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Table of contents Dentsply Sirona Instructions for Use Primeprint PPU Table of contents 1 General data ........................................................................................................... 1.1 1.2 1.3 1.4 Dear Customer,............................................................................................ Contact data................................................................................................. General information about this operating manual ................
Dentsply Sirona Instructions for Use Primeprint PPU 3.4 Technical description (component and interfaces) ...................................... 3.4.1 Major components ......................................................................... 3.4.1.1 Front view ..................................................................... 3.4.1.2 Connections.................................................................. 3.4.1.3 Primeprint box .............................................................. 3.4.1.
Table of contents Dentsply Sirona Instructions for Use Primeprint PPU 5.3.7 6 7 Installing and configuring the unit .................................................. 5.3.7.1 Installing the unit........................................................... 5.3.7.2 Configuring the device.................................................. 42 42 44 Operation ................................................................................................................ 46 6.1 6.2 6.3 Referencing run ....
Dentsply Sirona Instructions for Use Primeprint PPU 1 General data 1.1 Dear Customer, 1 General data 1.1 Dear Customer, ® Thank you for your purchase of this Primeprint PPU unit from Dentsply Sirona. This unit enables computer aided manufacturing of dental applications. Improper use and handling can create hazards and cause damage. Please therefore read and follow these operating instructions carefully. Always keep them within easy reach.
1 General data 1.3 General information about this operating manual Dentsply Sirona Instructions for Use Primeprint PPU 1.3 General information about this operating manual Observe the Operating Instructions Please familiarize yourself with the unit by reading through these Operating Instructions before putting it into operation. It is essential that you comply with the specified warning and safety information.
Dentsply Sirona Instructions for Use Primeprint PPU 1 General data 1.4 General conventions and structure of the document 1.4 General conventions and structure of the document 1.4.1 Structure of the document 1.4.1.1 Identification of the danger levels To prevent personal injury and material damage, please observe the warning and safety information provided in these instructions for use.
1 General data 1.5 Scope of these Operating Instructions Dentsply Sirona Instructions for Use Primeprint PPU 1.4.1.2 Formats and symbols used The formats and symbols used in this document have the following meaning: Prerequisite Requests you to do something. 1. First action step 2. Second action step or ➢ Alternative action Result ➢ Individual action step See "Formats and symbols used [→ 8]" Identifies a reference to another text passage and specifies its page number. ● List Designates a list.
Dentsply Sirona Instructions for Use Primeprint PPU 1 General data 1.6 Warranty and liability 1.6 Warranty and liability Maintenance In the interest of the safety and health of patients, users or third parties, it is necessary that maintenance work is carried out at fixed time intervals to ensure the operational safety and reliability of your product. The operator must ensure the implementation of the maintenance work.
1 General data 1.7 Legend Dentsply Sirona Instructions for Use Primeprint PPU 1.7 Legend Year of manufacture 20XX Product disposal symbol (see "Disposal [→ 59]"). Accompanying documents This symbol can be found on the rating plate on the unit. Meaning: Observe the Operating Instructions when operating the unit. This symbol can be found on the rating plate on the unit. Meaning: The accompanying documents are available on the Dentsply Sirona homepage.
Dentsply Sirona Instructions for Use Primeprint PPU 1 General data 1.7 Legend Symbols on the packaging Take note of the following symbols on the packaging: Top Protect from moisture Fragile; handle with care Do not stack Temperature during storage and transport Relative humidity during storage and transport Air pressure during storage and transport 67 45 272 D3699 D3699.201.01.01.02 04.
2 Safety instructions 2.1 Basic safety information Dentsply Sirona Instructions for Use Primeprint PPU 2 Safety instructions 2.1 Basic safety information 2.1.1 Prerequisites NOTE Important information on building installation In order to prevent the risk of an electric shock, this unit must only be connected to a supply mains with a ground wire. The building installation must be performed by a qualified expert in compliance with the national regulations.
Dentsply Sirona Instructions for Use Primeprint PPU 2 Safety instructions 2.2 Electromagnetic compatibility 2.1.4 Accessories In order to ensure product safety, this device may be operated only with original Dentsply Sirona accessories or third-party accessories expressly approved by Dentsply Sirona. In particular, only the power cable also supplied or the corresponding original spare part may be used with the unit. The user is responsible for any damage resulting from the use of non-approved accessories.
2 Safety instructions 2.2 Electromagnetic compatibility Dentsply Sirona Instructions for Use Primeprint PPU 2.2.2 Immunity to interference The UNIT is intended for operation in the electromagnetic environment specified below. The customer or user of the UNIT should make sure that it is used in such an environment.
Dentsply Sirona Instructions for Use Primeprint PPU 2 Safety instructions 2.2 Electromagnetic compatibility Interference immunity tests DIN EN 61326-1 Test level Compliance level Electromagnetic environment – guidelines Conducted RF interference IEC 61000-4-6 3 Veff 150 kHz to 80 MHz 3 Veff d= [1.2] √P Radiated RF interference IEC 61000-4-3 3 V/m 80 MHz to 800 MHz 3 V/m d= [1.2] √P at 80 MHz to 800 MHz 3 V/m 800 MHz to 2.5 GHz 3 V/m d= [2.3] √P at 800 MHz to 2.
2 Safety instructions 2.2 Electromagnetic compatibility Dentsply Sirona Instructions for Use Primeprint PPU 2.2.3 Working clearances Recommended working clearances between portable and mobile RF communication devices and the UNIT Rated maximum output power of transmitter [W] The UNIT is intended for operation in an electromagnetic environment, where radiated RF interference is checked.
Dentsply Sirona Instructions for Use Primeprint PPU 2 Safety instructions 2.3 Electrostatic charge 2.3 Electrostatic charge 2.3.1 ESD protective measures ESD ESD stands for ElectroStatic Discharge. ESD protective measures ESD protective measures include: ● Procedures for preventing electrostatic charge build-up (e.g.
2 Safety instructions 2.4 Connecting the unit Dentsply Sirona Instructions for Use Primeprint PPU Background Integrated circuits (logical circuits and microprocessors) are used to implement a wide variety of functions in dental/X-ray/CAD/CAM systems. The circuits must be miniaturized to a very high degree in order to include as many functions as possible on these chips. This leads to structure thicknesses as low as a few ten thousandths of a millimeter.
Dentsply Sirona Instructions for Use Primeprint PPU 2 Safety instructions 2.7 Product-specific safety instructions 2.7 Product-specific safety instructions CAUTION Status LED illuminated in red In the event of any faults, the status bar lights up red. ➢ Turn off the machine at the main switch before you reach into the processing area. You can restart the machine once the error is eliminated.
3 General information on the device 3.1 Standards/ approvals/ certifications Dentsply Sirona Instructions for Use Primeprint PPU 3 General information on the device 3.1 Standards/ approvals/ certifications CE mark This product bears the CE mark in accordance with the provisions of Council Directives 2014/53/EU (RED), 2006/42/EC (Machinery Directive), 2014/30/EC (EMC Directive) and 2011/65/EU (RoHS) including 2015/863/EC as Annex II. As such, the following standards apply: ETSI EN 301 489-3 V2.1.
Dentsply Sirona Instructions for Use Primeprint PPU 3 General information on the device 3.1 Standards/ approvals/ certifications Compliance statement Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment. This device complies with Part 15 of the FCC rules.
3 General information on the device 3.2 Intended use Dentsply Sirona Instructions for Use Primeprint PPU 3.2 Intended use The Dentsply Sirona 3D printer is designed to produce threedimensional dental applications from printable viscous materials. It hereby represents a part of an overall system of Computer Aided Imaging (data acquisition), Computer Aided Design (modelling of the application) and Computer Aided Manufacturing (production). The product only covers the initial manufacturing process.
Dentsply Sirona Instructions for Use Primeprint PPU 3 General information on the device 3.3 Scope of supply 3.3 Scope of supply The detailed scope of supply is specified in the document "Checklist". 3.4 Technical description (component and interfaces) 3.4.1 Major components 3.4.1.1 Front view 67 45 272 D3699 D3699.201.01.01.02 04.
3 General information on the device 3.4 Technical description (component and interfaces) Dentsply Sirona Instructions for Use Primeprint PPU 3.4.1.2 Connections 24 A USB 2.0/3.0 D Fuses F1/F2 T4.0A H250V B USB 5V OUT E Device main switch ON/OFF C "Ethernet (RJ45)" connection for LAN F Supply connection 100 V ... 240 V AC 67 45 272 D3699 D3699.201.01.01.02 04.
Dentsply Sirona Instructions for Use Primeprint PPU 3 General information on the device 3.4 Technical description (component and interfaces) 3.4.1.3 Primeprint box NOTE Replace damaged transport containers Damaged (broken, torn etc.) transport containers must not be used any further and must be replaced by a corresponding spare part (REF 6744887). C A B A+B Primeprint box (REF 6744895) A Build platform B Transport container (REF 6744887) C Wash tanks 3.4.1.4 Wash tanks 67 45 272 D3699 D3699.
3 General information on the device 3.4 Technical description (component and interfaces) Dentsply Sirona Instructions for Use Primeprint PPU 3.4.2 Standard accessories ● Power cable ● Crossover LAN cable ● Technical Documents ● Side cutting pliers ● Spatula ● Platform holder ● Individual illumination support ● Wash tanks ● Gloves, nitrile ● Compressed air pipe, 3 m Optional accessories ● inLab 4-PC ● Monitor ● LAN switch including LAN cable (2 m) 26 67 45 272 D3699 D3699.201.01.01.02 04.
Dentsply Sirona Instructions for Use Primeprint PPU 3 General information on the device 3.5 Technical data 3.5 Technical data Type designation Primeprint PPU Rated line voltage 100 V AC to 240 V AC Rated power frequency 50/60 Hz Nominal current 3.4 A - 1.
4 Transportation and installation 4.1 unpacking Dentsply Sirona Instructions for Use Primeprint PPU 4 Transportation and installation 4.1 unpacking All products from Dentsply Sirona are carefully checked prior to shipment. Please perform an incoming inspection immediately after delivery. 1. Check the delivery note to ensure that the consignment is complete. 2. Check whether the product shows any visible signs of damage.
Dentsply Sirona Instructions for Use Primeprint PPU 4 Transportation and installation 4.3 Installation requirements 4.3 Installation requirements 4.3.1 Requirements for the place of installation Make sure that the unit is installed on an even, horizontal surface of approx. 730 mm x 550 mm (W x D). The load carrying capacity should be at least 45 kg. The height of the machine is 680 mm. Install the machine so that access to the power plug is guaranteed at all times.
4 Transportation and installation 4.4 Connecting the unit to the power supply and existing network Dentsply Sirona Instructions for Use Primeprint PPU 4.4 Connecting the unit to the power supply and existing network Connecting the unit to the power supply Only use the power cord supplied in the package for connecting to the mains. The unit must be connected directly to a fixed socket and must not be bridged via an extension cable. ➢ Connect the unit to the power supply.
Dentsply Sirona Instructions for Use Primeprint PPU 4 Transportation and installation 4.6 Connecting to the PC via LAN IMPORTANT The volume of a nitrogen canister is sufficient to flood an entire room in the event of a malfunction. A ventilation system in the overhead area of the room (for example, in the ceiling area) is recommended, as nitrogen is lighter than air. 4. Protect ducts and shafts against the ingress of gas. 4.
4 Transportation and installation 4.7 Repacking Dentsply Sirona Instructions for Use Primeprint PPU 4.7 Repacking ü The wash tanks are removed. ü The Primeprint box is removed. ü The main switch on the back side of the unit is set to the 0 (OFF) position. 1. Disconnect the power cable and the connecting cable from the back side of the unit and stow them away. 2. Check the unit for completeness according to the scope of supply! 3. Pack the unit securely and use the transport locks provided. 4.
Dentsply Sirona Instructions for Use Primeprint PPU 5 Commissioning 5.1 Putting the inLab 4 PC into operation 5 Commissioning 5.1 Putting the inLab 4 PC into operation Observe the following steps in order to put the unit into operation using the inLab 4-PC (optional). 5.1.1 Startup prerequisites 5.1.1.1 Required accessories Supplied parts: ● inLab PC with power cable ● Keyboard ● Mouse ● Power cable ● Ethernet cable for connection of the machine with the PC.
5 Commissioning 5.1 Putting the inLab 4 PC into operation Dentsply Sirona Instructions for Use Primeprint PPU 5.1.1.2 Making connections NOTE Do not connect and turn on the device yet! First, connect the PC to the monitor, keyboard, and mouse. Follow the instructions in this document exactly in order to successfully perform start-up of your device. You must install the user software prior to connecting the device to the PC.
Dentsply Sirona Instructions for Use Primeprint PPU 5 Commissioning 5.1 Putting the inLab 4 PC into operation 5.1.2 Safety The inLab 4-PC is equipped with Windows 10. The Windows Firewall is activated. The software Microsoft Security Essentials is also preinstalled by default. Please activate the automatic update function in the settings of this software for optimal protection.
5 Commissioning 5.1 Putting the inLab 4 PC into operation Dentsply Sirona Instructions for Use Primeprint PPU 5.1.3 Installing the software NOTE Initial installation without device Perform the initial installation of the software without the connected device. The software requires the 2.00 firmware version of the license stick. Update the firmware version if necessary. For additional information, refer to the "License manager" section in the user manual inLab CAM.
Dentsply Sirona Instructions for Use Primeprint PPU 5 Commissioning 5.2 Connection to the PC of the acquisition unit 5.2 Connection to the PC of the acquisition unit 5.2.1 Connecting to the PC via WLAN (option) Making the connection A Accesspoint Connect access point ➢ Connect the LAN port A of the production unit and the access point using the network cable (10 m, REF 6151521). Ä The access point is pre-configured at the factory for this application. Positioning the access point 1.
5 Commissioning 5.3 Putting the unit into operation Dentsply Sirona Instructions for Use Primeprint PPU 5.3 Putting the unit into operation 5.3.1 Functional elements 5.3.1.1 Touch display A Unit status B Material unit management C Configuration These operating instructions describe how to operate the unit by executing and confirming commands via the touch display. All inputs that are required on the unit can be made here. 5.3.1.
Dentsply Sirona Instructions for Use Primeprint PPU 5 Commissioning 5.3 Putting the unit into operation 5.3.2 Removing the transport safety device and putting the build chamber into operation The Primeprint PPU unit is equipped with a transport safety device that must be removed during commissioning. To do this, proceed as follows: 1. Open the door. 2. Take out the transport safety device. 5.3.
5 Commissioning 5.3 Putting the unit into operation Dentsply Sirona Instructions for Use Primeprint PPU 3. The filter has small tabs on the outside. Gently pull the filter forward using the tabs and remove the filter. The used full filter can usually be disposed of in normal household waste. 4. Now insert a new activated carbon filter (REF 6745603). Unpack the new filter from the plastic packaging and insert it in the same place.
Dentsply Sirona Instructions for Use Primeprint PPU 5 Commissioning 5.3 Putting the unit into operation 5.3.6 Switching the unit ON and OFF NOTE Do not put the unit into operation at low temperatures! If you move the unit to the operating site from a cold environment, condensation may form and result in a short circuit. Within the machine, grease depots are included for lubricating components that can cause error messages at low temperatures. ü Install the unit at room temperature.
5 Commissioning 5.3 Putting the unit into operation Dentsply Sirona Instructions for Use Primeprint PPU 5.3.7 Installing and configuring the unit 5.3.7.1 Installing the unit You must connect the unit to the PC before putting it into operation. This is described in the section "Connecting the PC/interfaces". IMPORTANT The Primeprint PPU unit can be operated with both a static as well as an automatically assigned IP address.
Dentsply Sirona Instructions for Use Primeprint PPU 5 Commissioning 5.3 Putting the unit into operation 5.3.7.1.3 Updating devices With the "Refresh Devices" button you can ● display the status; e.g. check whether a machine has in the meantime finished producing, or ● Check the current availability of a device. 5.3.7.1.4 Remove the unit If you no longer require a unit (e.g. a unit is replaced), you can remove it. ü The unit is not in operation. 1.
5 Commissioning 5.3 Putting the unit into operation Dentsply Sirona Instructions for Use Primeprint PPU 5.3.7.2 Configuring the device In the "Machine and Instrument tray Management" software "inLab CAM" area you can make subsequent amendments to the various settings for your unit. 1. Click the "Configuration" button in the system menu. 2. Click on the "Machine and Instrument tray Management" button. 3. Click on the unit that you wish to configure. 5.3.7.2.
Dentsply Sirona Instructions for Use Primeprint PPU 5 Commissioning 5.3 Putting the unit into operation 4. Confirm the new network settings with "Ok" or press "Cancel" in order not to save the changed settings. 5. If you have changed the setting to "Automatic" you must now disconnect the Ethernet connection to the PC and connect the machine to the network socket in your local network. 6. If you wish to change the settings back again, then change over to "Manual IP settings".
6 Operation 6.1 Referencing run Dentsply Sirona Instructions for Use Primeprint PPU 6 Operation 6.1 Referencing run NOTE Observe the Operator’s Manual Please also observe the information in the Operator's Manual for inLab CAM SW software. The referencing run is used for the function check of the sensors and the position check of movable parts in the build chamber. The referencing run takes place automatically via the firmware.
Dentsply Sirona Instructions for Use Primeprint PPU 6 Operation 6.2 Post-processing The process is now finished, and the Primeprint box can be removed from the unit. CAUTION Danger of injury when removing the component There is a risk of cut injuries caused by sharp edges. ➢ Be sure not to touch any sharp edges of the component. ➢ In order to avoid injury, wear gloves when removing the component from the build platform.
6 Operation 6.3 Removing the build job from the build platform Dentsply Sirona Instructions for Use Primeprint PPU 6.3 Removing the build job from the build platform 1. First, carefully lift the build platform out of the Primeprint box. 2. Now place the build platform on the removal fixture. The platform can be placed on the fixture in two orientations: lengthwise and crosswise. Choose the orientation that best allows you to get under the supports of the build job to be removed with the supplied spatula.
Dentsply Sirona Instructions for Use Primeprint PPU 7 Maintenance and cleaning 7 Maintenance and cleaning NOTE Observe country-specific Regulations! Some countries have legal regulations which require regular safety inspections of electrical devices or systems by the operator. NOTE Perform maintenance regularly! Observe the regular maintenance intervals (see "Maintenance intervals [→ 50]"). NOTE Observe error messages You must observe error messages shown on the display on in the software.
7 Maintenance and cleaning 7.1 Care, cleaning agents, and disinfectants Dentsply Sirona Instructions for Use Primeprint PPU 7.1 Care, cleaning agents, and disinfectants NOTE Approved care, cleaning, and disinfecting agents Use only care, cleaning, and disinfecting agents approved by Dentsply Sirona! A continuously updated list of approved agents can be downloaded on the internet from the online portal for technical documents. You can reach this portal at the address: www.dentsplysirona.
Dentsply Sirona Instructions for Use Primeprint PPU 7 Maintenance and cleaning 7.3 Cleaning surfaces 7.3 Cleaning surfaces NOTE Do not allow liquids to run into the ventilation slots! 7.3.1 Disinfecting Wipe surfaces down with a surface disinfectant (wiping disinfectant, see "Care, cleaning agents, and disinfectants [→ 50]"). Observe the manufacturer’s instructions regarding restrictions for use. 7.3.
7 Maintenance and cleaning 7.4 Cleaning the build platform Dentsply Sirona Instructions for Use Primeprint PPU 7.4 Cleaning the build platform CAUTION Risk of injury when reaching into the build chamber There is the risk of cut and crush injuries caused by sharp edges and movable parts. ➢ Be sure not to touch the sharp edges and movable parts. 1. Remove all residues from the build platform using the spatula. 2. In addition, clean the build platform with a paper towel moistened with a little isopropanol.
Dentsply Sirona Instructions for Use Primeprint PPU 7 Maintenance and cleaning 7.5 Replacing the sponge insert of the transport container 7.5 Replacing the sponge insert of the transport container In the bottom of the transport container there is a sponge insert which must be replaced from time to time at the user's discretion and depending on the degree of contamination. 1. Always wear gloves when removing the sponge insert, as the sponge is soaked with uncured printing resin.
7 Maintenance and cleaning 7.6 Replacing the activated carbon filter Dentsply Sirona Instructions for Use Primeprint PPU 7.6 Replacing the activated carbon filter Always replace the activated carbon filter when the system prompts you to do so or when the odor nuisance increases noticeably. 1. The activated carbon filter of the Primeprint PPU is located inside behind the wash tanks, and the wash tanks are therefore removed first. 2. Now remove the perforated plate.
Dentsply Sirona Instructions for Use Primeprint PPU 7 Maintenance and cleaning 7.6 Replacing the activated carbon filter 4. Now insert a new activated carbon filter (REF 6745603). Unpack the new filter from the plastic packaging and insert it in the same place. Guide the perforated plate at an angle with the slats first into the groove provided and press the plate until it snaps into place. 67 45 272 D3699 D3699.201.01.01.02 04.
7 Maintenance and cleaning 7.7 Replacing the activated carbon filter Dentsply Sirona Instructions for Use Primeprint PPU 7.7 Replacing the activated carbon filter Always replace the activated carbon filter when the system prompts you to do so or when the odor nuisance increases noticeably. 1. The activated carbon filter of the Primeprint PPU is located inside behind the wash tanks, and the wash tanks are therefore removed first. 2. Now remove the perforated plate.
Dentsply Sirona Instructions for Use Primeprint PPU 7 Maintenance and cleaning 7.8 Replacing the main fuse 4. Now insert a new activated carbon filter (REF 6745603). Unpack the new filter from the plastic packaging and insert it in the same place. Guide the perforated plate at an angle with the slats first into the groove provided and press the plate until it snaps into place. 7.8 Replacing the main fuse WARNING Electric shock Disconnect the power plug at the unit end before replacing the fuses.
7 Maintenance and cleaning 7.9 Consumables: Dentsply Sirona Instructions for Use Primeprint PPU 7.9 Consumables: The following consumables and spare parts are available for the Primeprint PPU unit.
Dentsply Sirona Instructions for Use Primeprint PPU 8 Disposal 8 Disposal In accordance with Directive 2012/19/EU and national disposal regulations regarding old electrical and electronic devices, please be advised that such items must be disposed of in a special way within the European Union (EU). These regulations require the environmentally friendly recycling/disposal of old electrical and electronic devices. Such items must not be disposed of as domestic refuse.
Index Dentsply Sirona Instructions for Use Primeprint PPU Index A M Activated carbon filter, 39, 54, 56 Maintenance, 9, 12 Regulations, 49 B Maintenance intervals, 50 Build platform, 40, 48, 52 Manufacturer's address, 5 Building installation, 12 N C Nominal current, 27 Care, cleaning, and disinfecting agents, 50 CE mark, 20 O Collection tray, 48 Operating mode, 27 Connection Ethernet, 31 P LAN, 31 Packaging, 28 WLAN (Wi-Fi), 37 Packing, 32 Consumable, 58 Primeprint box, 40, 48 Cust
Dentsply Sirona Instructions for Use Primeprint PPU Index W Wash tanks, 39, 40, 54, 56 Water, 27 Weight, 27 67 45 272 D3699 D3699.201.01.01.02 04.
We reserve the right to make any alterations which may be required due to technical improvements. © Sirona Dental Systems GmbH D3699.201.01.01.02 04.2021 Sprache: englisch Ä.-Nr.: 000 000 Printed in Germany Sirona Dental Systems GmbH Fabrikstr. 31 64625 Bensheim Germany www.dentsplysirona.
