(Models 43-460 & 43-459) PART NO. 432-02-651-0041 - 05-10-04 Copyright © 2004 Delta Machinery To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com. For Parts, Service, Warranty or other Assistance, please call 1-800-223-7278 (In Canada call 1-800-463-3582).
SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols to the right. Please read the manual and pay attention to these sections. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
GENERAL SAFETY RULES FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY. 1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learning the machine’s application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury. 2. WEAR EYE PROTECTION. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses are NOT safety glasses. USE CERTIFIED SAFETY EQUIPMENT.
ADDITIONAL SAFETY RULES FOR WOOD SHAPERS FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. DO NOT OPERATE THIS MACHINE UNTIL it is assembled and installed according to the instructions. OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not familiar with the operation of this machine. FOLLOW ALL WIRING CODES and recommended electrical connections. USE THE GUARDS WHENEVER POSSIBLE.
POWER CONNECTIONS This machine is not supplied with a power cord, and must be be permanently connected to the building electrical system and grounded according to the National Electrical Code and/or local codes and ordinances. Since this machine is permanently connected to the building electrical system, extension cords cannot be used with this shaper. Do not expose this machine to rain or operate the machine in damp locations.
ASSEMBLY For your own safety, do not connect the machine to the power source until the machine is completely assembled, and you read and understand the entire instruction manual. ATTACHING SPINDLE RAISING AND LOWERING HANDWHEEL 1. 2. 3. Insert the key (A) Fig. 1 into the slot in the spindle raising and lowering shaft (B). Place the handwheel (C) Fig. 1 on the spindle shaft (B). Fit the key (A) into the slot (D) in the handwheel.
ATTACHING TABLE INSERTS Three table inserts are provided for various size cutters (Fig. 8). The large insert is adjustable. To set it flush with the table: 1. 2. Remove the three slotted head screws (A) Fig. 8. Use a screwdriver to turn the three adjusting screws (B) Fig.8 until the insert is flush with the table. Replace the slotted head screws (A). 3. ATTACHING CUTTERS AND COLLARS TO SPINDLE Fig. 8 DISCONNECT MACHINE FROM POWER SOURCE. 1. Six collars (A) Fig. 9 are supplied with the machine.
ATTACHING ELECTRICAL BOX TO CABINET The tool is shipped with the starter box wired to the switch and motor and must be mounted to the shaper cabinet. A B Install three 1/4-20 x 1/2" hex head screws with lockwashers through the rear of the tool (A) Fig. 15, and into the tapped holes (B) on the back of the electrical box. OPERATING CONTROLS AND ADJUSTMENTS Fig. 15 STARTING AND STOPPING THE SHAPER To apply power to the machine, push “ON” button (A) Fig.16. To stop the machine, push “OFF” button (B).
REVERSING SPINDLE ROTATION DISCONNECT MACHINE FROM POWER SOURCE. The motor is equipped with a reversing switch (X) Fig. 19, located on the motor junction box. Never attempt to reverse the rotation of the spindle with the motor running. OPERATIONS The following examples show set-up and operational procedures when using the fence, collars, and starting pin. Please review this information carefully before turning on the power to avoid personal injury and/or damage to the machine.
Fig. 28 Fig. 29 POSITION OF COLLARS 1. 2. 3. 4. The collars may be used in any of three positions: above, below, or between two cutters. When the collar is used below the cutter (Fig. 29), the operator can see the progress of the cut. NOTE: Any accidental lifting of the work will gouge the wood and ruin the workpiece. When the collar is used above the cutter (Fig. 29), the operator will be unable to see the cut. However, the Fig.
STARTING PIN 1. 2. 3. The machine is supplied with a tapered starting pin (A) Fig. 34, which is used as a support when starting the cut. The starting pin (A) is placed in one of the tapered holes (B) in the table. Place the work in the first position using the guide pin as a support (Fig. 35). Swing the work into the cutter as shown in the second position (Fig. 36). The work will be supported by the collar and starting pin (Fig. 36).
ACCESSORIES A complete line of accessories is available from your Delta Supplier, Porter-Cable • Delta Factory Service Centers, and Delta Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or for the name of your nearest supplier. Since accessories other than those offered by Delta have not been tested with this product, use of such accessories could be hazardous. For safest operation, only Delta recommended accessories should be used with this product.
Two Year Limited New Product Warranty Delta will repair or replace, at its expense and at its option, any new Delta machine, machine part, or machine accessory which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product prepaid to a Delta factory service center or authorized service station with proof of purchase of the product within two years and provides Delta with reasonable opportunity to verify the alleged defect by inspection.
NOTES 14
NOTES 15
PORTER-CABLE • DELTA SERVICE CENTERS (CENTROS DE SERVICIO DE PORTER-CABLE • DELTA) Parts and Repair Service for Porter-Cable • Delta Machinery are Available at These Locations (Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable • Delta) ARIZONA Tempe 85282 (Phoenix) 2400 West Southern Avenue Suite 105 Phone: (602) 437-1200 Fax: (602) 437-2200 CALIFORNIA Ontario 91761 (Los Angeles) 3949A East Guasti Road Phone: (909) 390-5555 Fax: (909) 390-5554 Tampa 3360