Cavitron SPS ® ™ Ultrasonic Scaler G98A Installation and Service Manual Please read carefully and completely before operating unit.
FORWARD DENTSPLY® Professional is an ISO13485 registered company. The DENTSPLY® Cavitron® SPS™ Scaler System is classified by Underwriters Laboratories Inc. with respect to electric shock, fire, and mechanical hazards in accordance with UL 60601-1 and CSA C22.2 no. 601.1.
TABLE OF CONTENTS Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Storage & Shipping Conditions . . . . . . . . . . . . . . . . . . . . . . . Classifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intended Use . . . . . . . . . . . . . .
SPECIFICATIONS Electrical Input Voltage Current Frequency Power 24 VAC SELV source 2.5 Amps 50/60 Hz 60 VA Pneumatic Water Pressure Water Temperature Air Pressure (yellow line) Air Pressure (orange line) 25 – 60 psi (172 – 414 kPa) 41ºF – 77ºF (5ºC – 25ºC) 0 – 125 psi (0 – 862 kPa) 0 – 125 psi (0 – 862 kPa) Output Frequency Power Water flow rate 30 kHz nominal 3 – 30 watts 10 < flow < 60 ml/min Dimensions Height Width Length Weight - Module - Module w/cable +Steri-Mate 2.
intended use Section 2: Contraindications & Warnings This product is intended for installation into an existing dental handpiece delivery system. The end users are dental professionals. The devices are used to debride light to heavy calculus deposits from the tooth and root surfaces. Other applications specialties include Periodontics, Orthodontics, and Endodontics. 2.
• Where asepsis is required or deemed appropriate in the best professional judgement of the Dental Healthcare Professional, this product should not be used. • Water should be used for all scaling procedures. Water flow is adjustable from less than 10 to greater than 60 ml per minute. • During boil-water advisories, this product should not be operated as an open water system (e.g. connected to a public water system).
of and compliance with agency guidelines, standards and recommendations is the sole responsibility of the Dental Healthcare Professional. • 2. Remove the cover of the Dental Control Unit. 3. Remove the mounting template from this manual and cut out as described (there are two templates). As a medical device, Cavitron® products need to be installed in accordance with local or national regulations, including guidelines for water quality (e.g. drinking water).
Performance Check: Power Boost (available only with variable pressure foot controls) • Connect Steri-Mate® handpiece to the cable connector assembly. • Adjust power control on the Cavitron module to the top of the Blue Zone. • Adjust the blue lavage control at the back of the handpiece to maximum (fully clockwise). • Fully depress foot control and observe sound and spray. Performance Check: Power and Lavage Flow • Reduce pressure on the foot control until a change in spray and sound is noticeable.
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6.6 Installation and Operation Tables Cavitron SPS G-98A Connection Dental Control Unit Head BROWN & YELLOW WIRES 24 Volts AC Power Connect to terminal strip. 24 Volt AC, 300 Watt Power Supply RED TUBE Scaler Water Supply Tee into RED Control Block Manifold water tube 25–60 psi Water Supply YELLOW TUBE Handpiece Selection Pilot Air Use installation tubing kit to Tee into YELLOW-RED tube on Control Block Manifold – Pilot Air. .005 Restrictor Barb installed in series.
Section 7: SPS™ Ultrasonic Scaler System Description 7.1 System Controls The Cavitron® SPS™ module is enabled whenever the clinician removes the handpiece from the handpiece holder. ON/OFF Function The Ultrasonic scaling activation is switched ON and OFF using the treatment unit‘s footswitch. Power Adjustment Turn knob to select ultrasonic power level for operation: clockwise increases system power, counter clockwise decreases system power.
7.2 Steri-Mate Handpiece / Cable The handpiece accepts all Cavitron® 30K™ Ultrasonic Inserts. Handpiece Connector (Handpiece & Mating Assembly are Keyed) Steri-Mate® Handpiece Insert Port Cable Assembly Date Codes (MMYY) Date Codes (MMYY) Prior to connecting, align Handpiece and Cable Assembly electrical connections. If Cable Assembly does not seat into Handpiece, gently rotate handpiece until contacts align. DO NOT TWIST WHILE PUSHING CONNECTOR INTO HANDPIECE.
7.3 Cavitron® 30K™ Ultrasonic Inserts The many styles of DENTSPLY Cavitron® Ultrasonic Inserts are easily interchangeable for various procedures and applications. Connecting Body Transfers and amplifies mechanical motion of the stack to insert tip. O-Ring Provides seal for handpiece coolant. Insert Tip Shape and size of tip determine access and adaptation. Preheated lavage is directed to the tip.
Section 8: Accessories • Steri-Mate® Detachable Sterilizable Handpiece • Steri-Mate Handpiece Grips • Detachable Handpiece Cable Assembly with Swivel • Cavitron® Ultrasonic Inserts In general, it is suggested that a “feather-light-touch” be used for ultrasonic scaling. The motion of the activated tip and acoustic effects of the irrigating fluid, in most cases, are adequate to remove even the most tenacious calculus.
Section 10: System Care Shut-Down Procedures at the end of the day: It is recommended that you perform the following maintenance procedures to help maximize water quality and to be in compliance with CDC guidelines for infection control. 1. Flush the Cavitron® ultrasonic system according to the dental treatment unit manufacturer’s instructions. 2. Remove any ultrasonic inserts and the Steri-Mate® handpiece. Clean and sterilize the handpiece and all inserts used during the procedure.
Section 11: Troubleshooting and Analysis 18
Section 11: Troubleshooting and Analysis, continued 19
Section 11: Troubleshooting and Analysis, continued 20
Section 11: Troubleshooting Guide This troubleshooting section is meant for use by qualified Cavitron® Service Technicians. SYMPTOMS Low insert scaling power or insert stops vibrating when contacting tooth surface. CAUSES CORRECTIVE MEASURES 1. Insert malfunction. 1. Test with another Cavitron® insert. If test insert works properly, discard the original insert. 2. Insert is not pushed in far enough for automatic pick-up. 2. a. Check if insert is fully seated in the handpiece. 3.
Section 11: Troubleshooting Guide, continued This troubleshooting section is meant for use by qualified Cavitron® Service Technicians. SYMPTOMS CAUSES CORRECTIVE MEASURES Intermittent scaling power or no 6. Loose wiring or defective solder scaling power. joint in the unit wiring. 6. Troubleshoot the unit wiring and connectors. (Continued) 7. a. Verify 21.6 to 26.4 Volts AC supply to the unit. 7. No power to the unit. b. Replace the Power Drive PC board. Handpiece heats up. 8.
Section 11: Troubleshooting Guide, continued This troubleshooting section is meant for use by qualified Cavitron® Service Technicians. SYMPTOMS CAUSES CORRECTIVE MEASURES Insert vibrates but no water or insufficient water flows from the handpiece. 1. Low incoming dental office water pressure. 1. Measure water pressure at dental office. Adjust incoming source water pressure to specification. Water pressure should be 25-60 psi. 2. Improper setting of the water regulator. 2.
Section 11: Troubleshooting Guide, continued This troubleshooting section is meant for use by qualified Cavitron® Service Technicians. SYMPTOMS CAUSES CORRECTIVE MEASURES Water flow not controllable by turning the handpiece flow control knob. 1. Malfunction of water regulator. 1. Replace the water regulator assembly. Adjust the water regulator to 25 psi. Inserts cannot be installed in the handpiece properly. 1. O-ring on the insert is dry. 1. Lubricate the O-ring with water.
SECTION 12: Service Parts 2 5 2X 3 2X 2&)* .3 : 8 & 24)*1 , & @ B; (F[NYWTS 858 :QYWFXTSNH 8HFQJW 8#%« *\« #« 8# 7 5«219'4« «9#665 7 5«(4'3 « «-*\ 1 (&:9.43 2X 4 2X G98A Cavitron® Scaler Module Assembly ITEM 1 2 3 4 5 QUANTITY 2 1 2 2 2 PART NO.
SECTION 12: Service Parts, continued 6 1 3 &ª 5&9*39 ;; 4 8*7.&1 34 B; @ 2&)* .3 : 8 & (F[NYWTS 858 :QYWFXTSNH 8HFQJW 24)*1 , & 5 8#%« *\« #« 8#« 7 5«219'4« «9#665 7 5«(4'3 « «-*\ 2 G98A Cavitron® Scaler Module Assembly ITEM 1 2 3 4 5 6 QUANTITY 1 1 1 1 1 2 PART NO. 63770 562096001 61631 625036011 625036012 776030230 DESCRIPTION CLIP, AIR SWITCH (LARGE) CLIP, WATER REGULATOR (GREY) TUBING, RED, .062" ID (PER FOOT) TUBING, ORANGE, .
SECTION 12: Service Parts, continued WHITE PIN 1 RED GREEN BLACK BLUE S2 S1 BLACK BLACK ITEM 1 BROWN BROWN 1 2 ITEM 2 YELLOW WHITE WIRE GREEN WIRE 1 2 3 RED TUBING RED WIRE ITEM 3 G98A Cavitron® Scaler Harness Assemblies ITEM 1 2 3 QUANTITY 1 1 1 PART NO.
SECTION 12: Service Parts, continued 1 2 G98A Cavitron® Scaler Water Solenoid and Regulator ITEM 1 2 QUANTITY 1 1 PART NO.
SECTION 12: Service Parts, continued ITEM 1 ITEM 2 G98A Cavitron® Scaler PC Board Assemblies ITEM 1 2 QUANTITY 1 1 PART NO.
SECTION 12: Service Parts, continued 1 Power 3 CAVITRON SPS 2 4 5 6 G98A Cavitron® Scaler Housing and Handpiece Assemblies ITEM 1 2 3 QUANTITY 1 1 1 1 PART NO. 80502 80843 78688 78703 4 1 81279 81277 8127901 5 6 1 1 79357 776030267 DESCRIPTION KNOB, MOLDED BLUE COVER, DECORATED 30K STERI-MATETM HANDPIECE, DECORATED 1-PACK 30K STERI-MATETM HANDPIECE, DECORATED 3-PACK 4-FOOT HANDPIECE CABLE, DECORATED SURF WITH SWIVEL AND FLOW CONTROL 6.
SECTION 12: Service Parts, continued 5 2 3 ITEM 1 4 G98A Cavitron® Scaler Installation Kit ITEM 1 2 3 4 5 QUANTITY 1 2 1 3 12 1 3 3 3 PART NO. 80918 625036012 623068001 623067001 80777 623066001 562098001 587092001 588072010 DESCRIPTION INSTALLATION KIT (W/UNIT MOUNTING HARDWARE) TUBING, YELLOW, .062" ID (PER FOOT) RESTRICTOR ORIFICE, .005" TEE, FITTING, .062" ID TUBING CLAMP, .19" ID TEE, FITTING, .125" ID TUBING CLAMP, .
Worldwide Service Centers U n i te d S t a te s o f A m e ri c a DENTSPLY Professional Technical Service and Repair Department 1301 Smile Way York, PA 17404-1785 Phone: (800) 989-8826 or (717) 767-8502 Deutschland France Au s t r a l i a DENTSPLY DeTrey GmbH DENTSPLY DeTrey DENTSPLY (Australia) Pty.