Product Overview

ManualsBrandsDewalt ManualsAdhesive Inserts3/8" x 6" Stainless Steel Screen Tube (Box of 25)

Adhesives

SECTION CONTENTS

NCHORS & FASTENERS

GENERAL INFORMATION

General Information.........................1

Reference Data (ASD) ......................2

Strength Design (SD) ..................... 10

Installation Instructions

(Solid Base Materials) ...................20

Installation Instructions

(Unreinforced Masonry [URM Walls]

and Hollow Base Materials) .......... 21

Reference Tables

for Installation ................................22

Ordering Information ..................... 23

AC100+ GOLD

PACKAGING (10:1 MIX RATIO)

Coaxial Cartridge

• 9.5 ﬂ. oz. (280 ml or 17.1 in

)

Dual Cartridge, side-by-side

• 11.5 ﬂ. oz. (345 ml or 21.0 in

)

• 28 ﬂ. oz. (825 ml or 50.3 in

)

STORAGE LIFE & CONDITIONS

Eighteen months in a dry, dark

environment with temperature ranging

from 32°F and 86°F (-0°C to 30°C)

ANCHOR SIZE RANGE (TYPICAL)

• 3/8" to 1-1/4" diameter rod

• No. 3 to No. 10 rebar

SUITABLE BASE MATERIALS

• Normal-weight concrete

• Lightweight concrete

• Grouted concrete masonry (CMU)

• Hollow concrete masonry (CMU)

• Hollow core concrete

• Brick masonry

• Unreinforced Masonry (URM Walls)

PERMISSIBLE INSTALLATION

CONDITIONS (ADHESIVE)

• Dry concrete

• Water-saturated concrete (wet)

• Water-ﬁlled holes (ﬂooded)

GENERAL INFORMATION

AC100+ GOLD

Vinylester Injection Adhesive Anchoring System

PRODUCT DESCRIPTION

The AC100+ Gold is a two-component vinylester adhesive anchoring system. The system includes

injection adhesive in plastic cartridges, mixing nozzles, dispensing tools and hole cleaning equipment.

The adhesive is designed for bonding threaded rod and reinforcing bar elements into drilled holes in

concrete and masonry base materials. It can be considered for use in solid base materials as well as

hollow base materials with screen tubes.

GENERAL APPLICATIONS AND USES

• Bonding threaded rod and reinforcing bar into hardened concrete and masonry

• Evaluated for use in dry and water-saturated concrete (including water ﬁlled holes)

• Suitable to resist loads in cracked or uncracked concrete base materials

• Adhesive system can be installed in a wide range of base material temperatures;

qualiﬁed for structural applications in concrete and masonry as low as 14ºF (-10ºC)

• Qualiﬁed for seismic (earthquake) and wind loading

FEATURES AND BENEFITS

+ Designed for use with threaded rod and reinforcing bar hardware elements

+ Consistent performance in low and high strength concrete

+ Evaluated and recognized for freeze/thaw performance (interior and exterior applications)

+ Evaluated and recognized for a range of embedments

+ Versatile low odor formula with optimized cure time

+ Evaluated and recognized for long term and short term loading (see performance tables)

+ Mixing nozzles proportion adhesive and provide simple delivery method into drilled holes

+ Cartridge design allows for multiple uses using extra mixing nozzles

+ Universal product for concrete and masonry (hollow and solid base materials)

APPROVALS AND LISTINGS

• International Code Council, Evaluation Service (ICC-ES) ESR-2582 for concrete

• International Code Council, Evaluation Service (ICC-ES) ESR-3200 for masonry

• International Code Council, Evaluation Service (ICC-ES) ESR-4105 for Unreinforced Masonry (URM)

• Code compliant with the 2018 IBC/IRC, 2015 IBC/IRC, 2012 IBC/IRC, and 2009 IBC/IRC

• Tested in accordance with ASTM E488 / ACI 355.4 and ICC-ES AC308 for use in

structural concrete with ACI 318-14 Chapter 17 and ACI 318-11/08 Appendix D

• Compliant with NSF/ANSI Standard 61 for drinking water system components – health effects;

meets requirements for materials in contact with potable water and water treatment

• Conforms to requirements of ASTM C 881 and AASHTO M235, Types I, II, IV and V,

Grade 3, Classes A & B (meets Type III with exception of elongation)

• Department of Transportation listings – see www.DEWALT.com or contact transportation agency

GUIDE SPECIFICATIONS

CSI Divisions: 03 16 00 - Concrete Anchors, 04 05 19.16 - Masonry Anchors and 05 05 19 -

Post-Installed Concrete Anchors. Adhesive anchoring system shall be AC100+ Gold as supplied by

DEWALT, Towson, MD. Anchors shall be installed in accordance with published instructions and

requirements of the Authority Having Jurisdiction.

CODE LISTED

ICC-ES ESR-2582

CONCRETE

CODE LISTED

ICC-ES ESR-3200

MASONRY

CODE LISTED

ICC-ES ESR-4105

URM

Summary of content (24 pages)

PAGE 1
GENERAL INFORMATION SECTION CONTENTS AC100+ GOLD® General Information.........................1 Reference Data (ASD).......................2 Strength Design (SD)......................10 Installation Instructions (Solid Base Materials)....................20 Installation Instructions (Unreinforced Masonry [URM Walls] and Hollow Base Materials)...........21 Reference Tables for Installation.................................22 Ordering Information......................
PAGE 2
Reference Data (ASD) ANCHORS & FASTENERS Adhesives REFERENCE DATA (ASD) Allowable Stress Design (ASD) Installation Table for AC100+ Gold (Solid Concrete Base Materials) Dimension/Property Notation Units - in. 3/8 1/2 5/8 3/4 7/8 1 - 1-1/4 - dbit in. 7/16 9/16 11/16 or 3/4 7/8 1 1-1/8 - 1-3/8 - - No. 3 4 5 6 7 8 9 - 10 Carbide drill bit nominal size (ANSI) for rebar dbit in. 7/16 1/2 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 Nominal anchor/rebar diameter d 0.
PAGE 3
Minimum Concrete Compressive Strength Nominal Rod Diameter or Rebar Size d in. or # Minimum Embedment Depth hnom in.
PAGE 4
Reference Data (ASD) ANCHORS & FASTENERS Adhesives Allowable Load Capacities for Threaded Rod and Reinforcing Bar (Based on Steel Strength)1,2,3,4,5 Steel Elements - Threaded Rod and Reinforcing Bar Nominal A 193, Grade ASTM A615 ASTM A615 ASTM A706 ASTM A615 ASTM A706 Rod A36 or F1554, A36 or F1554, B7 or F1554, F 593, CW (SS) Grade 40 Grade 60 Grade 60 Grade 75 Grade 80 Diameter Grade 36 Grade 55 Grade 105 Rebar Rebar Rebar Rebar Rebar or Rebar Size Tension Shear Tension Shear Tension Shear Tension She
PAGE 5
Allowable Load Capacities for Threaded Rod Installed with AC100+ Gold into Grout-Filled Concrete Masonry (Based on Bond Strength/Masonry Strength)1,2,3,7,9,12 Anchor Diameter d inch Minimum Embedment hnom inch Critical Spacing Distance scr inch Minimum Edge Distance cmin inch Minimum End Distance cmin inch Tension Load lbs Direction of Shear Loading Shear Load lbs Towards Edge/End Away From Edge/End Any Any Towards Edge/End Away From Edge/End Any Towards Edge/End Away From Edge/End Load To Edge Towa
PAGE 6
Reference Data (ASD) ANCHORS & FASTENERS Adhesives AC100+ Gold Adhesive Anchors Installed into Grouted Concrete Masonry Wall Min. Edge Distance Reduced Allowable Load Capacity area No Installation Within 1-1/2" of Head Joint (unless joint mortared full depth) Wall Thickness C1 A Critical Edge Distance (see load tables) AC100+ Gold Adhesive Anchors Installed into Top of Grouted Concrete Masonry Wall Min. End Distance (TYP) Grouted Cell (TYP) C2 3 Min.
PAGE 7
Anchor Diameter d inch 1/4 Screen Tube type Stainless Steel Plastic 3/8 Stainless Steel Plastic 1/2 Stainless Steel Plastic 5/8 Stainless Steel Plastic 3/4 Stainless Steel Minimum Embedment hnom inch (mm) Critical Spacing Distance scr inch (mm) Minimum Edge Distance cmin inch (mm) Minimum End Distance cmin inch (mm) Allowable Load Tension Load lbs (kN) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 1-1/4 (32) 1-1/
PAGE 8
Reference Data (ASD) ANCHORS & FASTENERS Adhesives Ultimate and Allowable Load Capacities for AC100+ Gold into Precast Hollow Core Concrete with Stainless Steel Screen Tubes1,2,3,4,5,6,7 Anchor Diameter d in. Drill Bit Diameter dbit in. 1/4 3/8 3/8 1/2 1/2 5/8 Minimum Embedment hnom in. (mm) Minimum End Distance in. (mm) Minimum Edge Distance in. (mm) Tension lbs. (kN) Ultimate Load Shear lbs. (kN) Tension lbs. (kN) Allowable Load Shear lbs.
PAGE 9
Ultimate and Allowable Load Capacities for Threaded Rod Installed with AC100+ Gold into Brick Masonry Walls1,2,3,4 Anchor Diameter d in. Minimum Embedment hnom in. (mm) Drill Diameter dbit in. Minimum End Distance in. (mm) Minimum Edge Distance in. (mm) Ultimate Load Tension lbs. (kN) Allowable Load Shear lbs. (kN) Tension lbs. (kN) Shear lbs. (kN) 4,505 (20.0) 4,580 (20.4) 4,580 (20.4) 9,300 (41.4) 7,700 (34.3) 7,700 (34.3) 720 (3.2) 1,170 (5.2) 2,085 (9.3) 2,300 (10.2) 945 (4.2) 1,985 (8.
PAGE 10
Strength Design (SD) ANCHORS & FASTENERS Adhesives STRENGTH DESIGN (SD) CODE LISTED ICC-ES ESR-2582 Strength Design Installation Table for AC100+ Gold 1 Parameter Symbol Units Fractional Nominal Rod Diameter (Inch) / Reinforcing Bar Size 3/8 or #3 1/2 #4 da inch (mm) inch (mm) 0.375 (9.5) 0.375 (9.
PAGE 11
Design Information Symbol Threaded rod nominal outside diameter da Threaded rod effective cross-sectional area Ase ASTM A 36 and ASTM F 1554 Grade 36 Nominal strength as governed by steel strength (for a single anchor) Reduction factor for seismic shear Strength reduction factor for tension2 Strength reduction factor for shear2 ASTM F 1554 Grade 55 Nominal strength as governed by steel strength(for a single anchor) Nominal strength as governed by steel strength (for a single anchor) Reduction fact
PAGE 12
Strength Design (SD) ANCHORS & FASTENERS Adhesives Steel Tension and Shear Design for Reinforcing Bars in Normal Weight Concrete (For use with load combinations taken from ACI 318-14 Section 5.3) Design Information Symbol No. 3 No. 4 No. 5 No. 6 No. 7 No. 8 No. 9 No. 10 0.500 (12.7) 0.200 (129.0) 20,000 (89.0) 12,000 (53.4) 0.625 (15.9) 0.310 (200.0) 31,000 (137.9) 18,600 (82.7) 0.750 (19.1) 0.440 (283.9) 44,000 (195.7) 26,400 (117.4) 0.875 (22.2) 0.600 (387.1) 60,000 (266.9) 36,000 (160.
PAGE 13
Concrete Breakout Design Information for Threaded Rod and Reinforcing Bars (For use with loads combinations taken from ACI 318-14 Section 5.
PAGE 14
Strength Design (SD) ANCHORS & FASTENERS Adhesives Bond Strength Design Information for Threaded Rods (For use with load combinations taken from ACI 318-14 Section 5.
PAGE 15
Bond Strength Design Information for Reinforcing Bar (For use with load combinations taken from ACI 318-14 Section 5.3)1,2 Design Information Symbol Units Nominal Rod Diameter (Inch) / Reinforcing Bar Size #3 #4 #5 #6 #7 #8 #9 #10 2-3/8 (60) 4-1/2 (114) 2-3/4 (70) 6 (152) 3-1/8 (79) 7-1/2 (191) 3-1/2 (89) 9 (229) 3-1/2 (89) 10-1/2 (267) 4 (102) 12 (305) 4-1/2 (114) 13-1/2 (343) 5 (127) 15 (381) 345 (2.4) 349 (2.4) 349 (2.
PAGE 16
Strength Design (SD) ANCHORS & FASTENERS Adhesives Tension and Shear Design Strength for Threaded Rod and Reinforcing Bar Installed in Uncracked Concrete (Bond or Concrete Strength) Drilled with a Hammer-Drill and Carbide Bit in a Dry Hole Condition 122°F (50°C) Maximum Long-Term Service Temperature; 176°F (80°C) Maximum Short-Term Service Temperature1,2,3,4,5,6,7,8,9 Minimum Concrete Compressive Strength Nominal Rod/Rebar Size (in.
PAGE 17
Tension and Shear Design Strength for Threaded Rod Installed in Cracked Concrete (Bond or Concrete Strength) Drilled with a Hammer-Drill and Carbide Bit in a Dry Hole Condition 122°F (50°C) Maximum Long-Term ServiceTemperature; 176°F (80°C) Maximum Short-Term Service Temperature1,2,3,4,5,6,7,8,9 Minimum Concrete Compressive Strength Nominal Rod/Rebar Size (in.) 1/2 5/8 3/4 7/8 1 1-1/4 Embed. Depth hef (in.
PAGE 18
Strength Design (SD) ANCHORS & FASTENERS Adhesives Tension and Shear Design Strength for Reinforcing Bar Installed in Cracked Concrete (Bond or Concrete Strength) Drilled with a Hammer-Drill and Carbide Bit in a Dry Hole Condition 122°F (50°C) Maximum Long-Term Service Temperature; 176°F (80°C) Maximum Short-Term Service Temperature1,2,3,4,5,6,7,8,9 Minimum Concrete Compressive Strength Nominal Rod/Rebar Size (#) #4 #5 #6 #7 #8 #9 #10 Embed. Depth hef (in.
PAGE 19
Tension Design of Steel Elements (Steel Strength)1,2 Steel Elements - Threaded Rod and Reinforcing Bar Nominal Rod/Rebar Size (in. or No.
PAGE 20
Installation Instructions (Solid Base Materials) ANCHORS & FASTENERS Adhesives INSTALLATION INSTRUCTIONS (SOLID BASE MATERIALS) DRILLING 1- D rill a hole into the base material with rotary hammer drill (i.e. percussion drill) and a carbide drill bit to the size and embedment required by the selected steel hardware element (reference installation specifications for threaded rod and reinforcing bar). The tolerances of the carbide drill bits, including hollow bits, must meet ANSI Standard B212.15.
PAGE 21
INSTALLATION INSTRUCTIONS (UNREINFORCED MASONRY [URM WALLS] AND HOLLOW BASE MATERIALS) DRILLING 1- D rill a hole into the base material with a rotary drill tool to the size and embedment required by the selected screen tube size and steel anchor element (see installation specifications for threaded rod in hollow base material with screen tube supplied by DEWALT). Holes drilled in hollow concrete masonry units may be drilled with a rotary hammer-drill.
PAGE 22
Reference Tables for Installation ANCHORS & FASTENERS Adhesives REFERENCE TABLES FOR INSTALLATION Gel (working) Time and Curing Table Temperature of Base Material Gel (working) Time Full Curing Time -10 -5 0 5 10 20 30 35 90 minutes 90 minutes 45 minutes 25 minutes 15 minutes 6 minutes 4 minutes 2 minutes 24 hours 14 hours 7 hours 2 hours 90 minutes 45 minutes 25 minutes 20 minutes 40 1.
PAGE 23
Ordering Information ANCHORS & FASTENERS Adhesives ORDERING INFORMATION AC100+ Gold Cartridges Cat No. Description Std. Pack Std. Carton Pallet 8478SD AC100+ Gold 9.5 fl. oz. Quik-Shot 12 36 648 8486SD AC100+ Gold 11.5 fl. oz. dual cartridge - 12 540 8490SD AC100+ Gold 28 fl. oz. dual cartridge - 8 240 One AC100+ Gold mixing nozzle is packaged with each cartridge. AC100+ Gold mixing nozzles must be used to ensure complete and proper mixing of the adhesive.
PAGE 24
Ordering Information ANCHORS & FASTENERS Adhesives Plastic Screen Tubes Cat. No. Description Drill Bit Dia. Std. Pack 08310 08311 08313 08315 08317 08321 08323 3/8" x 3-1/2" Plastic Screen 3/8" x 6" Plastic Screen 3/8" x 8" Plastic Screen 1/2" x 3-1/2" Plastic Screen 1/2" x 6" Plastic Screen 5/8" x 6" Plastic Screen 3/4" x 6" Plastic Screen 9/16" 9/16" 9/16" 3/4" 3/4" 7/8" 1" 25 25 25 25 25 25 10 SDS Max 4-Cutter Carbide Drill Bits Cat. No.