 Analog output modules Function-no. allocation No. 00h 01h 02h 05h 09h 0Ah 0Dh 03h 04h 06h 0Bh 0Ch 0Eh FFh Manual VIPA System 200V The assignment of a function-no. to a certain channel happens during parameterization. Function Output range Does not affect permanently stored configuration data ±12.5V Voltage ±10V Siemens S5 format 12.5V = max. value before over range (20480) (two's complement) -10...10V = rated range (-16384...16384) -12.5V = min.
Manual VIPA System 200V Chapter 7 Analog output modules Technical data Electrical data VIPA 232-1BD51 Number of output channels 4 Length of cable: shielded 200m Supply voltage DC 24V - Inverse polarity protection yes Potential separation - between channels / backplane bus yes - between channel / power supply of the electronic yes - between the channels no - between channels/load voltage L+ yes Isolation proofed with DC 500V Current consumption - via backplane bus 75mA - from load voltage L+ (without load)
Chapter 7 Analog output modules Manual VIPA System 200V ... continue Linearity error ±0.05% (with reference to the output range) Repeatability (in steady state at 25°C ±0.05% referred to the output range) Output ripple; ±0.05% range 0 to 50kHz (referred to output range) Data for choosing an actuator Output ranges (rated values) Voltage 1 ... 5V, 0 ... 10V, ±10V Current 4 ... 20mA, 0 ... 20mA, ±20mA Burden resistance (in nominal range of the output) at voltage outputs min. 1kΩ - capacitive load max.
Manual VIPA System 200V Chapter 8 Analog input/output modules Chapter 8 Analog input/output modules Overview This chapter contains a description of the construction and the operation of the VIPA analog input/output modules. Content Topic Page Analog input/output modules......................................... 8-1 Chapter 8 System overview .................................................................................. 8-2 Security note for range allocation .........................................
Chapter 8 Analog input/output modules Manual VIPA System 200V System overview Input/output modules SM 234 AI4/AO2 x12Bit SM 234 AI2/AO2 x12Bit L+ 1 +0 2 M0 3 +1 4 M1 5 Q0 6 M0 7 Q1 8 M1 9 SF I0 X 2 3 4 VIPA 234-1BD50 Order data input/output modules Type AI2/AO 2x12Bit, multiin-/output AI4/AO 2x12Bit, multiin-/output 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 SF X 2 4 VIPA 234-1BD60 3 Order number VIPA 234-1BD50 VIPA 234-1BD60 Page 8-4 8-17 Security note for range allocati
Manual VIPA System 200V Chapter 8 Analog input/output modules General Cabling for analog signals You must only use screened twisted-pair cable for analog signals. These cables reduce the effect of electrical interference. The screen of the analog signal cable should be grounded at both ends. In situations where the cable ends are at different electrical potentials, it is possible that a current will flow to equalize the potential difference. This current could interfere with the analog signals.
Manual VIPA System 200V Chapter 8 Analog input/output modules 234-1BD50 - AI 2/AO 2x12Bit - Multiin-/output Order data AI 2/AO 2x12Bit Multiin-/output Description This module has 2 analog inputs and 2 analog outputs that may be configured individually. The module occupies a total of 4byte of input and 4byte of output data. Galvanic isolation between the channels on the module and the backplane bus is provided by means of DC/DC converters and optocouplers.
Manual VIPA System 200V Circuit and schematic diagram Chapter 8 Analog input/output modules Circuit diagram 1 Schematic diagram L+ DC24V Input / Output 2 3 IN V +0 A Channel 0 D 4 5 IN A M1 D Q0 A Channel 2 M0 Q1 D OUT Mux Channel 1 µP OUT 8 9 A V-Bus 6 7 V M0 +0 A Channel 3 M1 10 M Attention! The following circumstances may cause damages at the analog module: • The external supply of the input (current/voltage) must not be present as long as the backplane bus of the CPU is
Chapter 8 Analog input/output modules Parameter data Manual VIPA System 200V 12byte of parameter data are available for the configuration. These parameters are stored in non-volatile memory and are available after the unit has been powered off. The following table shows the structure of the parameter data: Parameter area: Byte Bit 7 ...
Manual VIPA System 200V Parameter Chapter 8 Analog input/output modules Wire break recognition The bits 0 and 1 of byte 0 allow you to activate the wire break recognition for the input channels. The wire break recognition is only available for the current measuring range of 4...20mA. A wire break is recognized when the current input during current measuring sinks under 1.18mA. A wire break at activated wire break recognition causes an entry in the diagnosis area. This is shown via the SF-LED.
Chapter 8 Analog input/output modules Function-no. assignment Manual VIPA System 200V The assignment of a function-no. to a certain channel happens during parameterization. The function-no. 00h does not influence the function-no. stored in the permanent parameterization data. By entering FFh you may deactivate the concerning channel. The following tables list all functions that are supported by the depending channel.
Manual VIPA System 200V Chapter 8 Analog input/output modules ... continue function-no. input range (channel 0, channel 1) No. 7Dh Function Voltage 0...10V Siemens S7 format (two’s complement) 3Ah Current ±20mA Siemens S5 format (two’s complement) 2Fh Current ±20mA Siemens S5 format (value and sign) 2Eh Current 4...20mA Siemens S5 format (value and sign) 76h Current 0...20mA Siemens S5 format (value and sign) 2Ch Current ±20mA Siemens S7 format (two’s complement) 2Dh Current 4...
Chapter 8 Analog input/output modules Manual VIPA System 200V Output range (Channel 2, Channel 3) No. 00h 01h 02h 05h 09h 0Ah 0Dh 03h 04h 06h 0Bh 0Ch 0Eh FFh Function Output or input range Does not affect permanently stored configuration data Voltage ±10V ±12.5V Siemens S5 format 12.5V = End overdrive region (20480) (two’s complement) -10...10V = nominal range (-16384...16384) -12.5V = End underdrive region (-20480) Voltage 1...5V 0...
Manual VIPA System 200V Numeric notation in Siemens S5 format Chapter 8 Analog input/output modules In Siemens S5 format, input data is saved into a word. The word consists of the binary value and the information bits. Please regard only the Siemens S7 format (two's complement) is supported by the Siemens SIMATIC manager for decimal representation. When the Siemens S5 format is used the decimal values are incorrectly represented. Numeric notation: Byte Bit 7 ...
Manual VIPA System 200V Chapter 8 Analog input/output modules Numeric notation in Siemens S7 format The analog values are represented in two’s complement format. Numeric representation: Byte Bit 7 ... Bit 0 0 Bit 7 ... 0: binary measured vale 1 Bit 6 ...
Manual VIPA System 200V Chapter 8 Analog input/output modules Diagnostic data The diagnostic data uses 12byte and are stored in the record sets 0 and 1 of the system data area. When you enable the diagnostic interrupt in byte 0 of the parameter area, modules will transfer record set 0 to the superordinated system when an error is detected. Record set 0 has a predefined content and a length of 4byte. The content of the record set may be read in plain text via the diagnostic window of the CPU.
Chapter 8 Analog input/output modules Record set 1 Manual VIPA System 200V Byte 0 to 11: The record set 1 contains the 4byte of record set 0 and additional 8byte module specific diagnostic data. The diagnostic bytes have the following assignment: Record set 1 (Byte 0 to 11): Byte Bit 7 ... Bit 0 0 ... 3 Content record set 0 (see page before) 4 Bit 6 ... 0: Channel type 70h: Digital input 71h: Analog input 72h: Digital output 73h: Analog output 74h: Analog in-/output Bit 7: reserved 5 Bit 7 ...
Manual VIPA System 200V Chapter 8 Analog input/output modules Technical data Electrical Data Number of in-/outputs Voltage supply Current consumption Short circuit current I/O ranges Analog value calculation inputs Parameterized velocity (Hz) Basic calculation time (ms) Additional calculation time (executed once per cycle) (ms) Additional calculation time for wire break recognition (ms) Resolution in Bit Analogue value calculation outputs resolution (incl. overdrive region) ±10V, ±20mA 4 ... 20mA, 1 ...
Chapter 8 Analog input/output modules ... continue Electrical Data Data for choosing an encoder - Voltage input - Current input Data for choosing an actuator - Voltage outputs - Current outputs Diagnosis interrupt Potential separation Status monitor Parameter data Input data Output data Parameter data Diagnostic data Measurements and Weight Measurements (WxHxD) Weight 8-16 Manual VIPA System 200V 100kΩ 50Ω Load resistor Ohm resistive load - min. 1kΩ Capacitive load - max. 1µF Ohm resistive load - max.
Manual VIPA System 200V Chapter 8 Analog input/output modules 234-1BD60 - AI 4/AO 2x12Bit - Multiin-/output Order data AI 4/AO 2x12Bit Multiin-/output Description This module has 4 analog inputs and 2 analog outputs that may be configured individually. The module occupies a total of 8byte of input and 4byte of output data in the periphery area. Galvanic isolation between the channels on the module and the backplane bus is provided by means of DC/DC converters and optocouplers.
Manual VIPA System 200V Chapter 8 Analog input/output modules Circuit and schematic diagram Circuit diagram Schematic diagram 2 1 1 1 L+ 2 2 3 3 4 4 5 5 6 6 Input / Output U0 I0 L+ 33 7 8 8 9 9 10 10 33 D Mux 33 Ix Rx OUT V-Bus 12 13 13 14 14 15 15 µP D 18 M Channel 4 A M4 Ω A 17 18 Channel 3 Q0 16 17 R3 M3 D 16 Channel 2 M2 Rx 11 12 Channel 1 M1 U2 I2 IN 11 Channel 0 U1 I1 A 7 M0 Q1 Channel 5 Ω M5 M Attention! The following circumstances
Manual VIPA System 200V Data input/ data output range Chapter 8 Analog input/output modules Data input range: During the measuring, the measuring values are stored in the data input area with the following assignment.: Byte Bit 7 ... Bit 0 0 High-Byte channel 0 1 Low-Byte channel 0 2 High-Byte channel 1 3 Low-Byte channel 1 4 High-Byte channel 2 5 Low-Byte channel 2 6 High-Byte channel 3 7 Low-Byte channel 3 Data output range: For output of the data you set a value in the data output area. Byte Bit 7 ..
Chapter 8 Analog input/output modules Parameter data Manual VIPA System 200V 16byte of parameter data are available for the configuration. These parameters are stored in non-volatile memory and are available after the unit has been powered off. By using the SFC 55 "WR_PARM" you may alter the parameterization in the module during runtime. The time needed until the new parameterization is valid can last up to 50ms. During this time, the measuring value output is 7FFFFh.
Manual VIPA System 200V Parameter Chapter 8 Analog input/output modules Wire break recognition Via the bits 0 and 3 of byte 0, the wire break recognition is activated for the input channels. The wire break recognition is only available for the current measuring range of 4...20mA and at (thermo) resistance measuring. A wire break is recognized when the current input during current measuring sinks under 1.18mA res. when the resistance at (thermo) resistance measuring reaches infinite.
Chapter 8 Analog input/output modules Function-no. assignment Manual VIPA System 200V The assignment of a function-no. to a certain channel happens during parameterization. The function-no. 00h does not influence the function-no. stored in the permanent parameterization data. By entering FFh you may deactivate the concerning channel. The following tables list all functions that are supported by the depending channel.
Manual VIPA System 200V Chapter 8 Analog input/output modules Input range (channel 3) No. 00h 01h 02h 03h 04h 06h 07h FFh Function Measuring range / representation Does not affect permanently stored configuration data. Pt100 in 2wire mode -200 .. +850°C / in units of 1/10°C, two’s complement Pt1000 in 2wire mode -200 .. +500°C / in units of 1/10°C, two’s complement NI100 in 2wire mode -50 .. +250°C / in units of 1/10°C, two’s complement NI1000 in 2wire mode -50 ..
Chapter 8 Analog input/output modules Numeric notation in Siemens S7 format Manual VIPA System 200V The analog values are represented in two’s complement format. Byte Bit 7 ... Bit 0 0 Bit 7 ... 0: binary measured value 1 Bit 6 ...
Manual VIPA System 200V Chapter 8 Analog input/output modules Diagnostic data The diagnostic data uses 12byte and are stored in the record sets 0 and 1 of the system data area. When you enable the diagnostic interrupt in byte 0 of the parameter area, modules will transfer record set 0 to the superordinated system when an error is detected. Record set 0 has a predefined content and a length of 4byte. The content of the record set may be read in plain text via the diagnostic window of the CPU.
Chapter 8 Analog input/output modules Record set 1 Manual VIPA System 200V Byte 0 to 11: The record set 1 contains the 4byte of record set 0 and additional 8byte module specific diagnostic data. The diagnostic bytes have the following assignment: Record set 1 (Byte 0 to 11): Byte Bit 7 ... Bit 0 0 ... 3 Content record set 0 (see page before) 4 Bit 6 ... 0: Channel type 70h: Digital input 71h: Analog input 72h: Digital output 73h: Analog output 74h: Analog in-/output Bit 7: reserved 5 Bit 7 ...
Manual VIPA System 200V Chapter 8 Analog input/output modules Technical Data Electrical Data VIPA 234-1BD60 Number of Current-/Voltage input Number of resistance input Number of outputs Length of cable: shielded 3 1 2 200m Voltages, Currents, Potentials Supply voltage - reverse polarity protection Constant current for resistance-type sensor Isolation - channels / backplane bus - channel / power supply of the electronic - between the channels Permitted potential difference - between the inputs (UCM) -
Manual VIPA System 200V Chapter 8 Analog input/output modules ... continue Suppression of interference, limits of error input channels Noise suppression for f=n x (f1 ±1%) (f1=interference frequency, n=1,2,...
Manual VIPA System 200V Chapter 8 Analog input/output modules ... continue Basic error limit (during temperature is 25°C, referring to output range) Measuring range 1 … 5V 0 … 10V ±10V ±20mA 0 … 20mA 4 … 20mA Voltage output Current output Temperature error (with reference to the output range) Linearity error (with reference to the output range) Repeatability (in steady state at 25°C referred to the output range) Output ripple; range 0 to 50kHz (referred to output range) Tolerance 1) ±0.4% 1) ±0.
Chapter 8 Analog input/output modules Manual VIPA System 200V ...
Manual VIPA System 200V Chapter 9 SM 238C - Combination module Chapter 9 SM 238C - Combination module Overview In this chapter follows the description of the combination module SM 238C that includes a digital in-/output module with counter function and an analog in-/output module. The combination module can only be used together with a CPU 21x or with the DP-V1 Profibus coupler (253-xDP01)! Here the max. number of modules is limited to 2. Contents Topic Page SM 238C - Combination module .............
Chapter 9 SM 238C - Combination module Manual VIPA System 200V Overview General The combination module includes a digital in-/output module with counter function and an analog in-/output module. The following components are integrated: • Analog input: 3xU/I, 1xPT100x12Bit • Analog output: AO 2x12Bit COM • Digital input: 16(12)xDC24V with parameterizable counter functions • Digital output:: 0(4)xDC24V 1A • Counter: max. 3 counter with the operating modes: endless, single or periodic counting.
Manual VIPA System 200V Chapter 9 SM 238C - Combination module In-/Output part Structure SM 238C +0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 F L+ .0 .1 .2 .3 .4 .5 .6 .7 .8 .9 .10 .11 .12 .13 .14 .
Chapter 9 SM 238C - Combination module Manual VIPA System 200V Analog part Properties The analog part has 4 analog inputs and 2 analog outputs that may be configured individually. The module occupies a total of 8byte of input and 4byte of output data. Galvanic isolation between the channels on the module and the backplane bus is provided by means of DC/DC converters and opto couplers.
Manual VIPA System 200V Chapter 9 SM 238C - Combination module Circuit diagram Circuit and schematic diagram Schematic diagram 1 L+ Input / Output 2 U0 I0 V 3 CH0 33 A 4 Channel 0 U1 I1 5 V 6 33 D CH1 A 7 AI M0 Mux A U2 I2 8 33 V 9 10 DC 24V µP V-Bus M2 Channel 2 R3 Ix CH2 A Channel 1 M1 M3 Channel 3 11 CH3 12 D 13 14 Q0 A CH4 Channel 4 M4 AO 15 Ω D CH5 16 A Q1 Channel 5 Ω M5 17 Ω 18 M ANA Attention! Temporarily not used inputs have to be conne
Chapter 9 SM 238C - Combination module Digital/Analog conversion Manual VIPA System 200V In the following all measuring ranges are listed that are supported by the analog part. The here listed formulas allow you to transform an evaluated measuring value (digital value) to a value assigned to the measuring range and vice versa.
Manual VIPA System 200V Chapter 9 SM 238C - Combination module Analog part - Project engineering Access to the analog part The combination module can only be used together with a CPU 21x or with the DP-V1 Profibus coupler (253-xDP01)! The project engineering takes place in the Siemens SIMATIC manager. For this the import of the corresponding GSD file is required which can be found at "service" on ftp.vipa.de.
Chapter 9 SM 238C - Combination module Parameter data 16byte of parameter data are available for the configuration. These parameters are stored in non-volatile memory and are available after the unit has been powered off. By using the SFC 55 "WR_PARM" you may alter the parameterization in the module during runtime. The time needed until the new parameterization is valid can last up to 50ms. During this time, the measuring value output is 7FFFFh.
Manual VIPA System 200V Parameters Chapter 9 SM 238C - Combination module Wire break recognition Via the bits 0 and 3 of byte 0, the wire break recognition is activated for the input channels. The wire break recognition is only available for the current measuring range of 4...20mA and at (thermo) resistance measuring. A wire break is recognized when the current input during current measuring sinks under 1.18mA res. when the resistance at (thermo) resistance measuring reaches infinite.
Chapter 9 SM 238C - Combination module Function-no. assignment Manual VIPA System 200V The assignment of a function no. to a certain channel happens during parameterization. The function no. 00h does not influence the function no. stored in the permanent parameterization data. By entering FFh you may deactivate the concerning channel. The following tables list all functions that are supported by the depending channel. You may find the corresponding connection type at the "circuit diagram" above.
Manual VIPA System 200V Chapter 9 SM 238C - Combination module ... continue function-no. input range (channel 0…2) 7EH Current 0 … 20mA Siemens S7-format -3.51 … 23.51mA / 23.51mA = End overdrive region (32511) 0...20mA = nominal range (-27648...27648) -3.51mA = End underdrive region (-4864) two’s complement 2Ch Current ±20mA Siemens S7-format ±23.51mA / 23.51mA = End overdrive region (32511) -20...20mA = nominal range (-27648...27648) -23.
Chapter 9 SM 238C - Combination module Manual VIPA System 200V Output range (Channel 4, Ch. 5) No. 00h 09h Function Output range Does not affect permanently stored configuration data Voltage ±10V Siemens S7-format 0Ah Voltage 1...5V Siemens S7-format 0Dh Voltage 0...10V Siemens S7-format 0Bh Current ±20mA Siemens S7-format 0Ch Current 4...20mA Siemens S7-format 0Eh Current 0...20mA Siemens S7-format FFh Channel not active (turned off) ±11.76V 11.76V= End overdrive region (32511) -10V...
Manual VIPA System 200V Chapter 9 SM 238C - Combination module Analog part - Alarm and diagnostic Diagnostic functions As soon as you've activated the diagnostic alarm release in the parameterization, the following events can release a diagnostic alarm: • Wire break • Parameterization error • Measuring range overflow • Measuring range underflow At accumulated diagnostic the CPU interrupts the user application and branches to the OB82 for diagnostic (incoming).
Chapter 9 SM 238C - Combination module Record set 1 Addition diagnostic (incoming) Manual VIPA System 200V The record set 1 contains the 4byte of record set 0 and additional 8byte module specific diagnostic data. The diagnostic bytes have the following assignment: Record set 1 (Byte 0 to 11): Byte Bit 7 ... Bit 0 0 ... 3 Content record set 0 (see page before) 4 Bit 6 ...
Manual VIPA System 200V Chapter 9 SM 238C - Combination module Digital part Properties The digital input part accepts binary control signals from the process and provides an electrically isolated interface to the central bus system. It has 16 channels that indicate the respective status by means of LEDs. Additionally, the first 12 inputs may control 3 counter.
Chapter 9 SM 238C - Combination module Manual VIPA System 200V Wiring and schematic diagram Wiring diagram Schematic diagram 1 L+ Input module 2 (A1) 3 (B1) LED 4 (A2) Optocoupler 5 (B2) 24V DC V-Bus 6 (A3) Mintern 7 (B3) DI 8 (G1) In-/Out module Optocoupler 9 (L1) DC 24V 10 (G2) 11 (L2) V-Bus Mintern LED DC 24V Optocoupler 12 (G3) 13 (L3) 14 Mintern 15 DIO 16 17 18 M Security hints for deploying I/O channels! Please regard that the voltage applied to an output channel must be ≤
Manual VIPA System 200V Chapter 9 SM 238C - Combination module Digital part - Counter - Fast introduction Include GSD The combination module can only be used together with a CPU 21x or with the DP-V1 Profibus coupler (253-xDP01)! The project engineering takes place in the Siemens SIMATIC manager. For this the import of the corresponding GSD file is required which can be found at "service" on ftp.vipa.de.
Chapter 9 SM 238C - Combination module Counter start/stop Manual VIPA System 200V The counter is controlled via the internal gate (I-gate). The I-gate is the result of logic operation of hardware- (HW) and Software-gate (SW), where the HW-gate evaluation may be deactivated via the parameterization. HW-gate: Input at Gatex-input at module SW-gate: Open (activate): Output image byte 12, set bit 4 ... 6 depending on counter Close (deactivate): Output image byte 12, reset bit 4 ...
Manual VIPA System 200V Chapter 9 SM 238C - Combination module Digital part - Counter - Project engineering Overview By including the appropriate GSD into your hardware configurator the module is available via the hardware catalog. Please take care that you always configure both module parts in the sequence: 238-2BC00 (1/2) AI4/AO2*12Bit 238-2BC00 (2/2) Counter You may employ a max. of 2 combination modules at one system! Parameterization The parameterization happens in the hardware configurator.
Chapter 9 SM 238C - Combination module Counter parameter Record set 81h : C1 Record set 82h : C2 Record set 83h : C3 Byte 0 1 2 3 9-20 Manual VIPA System 200V The parameters for the counter 1 (C1) to 3 (C3) consist of 3 identical parameter groups with each a size of 19byte. For every counter you may set a function and start data.
Manual VIPA System 200V Chapter 9 SM 238C - Combination module ... continue Byte Description 4 Hysteresis 0 = off 1 = off 2 ... 255: The hysteresis serves the avoidance of many toggle processes of the output and the alarm, if the counter value is in the range of the comparison value. 5 Pulse duration (Pulse duration for the output) 0 = Counter value = comparison value (without delay) 1 = 2ms 2 = 4ms ... 255 = 510ms Only even values are permitted.
Chapter 9 SM 238C - Combination module Data to digital part (output image) Manual VIPA System 200V The digital part gets its data from the CPU in form of a 16byte data block. The data block has the following structure: Byte 0 ... 3 4 ... 7 8 ... 11 12 13 14 15 1) Description Value counter 1 Value counter 2 Value counter 3 Bit 0: Output Bit Q.12 / Release counter output 1 Bit 1: Output Bit Q.13 / Release counter output 2 Bit 2: Output Bit Q.14 / Release counter output 3 Bit 3: Output Bit Q.
Manual VIPA System 200V Data from digital part (input image) Chapter 9 SM 238C - Combination module The module sends back a 16byte input image that maps into the memory area of the CPU. The structure of input data depends on counter activation: Byte Counter activated 0 ... 3 Image counter 1 4 ... 7 Image counter 2 Counter deactivated Byte 0 ... 2: 0 Byte 3: Bit 0: I.0 Bit 1: I.1 Byte 4 ... 6: 0 Byte 7: Bit 0: I.2 Bit 1: I.3 Byte 8 ... 10: 0 Byte 11: Bit 0: I.4 Bit 1: I.5 8 ...
Chapter 9 SM 238C - Combination module Manual VIPA System 200V Digital part - Counter - Functions Operating modes The combination module has 3 parameterizable integrated counter that are controlled via the input channels. During the counter process, the counter signal is registered and evaluated. Operating mode and additional functions are set via the parameterization.
Manual VIPA System 200V Maximum counter frequency Chapter 9 SM 238C - Combination module At the designation of maximum counter frequency, two types of indication are distinguished: • Maximum pulse frequency The maximum pulse frequency is the maximum frequency the adjacent signal may have, i.e. the maximum frequency at witch the pulses arrive at the module. At this module the maximum pulse frequency depends on the counter-signal-evaluation chosen.
Chapter 9 SM 238C - Combination module Manual VIPA System 200V Digital part - Counter - Operating modes Overview For the counter, the following operating modes are available separate configurable: • Count endless – Distance measuring with incremental encoder • Count once – Count to a maximum limit • Count periodic– Count with repeated counter process Continuously In this operating mode, the counter counts from 0 res. from the load value.
Manual VIPA System 200V Once Chapter 9 SM 238C - Combination module No main counting direction • The counter counts once starting with the load value. • You may count forward and backwards. • The count limits are set to the maximum count range. • At over- or underrun at the count limits, the counter jumps to the according other count limit and counts from there on. The gate is automatically closed. • To restart the count process, you must create a positive edge of the gate.
Chapter 9 SM 238C - Combination module Manual VIPA System 200V Main counting direction forward • The counter counts starting with the load value. • When the counter reaches the end value –1 in positive direction, it jumps to the load value at the next positive count pulse and the gate is automatically closed. • To restart the count process, you must create a positive edge of the gate. The counter starts with the load value.
Manual VIPA System 200V Periodically Chapter 9 SM 238C - Combination module No main counting direction: • The counter counts starting with the load value. • At over- or underrun at the count limits, the counter jumps to the according other count limit and counts from there on. • The count limits are set to the maximum count range.
Chapter 9 SM 238C - Combination module Manual VIPA System 200V Main counting direction backwards • The counter counts starting with the load value. • When the counter reaches the end value in negative direction, it jumps to the load value at the next negative count pulse. • You may exceed the upper count limit.
Manual VIPA System 200V Chapter 9 SM 238C - Combination module Digital part - Counter - Additional functions Overview The additional functions listed in the following can be set for every counter via the parameterization: • Gate function The gate function serves the start, stop and interruption of a counter function • Latch function As soon as a positive edge is registered at the latch input, a recent counter value is stored in the latch register.
Chapter 9 SM 238C - Combination module Gate function Manual VIPA System 200V The counter is controlled via the internal gate (I-gate). The I-gate is the result of logic operation of hardware- (HW) and Software-gate (SW), where the HW-gate evaluation may be deactivated via the parameterization. HW-gate: Input at Gatex-input at module SW-gate: Open (activate): Output image Byte 12, set Bit 4 ... 6 depending on counter Close (deactivate): Output image Byte 12, reset Bit 4 ...
Manual VIPA System 200V Chapter 9 SM 238C - Combination module Latch function As soon as a positive edge at the "latch input" results from the counter process, a recent counter value is stored in the according latch register. The "input image" gives you access to the latch register.
Chapter 9 SM 238C - Combination module Manual VIPA System 200V The hysteresis serves the avoidance of many toggle processes of the output and the alarm, if the counter value is in the range of the comparison value. You may set a range of 0 to 255. The settings 0 and 1 deactivate the hysteresis. The hysteresis also influences the over- and underflow. An activated hysteresis remains active after a change. The new hysteresis range is taken over at the next reach of the comparison value.
Manual VIPA System 200V Chapter 9 SM 238C - Combination module Action at pulse at comparison value and Pulse width equal to zero Counter value 8 7 6 Comparison 5 value 4 3 2 1 0 Hysteresis 1 3 4 5 6 7 2 Output: Hysteresis = 0 Hysteresis = 3 1 2 3 4 5 6 7 Counter value = Comparison value → Output is set and hysteresis is activated Leaving the hysteresis area → Output is reset Counter value = Comparison value → Output is set and hysteresis is activated Counter value > Comparison value and leavin
Chapter 9 SM 238C - Combination module Manual VIPA System 200V Action at pulse at comparison value and Pulse width not equal to zero Counter value 8 7 6 Comparison 5 value 4 3 2 1 0 Hysteresis 1 3 4 5 6 7 2 Output: Hysteresis = 0 Hysteresis = 3 1 2 3 4 5 6 7 Counter value = Comparison value → Hysteresis is switched active, a pulse of the specified length is output and the counting direction is stored Leaving the hysteresis area against the stored counter direction → A pulse of the specified le
Manual VIPA System 200V Chapter 9 SM 238C - Combination module Digital part - Counter - Alarm and diagnostic Overview The parameterization allows you to define the following trigger for a process alarm: • Status change of the HW gate • Over- / Underflow • Reaching a comparison value • Loss of a counter pulse You may globally activate a diagnostic alarm for all channels.
Chapter 9 SM 238C - Combination module Manual VIPA System 200V Diagnostic alarm As soon as you've activated the diagnostic alarm a diagnostic alarm occurs during the processing a process alarm in OB40 for the same channel and the same event. At accumulated diagnostic the CPU interrupts the user application and branches to the OB82 for diagnostic (incoming). This OB allows you with an according programming to monitor detailed diagnostic information via the SFCs 51 and 59 and to react to it.
Manual VIPA System 200V Record set 1 Extended diagnostic (incoming) Chapter 9 SM 238C - Combination module Byte 0 to 11: The record set 1 contains the 4byte of the record set 0 and additionally 8Byte of module specific diagnostic data. Record set 1 (Byte 0 to 11): Byte Bit 7 ... Bit 0 0 ... 3 Content record set 0 (see page before) 4 Bit 6 ...
Chapter 9 SM 238C - Combination module Manual VIPA System 200V Technical Data General Dimensions and weight 238-2BC00 Current consumption via back plane bus Dimensions (WxHxD) in mm Weight 280mA 50.
Manual VIPA System 200V Chapter 9 SM 238C - Combination module ... continue Suppression of interference, limits of error input channels Noise suppression for f=n x (f1 ±1%) (f1=interference frequency, n=1,2,...
Chapter 9 SM 238C - Combination module Manual VIPA System 200V ... continue Basic error limit (during temperature is 25°C, referring to output range) Measuring range 1 … 5V 0 … 10V ±10V ±20mA 0 … 20mA 4 … 20mA Voltage output Current output Temperature error (with reference to the output range) Linearity error (with reference to the output range) Repeatability (in steady state at 25°C referred to the output range) Output ripple; range 0 to 50kHz (referred to output range) Tolerance 1) ±0.4% 1) ±0.
Manual VIPA System 200V Chapter 9 SM 238C - Combination module ...
Chapter 9 SM 238C - Combination module 9-44 Manual VIPA System 200V HB97E - SM - Rev.
Manual VIPA System 200V Index Appendix A Index A Alarm input...........................3-8, 3-10 Analog in-/output modules ............ 8-1 234-1BD50................................ 8-4 Diagnostics ........................ 8-13 Function-no. ......................... 8-8 Parameter ............................ 8-6 234-1BD60.............................. 8-17 Diagnostics ........................ 8-25 Function-no. ....................... 8-22 Parameter .......................... 8-20 connecting actuators ...
Index Manual VIPA System 200V Diagnostics .................. 9-37 Fast introduction .......... 9-17 Functions ..................... 9-24 Gate functions.............. 9-32 Hysteresis .................... 9-34 Input image .................. 9-23 interrupt........................ 9-25 Latch function .............. 9-33 main counting direction 9-25 max frequency ............. 9-25 once ............................. 9-27 Operatimg modes ........ 9-26 Output image ............... 9-22 Parameter ................
