(Model 36-255) PART NO. 899943 - 05-31-01 Copyright © 2001 Delta Machinery To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com. For Parts, Service, Warranty or other Assistance, please call ESPAÑOL: PÁGINA 21 1-800-223-7278 (In Canada call 1-800-463-3582).
GENERAL SAFETY RULES Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, certain hazards are involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
ADDITIONAL SAFETY RULES FOR COMPOUND MITER SAWS 1. WARNING: USE ONLY CROSS-CUTTING SAW BLADES. DO NOT USE BLADES WITH DEEP GULLETS AS THEY CAN DEFLECT AND CONTACT THE GUARD. 2. WARNING: Do not operate the miter saw until it is completely assembled and installed according to the instructions. 3. IF YOU ARE NOT thoroughly familiar with the operation of compound miter saws, obtain advice from your supervisor, instructor or other qualified person. 4. BE SURE blade is sharp, runs freely and is free of vibration.
REPLACEMENT PARTS When servicing, use only identical replacement parts. POLARIZED PLUGS: To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way. MOTOR Many Delta tools will operate on either D.C.
UNPACKING 1. Carefully remove the machine from the carton. Retain all packing materials until you have inspected and satisfactorily operated the machine. WARNING: Do not connect the machine to the power source until you have read and understood this entire instruction manual. 2. Place the machine on a firm, level surface with extra room for handling and proper support of the workpiece. 3. Familiarize yourself with all features and controls explained in this manual. Fig. 2 4 2 4.
MOVING TABLE TO THE 0 DEGREE CUT-OFF POSITION 1. Rotate locking knob (A) Fig. 6 counter-clockwise as far as it will go. Depress lever (B) and rotate table (C) to the 0 degree straight cut-off position, release lever (B), and tighten locking knob (A). 2. Fig. 7 illustrates the table (C) in the 0 degree straight cut-off position. 3.
E H D C G F B B Fig. 7C Fig. 7D 4. Attach the fence slide support (E) Fig. 7D, to the extension table (B) by using the two 1 1/4” long hex head screws, 5/16” lockwashers and 5/16” flat washers (F). Bring screws up through the two holes (G) in table extension and thread them into the two threaded holes (H) on bottom of fence slide support. NOTE: Do not completely tighten screws at this time. J E J C K E Fig. 7F Fig. 7E 5. Use a straight edge (C) Fig.
9. Position lock handle (M) Fig. JI, on stud and replace screw and spring (L) that were removed in STEP 7. NOTE: Lock handle (M) is spring-loaded and can be repositioned by lifting up on handle. L M Fig. 7J B A ATTACHING DUST BAG Depress spring clips (A) Fig. 8, of dust bag (B) and clip dust bag (B) onto end of dust chute. FASTENING MACHINE TO SUPPORTING SURFACE Fig. 8 Before operating your compound miter saw, firmly mount it to a workbench or other supporting surface. Four holes, (A) Fig.
WARNING: A TURNING SAW BLADE CAN BE DANGEROUS. AFTER COMPLETING CUT, RELEASE SWITCH TRIGGER (A) FIG. 10, TO ACTIVATE BLADE BRAKE. KEEP CUTTINGHEAD DOWN UNTIL BLADE HAS COME TO A COMPLETE STOP. WARNING: THE TORQUE DEVELOPED DURING BRAKING MAY LOOSEN THE ARBOR SCREW. THE ARBOR SCREW SHOULD BE CHECKED PERIODICALLY AND TIGHTENED IF NECESSARY. LOCKING SWITCH IN THE “OFF” POSITION B IMPORTANT: When the miter saw is not in use, the switch should be locked in the OFF position using a padlock (B) Fig.
A To adjust the sliding fit between the movable table and the base, turn nut (A) Fig. 14, clockwise to increase the sliding fit (opposite to decrease the fit). This adjustment should not be so tight that it restricts the rotating movement of the table, or so loose that it affects the accuracy of the saw. Fig. 14 ADJUSTING FENCE 90 DEGREES TO BLADE IMPORTANT: BEFORE MAKING THIS ADJUSTMENT, SET THE BLADE AT 0 DEGREES TO THE TABLE. SEE SECTION “ADJUSTING 0 AND 45 DEGREE BEVEL POSITIVE STOPS.” 1.
TILTING CUTTINGHEAD FOR BEVEL CUTTING CAUTION: DISCONNECT THE MACHINE FROM THE POWER SOURCE. IMPORTANT: MOVE THE SLIDING FENCE TO THE LEFT TO PROVIDE CLEARANCE FOR THE BLADE AND GUARD. THE DEGREE OF TILT DETERMINES HOW FAR TO MOVE THE SLIDING FENCE. REFER TO THE SECTION “ADJUSTING SLIDING FENCE.” B C D A Fig. 18 Fig. 19 1.
ADJUSTING CHIP DEFLECTOR 1. DISCONNECT THE SAW FROM THE POWER SOURCE. 2. A chip deflector (A) Fig. 22, is supplied to help prevent scrap or cut-off pieces from entering the upper blade guard. The chip deflector (A) should be adjusted so that it is almost touching the side of the blade by loosening screw (B), adjusting chip deflector (A) and tightening screw (B). B A ADJUSTING 0 AND 45 DEGREE BEVEL POSITIVE STOPS Fig. 22 1. DISCONNECT THE SAW FROM THE POWER SOURCE. 2.
ADJUSTING SLIDING FIT BETWEEN TRUNNION AND BEVEL BRACKET After a long period of time, it may become necessary to adjust the sliding fit between the trunnion (A) Fig. 27, and the bevel bracket (B) by tightening the adjusting nut (C), Fig. 27, located underneath the bevel lock (A), Fig. 27, and collar (B) Fig. 27. C Correct adjustment provides for a good snug sliding fit between these two parts.
A ADJUSTING BLADE GUARD After an extended period of time the movable blade guard (A) Fig. 30, might become sloppy and move erratically when the cuttinghead is lowered. This can be easily corrected by slightly tightening nut (B) until the lower blade guard (A) moves smoothly. B Fig. 30 TYPICAL OPERATIONS AND HELPFUL HINTS 1. Before cutting, make certain the cutting arm and table area are at their correct settings and firmly locked in place. 2.
CUTTING ALUMINUM Aluminum extrusions (aluminum screens and storm windows) can easily be cut with your miter saw. When cutting aluminum extrusions, or other sections that can be cut with a saw blade and are within the capacity of the machine, position the material so the blade is cutting through the smallest cross-section, as shown in Fig. 32. The wrong way to cut aluminum angles is illustrated in Fig. 33.
4. To make the matching halves of the inside and outside corners, simply rotate the table to the 31-5/8 degree left miter position. NOTE: A positive stop is provided to find this angle quickly. The saw blade is already tilted to the 33-7/8 degree bevel position from the previous cut. 5. Place the crown moulding on the table with the WALL EDGE of the crown moulding against the fence and make the cut.
MAINTENANCE CHANGING THE BLADE WARNING: USE ONLY CROSS-CUTTING SAW BLADES. DO NOT USE BLADES WITH DEEP GULLETS AS THEY CAN DEFLECT AND CONTACT GUARD C A H D B G E Fig. 41 Fig. 42 1. Use only 12" diameter blades with 1" arbor holes that are rated for 4200 RPM or higher. 2. DISCONNECT MACHINE FROM THE POWER SOURCE. 3. Loosen screw (A) Fig. 41, with wrench (B) (provided). 4. Rotate arbor cover (C) Fig. 42, and lower guard (D) Fig. 42, to the rear, exposing arbor screw (E). 5. Remove arbor screw (E) Fig.
KEEP TOOL CLEAN Periodically blow out all air passages with dry compressed air. Clean all plastic parts with a soft damp cloth. NEVER use solvents to clean plastic parts. They could possibly dissolve or otherwise damage the material. CAUTION: WEAR SAFETY GLASSES WHILE USING COMPRESSED AIR. FAILURE TO START Should your tool fail to start, check to make sure the prongs on the cord plug are making good contact with the outlet. Also, check for blown fuses or open circuit breakers in the line.
PARTS, SERVICE OR WARRANTY ASSISTANCE All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network of Porter-Cable • Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional information regarding your Delta quality product or to obtain parts, service, warranty assistance, or the location of the nearest service outlet, please call 1-800-223-7278 (In Canada call 1-800-463-3582).
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PORTER-CABLE • DELTA SERVICE CENTERS (CENTROS DE SERVICIO DE PORTER-CABLE • DELTA) Parts and Repair Service for Porter-Cable•Delta Power Tools are Available at These Locations (Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable•Delta) ARIZONA Tempe 85282 (Phoenix) 2400 West Southern Avenue Suite 105 Phone: (602) 437-1200 Fax: (602) 437-2200 CALIFORNIA Ontario 91761 (Los Angeles) 3949A East Guasti Road Phone: (909) 390-5555 Fax: (909) 390-5554 San Leandro 9
