(SEPTEMBER 20) If you have questions or comments, contact us. Pour toute question ou tout commentaire, nous contacter. Si tiene dudas o comentarios, contáctenos. 1-888-895-4549 • www.DEWALT.com MAT Industries, LLC, Long Grove, IL 60047 Part No. E113314 DXCM602 Copyright © 2020 DEWALT INSTRUCTION MANUAL GUIDE D'UTILISATION MANUAL DE INSTRUCCIONES INSTRUCTIVO DE OPERACIÓN, CENTROS DE SERVICIO Y PÓLIZA DE GARANTÍA. ADVERNTENCIA: LÉASE ESTE INSTRUCTIVO ANTES DE USAR EL PRODUCTO.
English Air Compressor A. B. C. D. E. F. G. H. I. Pump Air Intake Filter Auto(-)/Off(O) Switch Air Tank Pressure Gauge Air Outlet Safety Valve Air Tank Drain Valve Pump Oil Fill Plug Pump Oil Drain Plug Check Valve Fig. 0 Pump Specifications A 2 Cylinder Single Stage Oil Lubricated Cast iron crankcase, cylinder, and aluminum head G B H Weight: 27.0 lbs (12.2 kg.) Oil Capacity: 16 fl. oz. (473 mL) C Specifications MODEL WEIGHT HEIGHT WIDTH AIR TANK CAPACITY APPROX.
Fig. 2 Fig. 1 Hot Surfaces COMPRESSOR CYLINDER & HEAD AUTO (ON) PUMP CRANKCASE Fig.
IF YOU HAVE ANY QUESTIONS OR COMMENTS ABOUT THIS OR ANY DeWALT TOOL, CALL US TOLL FREE AT: 1-888-895-4549 English Definitions: Safety Guidelines The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols. DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
SAVE THESE INSTRUCTIONS DANGER: RISK OF EXPLOSION OR FIRE WHAT CAN HAPPEN HOW TO PREVENT IT • It is normal for electrical con- • Always operate the comprestacts within the motor and sor in a well ventilated area pressure switch to spark. free of combustible materials, gasoline, or solvent vapors. • If electrical sparks from com- • If spraying flammable materials, locate compressor at pressor come into contact least 20' (6.1 m) away from with flammable vapors, they may ignite, causing fire or spray area.
English DANGER: RISK OF BURSTING Air Tank: On February 26, 2002, the U.S. Consumer Product Safety Commission published Release # 02-108 concerning air compressor tank safety: Air compressor receiver tanks do not have an infinite life. Tank life is dependent upon several factors, some of which include operating conditions, ambient conditions, proper installations, field modifications, and the level of maintenance. The exact effect of these factors on air receiver life is difficult to predict.
WHAT CAN HAPPEN • The compressed air stream can cause soft tissue damage to exposed skin and can propel dirt, chips, loose particles and small objects at high speed, resulting in property damage or personal injury. 7 HOW TO PREVENT IT • Always wear certified safety equipment: ANSI Z87.1 eye protection (CAN/CSA Z94.3) with side shields when using the compressor. • Never point any nozzle or sprayer toward any part of the body or at other people or animals.
English • Repairs attempted by unqualified personnel can result in serious injury or death by electrocution. WARNING: RISK OF HOT SURFACES WHAT CAN HAPPEN HOW TO PREVENT IT • Touching exposed metal such • Never touch any exposed as the compressor head or metal parts on compressor outlet tubes, can result in during or immediately after serious burns. operation.
English WARNING: RISK FROM MOVING PARTS WHAT CAN HAPPEN HOW TO PREVENT IT • Moving parts such as the • Never operate the compressor pulley, flywheel, and belt can with guards or covers which are cause serious injury if they damaged or removed. come into contact with you or • Keep your hair, clothing and your clothing. gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. • Air vents may cover moving parts and should be avoided as well.
English FEATURES AUTO (-) / OFF (O) SWITCH Place this switch (B) in the AUTO (-) position to provide automatic power to the pressure switch and OFF (O) to remove power at the end of each use. NOTE: ALWAYS ensure the switch (B) is in B the OFF (O) position and unit is unplugged before removing or replacing pressure switch cover. WARNING: RISK OF INJURY FROM LIFTING WHAT CAN HAPPEN • Serious injury can result from attempting to lift too heavy an object.
AIR COMPRESSOR PUMP The pump compresses air into the air tank. Working air is not available until the compressor has raised the air tank pressure above that required at the air outlet. A MOTOR OVERLOAD PROTECTOR The motor has a thermal overload protector. If the motor overheats for any reason, the overload protector will shut off the motor. The motor must be allowed to cool down before restarting. To restart: 1. Set the Auto/Off switch to OFF (O) and unplug unit. 2. Allow the motor to cool. 3.
English INSTALLING HOSES WARNING: Risk of unsafe operation. Firmly grasp hose in hand when installing or disconnecting to prevent hose whip. 1. Ensure regulated pressure gauge reads 0 PSI (0 kPa). 2. Apply sealant tape to hose threads. 3. Assemble hose to air outlet (D). IMPORTANT: Do not assemble splitters directly to the air outlet (D) (Fig 0). NOTE: Assembling quick connect bodies to air outlet and quick connect plugs to hose ends make connecting and disconnecting hoses simple and easy.
Electrical Wiring ANCHORING OF THE AIR COMPRESSOR WARNING: Improper electrical installation of this product may void its warranty and your fire insurance. Have circuit wiring performed by qualified personnel such as a licensed electrician who is familiar with the current national electrical code and any prevailing local electrical codes. The air compressor MUST be bolted to a level, solid concrete surface. Use 3/8" lag screws, vibration pads and concrete anchors.
English Grounding Instructions INSTALLING AND DISCONNECTING HOSES WARNING: Risk of electrical shock. In the event of a short circuit, grounding reduces the risk of shock by providing an escape wire for the electric current. This air compressor must be properly grounded. WARNING: Risk of unsafe operation. Firmly grasp hose in hand when installing or disconnecting to prevent hose whip. Ensure regulated pressure gauge reads 0 PSI. The next figure represents a typical air distribution system.
TYPICAL COMPRESSED AIR DISTRIBUTION SYSTEM K L M N O P S Q 15 R S Description Drain Legs Drain Valves Lubricator Air Tool Regulator Filter / Moisture Trap Air Usage Lines Dirt Legs Air Discharge Valve Feeder Lines Slope with Air Flow Main Distribution Air Lines - Slope pipe in direction of air flow. Water condensate flows along bottom of pipe to drain legs, preventing it from entering feeder lines. 5 Micron Filter .
How to Use The Unit (Fig 2) build-up in tank. NOTE: After about 30 minutes, If the unit does not operate properly, SHUT DOWN IMMEDIATELY, and contact Product Service. 7. Check all air line fittings and connections/piping for air leaks by applying a soap solution. Correct if necessary. NOTE: Minor leaks can cause the air compressor to overwork, resulting in premature breakdown or inadequate performance. 8. Check for excessive vibration. Re-adjust or shim air compressor feet, if necessary. 9.
Shut-down (Fig. 2) WARNING: Risk of unsafe operation. Do not use damaged or worn accessories. How to Start Procedure 1. 2. Turn the Auto/Off switch to “AUTO (-)” and allow tank pressure to build. Motor will stop when tank pressure reaches “cut-out” pressure. When the tank pressure reaches "cut-out" pressure open the air discharge valve. Check safety valve X Inspect air filter IMPORTANT: When using a regulator and other accessories refer to the manufacturer's instructions. WARNING: Risk of bursting.
depend upon the hours of operation and the working environment. Compressor outfits in an extremely dirty and/or hostile environment will require a greater frequency of all maintenance checks. NOTE: See Operation section for the location of controls.
3. Drain water from air tank by opening drain valve (clockwise) on bottom of tank. WARNING: Risk of bursting. Water will condense in the air tank. If not drained, water will corrode and weaken the air tank causing a risk of air tank rupture. NOTICE: Risk of property damage. Drain water from air tank may contain oil and rust which can cause stains. 4. After the water has been drained, close the drain valve (counterclockwise). The air compressor can now be stored.
English 2. 3. 4. Remove the oil drain plug (W) and drain oil into a suitable container. Replace the oil drain plug (W) and tighten securely Slowly add compressor oil until it reaches the middle of the sight glass (X). NOTE: When filling the crankcase, the oil flows very slowly into the pump. If the oil is added too quickly, it will overflow and appear to be full. 6. Adjusting Belt Tension 1. 2. CAUTION: Overfilling with oil will cause premature compressor failure. Do not overfill. 5.
Air Compressor Pump Intake and Exhaust Valves Once a year have a Trained Service Technician check the air compressor pump intake and exhaust valves. Inspect Air Lines and Fittings for Leaks 1. 2. 3. 4. 5. 6. 7. 8. 9. Set the Auto/Off lever to “OFF (O)”, unplug the unit, and relieve all air pressure from the air tank. Remove the outer belt guard. Loosen the motor mounting bolts. Loosen the set screws on the motor pulley. Align the motor pulley with the pump flywheel. Retighten the motor pulley set screws.
Service and Adjustments NOTE: The valve disc should move freely up and down on a spring which holds the valve disc in the closed position, if not, the check valve needs to be cleaned or replaced. 7. Clean or replace the check valve. A solvent, such as paint or varnish remover can be used to clean the check valve. 8. Apply sealant to the check valve threads. Reinstall the check valve (turn clockwise) to proper orientation. 9. Replace the pressure release tube. Tighten nuts. 10.
Repairs Limited Warranty DEWALT Industrial Tools are warranted from date of purchase. 2 Year – Limited warranty on oil-lubricated air compressor pumps. 1 Year – Limited warranty on all other air compressor components. This warranty is not transferable to subsequent owners. DeWALT will repair or replace, without charge, at DeWALT’s option, any defects due to faulty materials or workmanship. For further detail of warranty coverage and warranty repair information, call 1-(888)-895-4549 or visit dewalt.com.
English • Universal motor/pump 30 days • All other parts 30 days • No return authorization will be issued for electrical components once items are installed. How do You Get Service? In order to be eligible for service under this warranty you must be the original retail purchaser, and provide proof of purchase from one of the Company’s dealers, distributors, or retail outlet stores. Portable compressors or components must be delivered, or shipped, to the nearest Authorized Service Center.
GLOSSARY FREE WARNING LABEL REPLACEMENT: If your warning labels become illegible or are missing, call 1-888-895-4549 for a free replacement. HOT SURFACE. RISK OF BURNS. DO NOT TOUCH. SUPERFICIE CALIENTE. RIESGO DE QUEMADURAS. NO TOCAR. SUURFACE TRÈS CHAUDE. RISQUES DE BRÛLURES. NE PAS TOUCHER. N008806 ATENCION RISK OF BURSTING RISQUE D’ÉCLATEMENT RIESGO DE EXPLOSIÓN PREVENT TANK CORROSION. AFTER EACH USAGE, DRAIN ALL MOISTURE FROM TANK.
English Troubleshooting Guide This section provides a list of the more frequently encountered malfunctions, their causes and corrective actions. The operator or maintenance personnel can perform some corrective actions, and others may require the assistance of a qualified DeWALT technician or your dealer. Problem Code Air leaks ..................................................................................................................................... 1 Air leaks in air tank or at air tank welds..
Troubleshooting Codes CODE POSSIBLE SOLUTION 1 Fittings are not tight. Tighten fittings where air can be heard escaping. Check fittings with soapy water solution. DO NOT OVERTIGHTEN. 2 Defective air tank. Air tank must be replaced. Do not repair the leak. WARNING: Risk of bursting. Do not drill into, weld or otherwise modify air tank or it will weaken. The air tank can rupture or explode. 3 Leaking seals. Contact a DeWALT factory service center or a DeWALT authorized service center.
English CODE POSSIBLE CAUSE POSSIBLE SOLUTION 14 Belt too tight. Check belt tension, see Adjusting Belt Tension under Maintenance. 15 Pulley misalignment. See Motor Pulley/Flywheel Alignment under Maintenance. 16 Pump oil is low. Add full synthetic, non-detergent air compressor oil to pump. See Compressor Pump Oil under Maintenance. 17 Detergent type oil being used in pump. Drain oil and refill pump with full synthetic non-detergent air compressor oil. 18 Extremely light duty cycles.
CODE POSSIBLE SOLUTION 27 Seized pump. Contact a DeWALT factory service center or a DeWALT authorized service center. 28 Oil level too high. Reduce to proper level. See Compressor Pump Oil under Maintenance. 29 Poor ventilation. Relocate compressor to an area with cool, dry, well circulated air, at least 12 in. from nearest wall. 30 Dirty cooling surfaces. Clean all cooling surfaces thoroughly. 31 Too much back pressure in tank. Open drain valve when starting motor. 32 Compressor too cold.